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For complete service information also see:
544J Loader Operation and Test (S.N.
611800— ) . . . . . . . . . . . . . . . . . . . . . . . . . . .
544J Loader Operator's Manual (S.N.
611800— ) . . . . . . . . . . . . . . . . . . . . . . . . . . . OMT229869
Alternators and Starting Motors . . . . . . . . . .
4.5 L and 6.8 L Diesel
P
T
OWER
ECH
Engines—Base Engine . . . . . . . . . . . . . . . . .
TeamMate IV 1200 and 1400 Series
Inboard Planetary Axles . . . . . . . . . . . . . . . .
P
T
E 4.5 & 6.8L Diesel
OWER
ECH
Engines—Level 16 Electronic Fuel System
with Denso HPCR . . . . . . . . . . . . . . . . . . . . .
Super Caddy Oil Cleanup Procedure . . . . . .
120 Series Hydraulic Cylinders . . . . . . . . . . TM-H120A
125 Series Hydraulic Cylinders . . . . . . . . . . TM-H125A
Loader
Repair
(Serial No. 611800-
TECHNICAL MANUAL
544J Loader Repair (S.N. 611800—
TM10244 16JAN08 (ENGLISH)
Worldwide Construction
And Forestry Division
544J
)
)
TM10229
CTM77
CTM104
CTM442
CTM502
CTM310
LITHO in U.S.A.
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Table of Contents
Related Manuals for Worldwide Construction And Forestry Division 544J
Summary of Contents for Worldwide Construction And Forestry Division 544J
- Page 1 For complete service information also see: 544J Loader Operation and Test (S.N. 611800— ) ......
- Page 2 Repair sections tell how to repair and basic type of failures and their causes. the components. Operation and tests sections help you identify the majority of routine failures quickly. DX,TMIFC –19–29SEP98–1/1 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=2 Find manuals at https://best-manuals.com...
- Page 3 OVERALL, how would you rate the quality of this publication? (Check one) Poor Fair Good Very Good Excellent Company Name: Technician Name: Address: Phone: Fax No.: Dealer Acct. No.: THANK YOU! TX,II,FAX –19–10JUL01–1/1 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=3 Find manuals at https://best-manuals.com...
- Page 4 Introduction TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=4 Find manuals at https://best-manuals.com...
- Page 5 COPYRIGHT 2008 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 2007 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=1 Find manuals at https://best-manuals.com...
- Page 6 Contents TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=2 Find manuals at https://best-manuals.com...
- Page 7 Contents 9900 INDX TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=3 Find manuals at https://best-manuals.com...
- Page 8 Contents 9900 INDX TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=4 Find manuals at https://best-manuals.com...
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Page 9: Table Of Contents
Make Welding Repairs Safely ...00-0001-16 Drive Metal Pins Safely ....00-0001-16 00-1 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=1 Find manuals at https://best-manuals.com... - Page 10 Contents 00-2 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=2 Find manuals at https://best-manuals.com...
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Page 11: Group 0001-Safety Information
Replacement safety signs are available from your authorized John Deere dealer. Be sure all operators of this machine understand every safety message. Replace operator’s manual and safety labels immediately if missing or damaged. TX03679,00016F9 –19–18OCT07–1/1 00-0001-1 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=9... -
Page 12: Operate Only If Qualified
Modifications of this machine, or addition of intended use, weight or balance of the machine, or unapproved products or attachments, may affect that alter machine controls, performance or reliability. AM40430,00000A9 –19–14JAN08–1/1 00-0001-2 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=10... -
Page 13: Add Cab Guarding For Special Uses
Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or repair is complete. TX03679,00016D2 –19–01OCT07–1/1 00-0001-3 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=11... -
Page 14: Avoid High-Pressure Fluids
Injected oil must be removed surgically within hours or gangrene may result. Contact a knowledgeable medical source or the Deere & Company Medical Department in Moline, Illinois, U.S.A. TX03679,00016D3 –19–01OCT07–1/1 00-0001-4 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=12... -
Page 15: Beware Of Exhaust Fumes
Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F). TX03679,000174A –19–03JAN07–1/1 00-0001-5 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=13... -
Page 16: Handle Chemical Products Safely
Be prepared if an emergency occurs or a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. TX03679,000174B –19–31JAN07–1/1 00-0001-6 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=14... -
Page 17: Use Steps And Handholds Correctly
Replace seat belt immediately if any part is damaged or does not function properly. The complete seat belt assembly should be replaced every 3 years, regardless of appearance. TX03679,00016DD –19–20MAR07–1/1 00-0001-7 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=15... -
Page 18: Prevent Unintended Machine Movement
Lock transmission control in neutral, engage park brake and stop engine before allowing anyone to approach the machine. Follow these same precautions before standing up, leaving the operator’s seat, or exiting the machine. TX03679,00017C7 –19–08MAR07–1/1 00-0001-8 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=16... -
Page 19: Avoid Work Site Hazards
(e.g., during snow removal or clearing mud, dirt, etc.). At high speeds hitting obstacles (rocks, uneven concrete or manholes) can cause a sudden stop. Always wear your seatbelt. OUO6043,0001B37 –19–14NOV06–1/1 00-0001-9 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=17... -
Page 20: Use Special Care When Operating Loader
Riders are subject to injury. They may fall from machine, be caught between machine parts, or be struck by foreign objects. Riders may obstruct operator’s view or impair his ability to operate machine safely. TX03679,000179B –19–20APR01–1/1 00-0001-10 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=18... -
Page 21: Avoid Backover Accidents
Do not operate close to banks or open excavations that may cave in and cause machine to tip or fall. TX03679,000179D –19–02MAY01–1/1 00-0001-11 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=19... -
Page 22: Operating On Slopes
(SMV) emblems, or other devices and use as required to make the machine visible and identify it as a work machine. Check state and local regulations to assure compliance. Keep these devices clean and in working condition. TX03679,00017C8 –19–02MAR07–1/1 00-0001-12 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=20... -
Page 23: Inspect And Maintain Rops
Add guards to machine if attachment to learn its characteristics and range of operator protection is required or recommended. Verify motion. TX03679,00016F0 –19–24JAN07–1/1 00-0001-13 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=21... -
Page 24: Park And Prepare For Service Safely
Shut off engine. Only remove surge tank filler cap when cool enough to touch with bare hands. Slowly loosen cap to relieve pressure before removing completely. OUO6043,0001B38 –19–14NOV06–1/1 00-0001-14 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=22... -
Page 25: Remove Paint Before Welding Or Heating
Do not use a chlorinated solvent in areas where welding will take place. Do all work in an area that is well ventilated to carry toxic fumes and dust away. Dispose of paint and solvent properly. DX,PAINT –19–24JUL02–1/1 00-0001-15 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=23... -
Page 26: Make Welding Repairs Safely
Hammering hardened metal parts such as pins and bucket teeth may dislodge chips at high velocity. Use a soft hammer or a brass bar between hammer and object to prevent chipping. TX03679,0001745 –19–17JUL07–1/1 00-0001-16 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=24... - Page 27 Tire Remove ......01-0110-2 Tire Install ......01-0110-4 01-1 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=1...
- Page 28 Contents 01-2 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=2...
- Page 29 4. Clean mounting surface on wheel and axle flange. 5. Install wheel. Tighten wheel cap screws to specification. Specification Wheel Cap Screw—Torque ............678 N•m 500 lb-ft Wheel Cap Screw 1—Wheel Cap Screw (14 used) MH66O88,00005B3 –19–14MAY07–1/1 01-0110-1 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=27...
- Page 30 Have it done by a qualified tire repair service. Tire can be removed without removing wheel. Continued on next page SJ25320,000047C –19–07AUG07–1/2 01-0110-2 TM10244 (16JAN08) 544J Loader (S.N. 611800— ) 011608 PN=28...
- Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
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