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444J, 544J, 624J Loader
For complete service information also see:
444J, 544J, 624J Loader Operation and
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternators and Starting Motors . . . . . . . . . .
®
POWERTECH
4.5L & 6.8L Diesel Engines
Base Engine. . . . . . . . . . . . . . . . . . . . . . . . . .
TEAMMATE™ III 1000, 1200, and 1400
Series Inboard Planetary Axles . . . . . . . . . .
®
POWERTECH
4.5L and 6.8L Diesel
Engines Level 11 Electronic Fuel System
with Denso HPCR . . . . . . . . . . . . . . . . . . . . .
®
POWERTECH
4.5L and 6.8L Diesel
Engines Level 12 Electronic Fuel System
with DE10 Pump . . . . . . . . . . . . . . . . . . . . . .
120 Series Hydraulic Cylinders . . . . . . . . . . TM-H120A
125 Series Hydraulic Cylinders . . . . . . . . . . TM-H125A
SERVICE ADVISOR™ System Computer
Connection. . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair
TECHNICAL MANUAL
444J, 544J, 624J Loader Repair
TM2136 13DEC04 (ENGLISH)
Worldwide Construction
And Forestry Division
TM2136
TM2135
CTM77
CTM104
CTM150
CTM220
CTM331
T133991
LITHO in U.S.A.
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Related Manuals for Worldwide Construction And Forestry Division 444J
Summary of Contents for Worldwide Construction And Forestry Division 444J
- Page 1 For complete service information also see: 444J, 544J, 624J Loader Operation and Test ....... .
- Page 2 Repair sections tell how to repair and basic type of failures and their causes. the components. Operation and tests sections help you identify the majority of routine failures quickly. DX,TMIFC –19–29SEP98–1/1 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=2 Find manuals at https://best-manuals.com...
- Page 3 OVERALL, how would you rate the quality of this publication? (Check one) Poor Fair Good Very Good Excellent Company Name: Technician Name: Address: Phone: Fax No.: Dealer Acct. No.: THANK YOU! TX,II,FAX –19–10JUL01–1/1 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=3 Find manuals at https://best-manuals.com...
- Page 4 Introduction TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=4 Find manuals at https://best-manuals.com...
- Page 5 The right is reserved to make changes at any time without notice. © COPYRIGHT 2004 DEERE & COMPANY Moline, Illinois All rights reserved ® A John Deere ILLUSTRUCTION Manual TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=1 Find manuals at https://best-manuals.com...
- Page 6 Contents TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=2 Find manuals at https://best-manuals.com...
- Page 7 Contents 9900 INDX TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=3 Find manuals at https://best-manuals.com...
- Page 8 Contents 9900 INDX TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=4 Find manuals at https://best-manuals.com...
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Page 9: Table Of Contents
Make Welding Repairs Safely ...00-0001-14 Drive Metal Pins Safely ....00-0001-15 00-1 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=1 Find manuals at https://best-manuals.com... - Page 10 Contents 00-2 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=2 Find manuals at https://best-manuals.com...
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Page 11: Group 0001-Safety Information
Replacement safety signs are available from your John Deere dealer. Be sure all operators of this machine understand every safety message. Replace operator’s manual and safety labels immediately if missing or damaged. TX03679,00016F9 –19–13OCT03–1/1 00-0001-1 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=9... -
Page 12: Operate Only If Qualified
TX03679,00016B7 –19–13OCT03–1/1 00-0001-2 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=10... -
Page 13: Add Cab Guarding For Special Uses
Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or repair is complete. TX03679,00016D2 –19–30OCT00–1/1 00-0001-3 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=11... -
Page 14: Avoid High-Pressure Fluids
If you must operate in a building, provide adequate ventilation. Use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring outside air into the area. TX03679,00016D4 –19–14SEP00–1/1 00-0001-4 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=12... -
Page 15: Prevent Fires
Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F). TX03679,000174A –19–14SEP00–1/1 00-0001-5 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=13... -
Page 16: Handle Chemical Products Safely
Be prepared if an emergency occurs or a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. TX03679,000174B –19–14SEP00–1/1 00-0001-6 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=14... -
Page 17: Use Steps And Handholds Correctly
Replace seat belt immediately if any part is damaged or does not function properly. The complete seat belt assembly should be replaced every three years, regardless of appearance. TX03679,00016DD –19–17OCT00–1/1 00-0001-7 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=15... -
Page 18: Prevent Unintended Machine Movement
Operate only on solid footing with strength sufficient to support machine. Be especially alert working near embankments or excavations. Avoid working under over-hanging embankments or stockpiles that could collapse on machine. TX03679,000179A –19–02MAY01–1/1 00-0001-8 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=16... -
Page 19: Use Special Care When Operating Loader
Riders are subject to injury. They may fall from machine, be caught between machine parts, or be struck by foreign objects. Riders may obstruct operator’s view or impair his ability to operate machine safely. TX03679,000179B –19–20APR01–1/1 00-0001-9 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=17... -
Page 20: Avoid Backover Accidents
Do not operate close to banks or open excavations that may cave in and cause machine to tip or fall. TX03679,000179D –19–02MAY01–1/1 00-0001-10 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=18... -
Page 21: Operating On Slopes
(SMV) emblems, or other devices and use as required to make the machine visible and identify it as a work machine. Check state and local regulations to assure compliance. Keep these devices clean and in working condition. TX03679,00017C8 –19–14JUN01–1/1 00-0001-11 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=19... -
Page 22: Inspect And Maintain Rops
Ensure that a qualified person is involved in bystanders and obstructions, carefully operate attachment installation. Add guards to machine if attachment to learn its characteristics and range of operator protection is required or recommended. Verify motion. TX03679,00016F0 –19–14SEP00–1/1 00-0001-12 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=20... -
Page 23: Park And Prepare For Service Safely
Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. DX,RCAP –19–04JUN90–1/1 00-0001-13 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=21... -
Page 24: Remove Paint Before Welding Or Heating
Remove paint properly. Do not inhale paint dust or fumes. Use a qualified welding technician for structural repairs. Make sure there is good ventilation. Wear eye protection and protective equipment when welding. TX03679,00016D5 –19–02OCT00–1/1 00-0001-14 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=22... -
Page 25: Drive Metal Pins Safely
Hammering hardened metal parts such as pins and bucket teeth may dislodge chips at high velocity. Use a soft hammer or a brass bar between hammer and object to prevent chipping. TX03679,0001745 –19–25SEP00–1/1 00-0001-15 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=23... - Page 26 Safety Information 0001 00-0001-16 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=24...
- Page 27 Remove Tire ......01-0110-2 Install Tire ......01-0110-4 01-1 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=1...
- Page 28 Contents 01-2 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=2...
- Page 29 Tighten Wheel Retainer Cap Screws—Specification Wheel Retainer Cap Screws—Dry Torque ..................620 N•m 460 lb-ft Valve Stem Retaining Nut— Torque ....................6 N•m 50 lb-in. A—Wheel Cap Screw (14 used) TX,01,111685 –19–01NOV02–2/2 01-0110-1 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=27...
- Page 30 Have it done by a qualified tire repair service. NOTE: See John Deere Off-The-Road Tire Maintenance Manual to remove tire from wheel. Tire can be removed without removing wheel. Continued on next page TX,01,111686 –19–23OCT98–1/2 01-0110-2 TM2136 (13DEC04) 444J, 544J, 624J Loader 121304 PN=28...
- Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
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