TABLE OF CONTENTS DRIVER’S POWER WINDOW ......19 FOREWORD ..........1 FIXED WINDOWS..........19 SAFETY PRECAUTIONS....3 AWNING WINDOWS.........19 SLIDING WINDOWS .........20 SAFE OPERATING PRACTICES ....3 DEFENSIVE DRIVING PRACTICES....3 CONTROLS AND INSTRUMENTS ... 21 OTHER PRECAUTIONS ........4 KEYS .............. 21 VEHICLE EXTERIOR .........5 REMOTE ENTRY TRANSMITTER ....
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TABLE OF CONTENTS STEERING WHEEL ADJUSTMENT KEYLESS ENTRY SYSTEM ......57 UNLOCK AIR VALVE ........42 KEYLESS OPERATING INSTRUCTIONS ..57 AUTOMATIC TRANSMISSION ......42 PROGRAMMING A PERSONAL CODE ...57 OPERATION ............42 REMOTE ENTRY TRANSMITTER....57 RANGE SELECTION - PROGRAMMING TRANSMITTERS....58 PUSH BUTTON SHIFTER ........42 SLIDE-OUT OPERATION ......
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TABLE OF CONTENTS JACK AND TOOLS..........73 FIRE EXTINGUISHERS ........85 SPARE PARTS KIT...........73 FUEL FILTER / WATER SEPARATOR .....85 CHANGING WHEELS ........73 BELT TENSION ADJUSTMENT......86 BACK-UP CAMERA ..........86 JACKING POINTS..........74 AIR FILTER RESTRICTION INDICATOR ..86 HYDRAULIC JACK..........74 A/C AND HEATING SYSTEM AIR FILTERS..87 TOWING............75 DRIVER'S AREA AIR FILTERS ......87 DAYTIME RUNNING LIGHTS ......75...
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TABLE OF CONTENTS SERVICE EVERY 100,000 MILES (160 000 KM) COMPRESSOR (for small capacity A/C)..103 OR ONCE EVERY TWO YEARS, WHICHEVER LARGE CAPACITY A/C ........103 COMES FIRST ..........95 COMPRESSOR (for large capacity A/C) ..103 SERVICE EVERY 150,000 MILES (240 000 KM) OR ONCE EVERY FOUR YEARS, WHICHEVER OIL SPECIFICATIONS.........104 COMES FIRST ..........95...
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TABLE OF CONTENTS APPENDIX........131 SERVICE LITERATURE.......131 NOTICE............132 INDEX ..........133...
This publication also does not cover equipment installed by your interior designer or system manufacturer. This manual, or portions thereof, cannot be reproduced in any form whatsoever, in whole or in part, without the written consent of PREVOST CAR INC.
SAFETY PRECAUTIONS Fuel is highly flammable and explosive. Do To ensure safe and reliable operation, heed the not smoke when refueling. Keep away from following safety precautions. open flames or sparks. SAFE OPERATING PRACTICES Do not run the engine or HVAC system with access doors left open.
SAFETY PRECAUTIONS OTHER PRECAUTIONS WARNING Prior to working on a system inside the vehicle, make sure to cut electrical power and air supply. A component could be supplied with electricity even if battery master switch is set to the OFF position and/or a component could be pressurized even if air tanks are emptied.
VEHICLE EXTERIOR XL2-40 EXTERIOR VIEW (TYPICAL) 18XXX Engine air intake Engine compartment rear doors Engine compartment R.H. side door Rear-view mirror Hinged rear fender Reclining bumper Baggage compartment Front service compartment Fuel filler door Driver’s power window Condenser or baggage compartment Evaporator or baggage compartment Entrance door Radiator door...
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VEHICLE EXTERIOR XL2-45 EXTERIOR VIEW (TYPICAL) 18XXX Engine air intake Reclining bumper Engine compartment R.H. side door Front service compartment R.H. side rear service compartment Front Slide-Out (Optional) Evaporator or baggage compartment and Baggage compartment access to Slide-Out electrical panel Fuel filler door Rear Slide-Out (Optional) Condenser or baggage compartment...
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VEHICLE EXTERIOR XL2-45E EXTERIOR VIEW (TYPICAL) 18XXX Engine air intake Reclining bumper Engine compartment R.H. side door Front service compartment Baggage compartment Evaporator or baggage compartment Condenser or baggage compartment Radiator door Fuel filler door Hinged rear fender Entrance door Entrance door power window Engine compartment rear doors Driver’s power window...
VEHICLE EXTERIOR Most serviceable parts may be accessed through exterior compartments. There may be slight differences in the location of parts and in the configuration of compartments between models, depending on options. ENGINE COMPARTMENT R.H. SIDE DOOR The engine compartment R.H. side door provides access to the following (if equipped): Engine compartment rear door release lever;...
VEHICLE EXTERIOR CAUTION slam shut baggage compartment doors. Damage to door weather-stripping or locking mechanism could result. Lights in the baggage compartments turn ON automatically when the door is opened. WARNING To avoid injury, keep hands clear of baggage compartment door edge and door frame when closing.
VEHICLE EXTERIOR NOTE Engine; Provided the vehicle is parked on level Alternator(s); ground, an automatic nozzle will automatically Compressor(s); shut off when tank is approximately 95% full. Belt tension valve (refer to Care and Maintenance chapter); CAUTION Do not fill to more than 95% of the tank Engine starting selector (refer to Starting capacity.
VEHICLE EXTERIOR A catch holding each door open engages when RECLINING BUMPER the door is fully open. Release the catches COMPARTMENT before closing the doors. Close the L.H. door The front bumper can be tilted downward to give first, then firmly shut the R.H. door. access to the bumper compartment.
VEHICLE EXTERIOR Front junction box; Windshield washer reservoir; Accessory air tank drain valve; Accessory system fill valve; (WTEC) transmission module (ECU); ABS electronic control unit. The light in the front electric & service compartment turns ON automatically when the door is opened. EVAPORATOR COMPARTMENT 22178 FRONT JUNCTION BOX IN SERVICE COMPARTMENT...
VEHICLE EXTERIOR KEYLESS ENTRY SYSTEM ENTRANCE DOOR By using this system, you can lock or unlock the Lock or unlock the entrance door from outside entrance door and the baggage and service the vehicle by either turning the key in the door compartment doors.
VEHICLE EXTERIOR 4. To lock entrance door and compartments all To provide good visibility in cold weather, the at the same time, press buttons 7|8 and 9|0 mirrors are equipped with heating elements. The at the same time. elements are activated by a rocker switch located on the dashboard.
VEHICLE EXTERIOR NOTE TRAILER HITCH minimum requirement trailer 20 000 lb max. Gross trailer weight weighing up to 20,000 lbs when coupled to a capacity (optional) 20,000 lb Prévost Trailer Hitch is as per the following: Your vehicle may be equipped with a factory Trailer must comply with Federal Motor installed trailer hitch which has been designed to Carrier...
VEHICLE INTERIOR Fore-and-aft (3)* DRIVER'S SEAT - "DELIVERY" Pull handle up and slide seat forwards or The driver's "delivery" seat is standard and legal backwards to adjust distance between seat and only for driving the vehicle on its initial delivery. dashboard.
VEHICLE INTERIOR NOTE Fore-and-aft/Up-Down (2) Push switch towards dashboard to move seat The safety belt must be pulled out slowly and forwards or back to move seat backwards. Pull continuously, otherwise it will lock the reel switch up to raise seat or push switch down to before the latch plate reaches the buckle.
VEHICLE INTERIOR Instruments. The direction and volume of air flow STEERING WHEEL ADJUSTMENT are adjustable. Push on the valve button with the left foot to unlock the steering wheel for tilt and telescopic WINDOWS adjustment. The vehicle is equipped with single pane or WARNING double pane (thermos) windows.
VEHICLE INTERIOR Opening/closing rocker switch button Manual latch Track release release handle handle Opening/closing rocker switch button ELECTRIC AWNING WINDOW 18585 NOTE The awning window electrical circuit is equipped with a thermistor protecting the components from overheating. If the awning window is opened and closed repeatedly, causing overheating of the components, the thermal protection will interrupt the operation...
CONTROLS AND INSTRUMENTS DRIVER'S AREA 18563 1. Lateral control panel 5. Dashboard 2. DOT certification plate 6. Rear view TV monitor (optional) 3. Diagnostic Data Reader (DDR) receptacle 7. Front service door unlocking pull-rod 4. Foot operated steering wheel adjustment unlock air valve KEYS Four different key models are provided with the...
CONTROLS AND INSTRUMENTS service compartment doors, but excluding the fuel The ignition switch doubles as the battery master tank filling access doors. It is also possible to lock switch. Any position other than OFF activates the or unlock the baggage compartments and service battery electrical circuit.
CONTROLS AND INSTRUMENTS To lock all doors and arm the anti-theft system: Accessories Press LOCK on the transmitter once. To operate the accessories only, turn the ignition counterclockwise. cannot To confirm that the door and compartments have removed in this position. been locked and that the anti-theft system is armed: The battery electrical circuits are activated when...
CONTROLS AND INSTRUMENTS 1. Transmission Control Pad LATERAL CONTROL PANEL 2. Cruise Control Switches 3. Mirror Controls 4. Level Indicator 5. Height Control Switch 6. Level Low Control Valve 7. Parking Brakes Control Valve 8. Tag Axle Control Valve 9. 12 Volt DC Power Outlet 10.
CONTROLS AND INSTRUMENTS NOTE Decreasing Set Speed The cruise speed setting can be decreased by The CRUISE CONTROL and RESUME switch one of the following methods: do not operate at speeds below 20 mph (32 km/h). Depress and hold the SET switch until the desired cruising speed is reached.
CONTROLS AND INSTRUMENTS Turn left pointer knob counterclockwise for When parked, and ONLY when parked, the level outside flat mirror adjustments and to the right for of the vehicle can be manually adjusted within the convex mirror adjustments, then use the joystick range of travel of the air springs.
CONTROLS AND INSTRUMENTS NOTE WARNING If, for any reason, you wish to start the engine To prevent a fire, never put paper or plastic without moving the vehicle (to warm up the wrappers in he ashtray. ty ashtray engine for instance) while keeping the vehicle often.
CONTROLS AND INSTRUMENTS Fog Lights DASHBOARD CONTROL SWITCHES High quality laser-engraved switches are used to Optional halogen lights control many of the features of the vehicle. Many provide better visibility in fog and switches have an embedded witness LED to precipitation.
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CONTROLS AND INSTRUMENTS Windshield Upper Section De-icing Fast Idle Optionally on Entertainers only, For extended idling periods, run the vehicle may be equipped the engine at fast idle. Press with a de-icing system in the down rocker switch windshield upper section. Press engage fast idle.
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CONTROLS AND INSTRUMENTS NOTE Engine Stop Override Service panels are not linked to the central locking system. Press down this switch and release to override emergency engine shut down protection. Back-Up Alarm Cancel Switch Engine emergency shut down will be turned OFF for 30 seconds.
CONTROLS AND INSTRUMENTS Back-Up Camera Switch o Using the rocker switch, unlock DCDL when the need for improved traction has passed otherwise it will reengage automatically as speed gets below 5 MPH. Over a prolonged period, this Press down this switch to turn situation will increase tire wear and ON the Back-up Camera monitor stress to the vehicle.
CONTROLS AND INSTRUMENTS Brightness Control The driver’s or the cabin unit may be turned ON by pressing buttons. On Adjust brightness central HVAC system, the driver's HVAC section dashbo ard instruments and switches. turns on automatically at starting of the engine 06565 and uses the settings that were kept in memory before turning off of the system.
CONTROLS AND INSTRUMENTS Air Recirculation Panel and Footwell Air is sent to panel and footwell vents Closes or opens the fresh air only. damper. A red LED in the top right 22137 corner of the button illuminates when driver’s section air is recirculated. Panel 22138 faster...
CONTROLS AND INSTRUMENTS INSTRUMENT CLUSTER CLUSTER 06379 Engine Oil Pressure Gauge CLUSTER Indicates engine oil pressure. instrument cluster incorporates The normal reading should be Message Center Display, the Telltale Panel, the between 50 and 70 psi (345 - Gauges and Vehicle Clearance Information. 480 kPa) at 55 mph (90 km/h).
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CONTROLS AND INSTRUMENTS Turbo Boost Pressure Gauge Air Pressure Gauge (Accessories) Indicates the accessories Indicates turbo boost pressure in air system pressure. The psi. Reading depends on engine normal operating pressure rpm and load conditions. is from 95 to 125 psi (655 to 860 kPa).
CONTROLS AND INSTRUMENTS VEHICLE CL ANCE INFO TION CAUTION Vehicle clearance will vary depending on type of vehicle. Vehicle clearance is higher when escape hatch is open or if additional equipment is installed on the roof. TYPICAL VEHICLE CLE ARANCE 00018 TELLTALE PANEL TELLTALE PANEL...
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CONTROLS AND INSTRUMENTS Any time the CHECK TRANS telltale light Window Open Indicator illuminates , the ECU will register a diagnostic code. It m ay be identified on the display or by Illuminates when awning using a di agnostic tool. Refer to "Technical window is open.
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CONTROLS AND INSTRUMENTS WARNING Freezing Conditions Indicator Flashes for about 10 seconds If the “STARTER ON” Indicator light when the outside temperature is remains illuminated even after releasing between 2°C and 1°C (35°F and the ignition switch, Stop the engine 34°F), when the road is most immediately and set the battery master slippery.
CONTROLS AND INSTRUMENTS High/Low Battery Voltage Indicators STEERING COLUMN CONTROLS Illuminates when battery Many of the t frequently u controls are voltage exceeds 30 volts or drops conveniently placed on the stee ring column or the steering wheel, just like a passenger car. below 24 volts.
CONTROLS AND INSTRUMENTS Courtesy Blinkers (4) Operating the Retarder Using the Hand Lever Clearance a nd parking lights can be flashed by pressing the button located on the lever tip. Windshield Washer Control (5) Push the external ring at the end of the lever toward the steering column to activate the windshield washers.
CONTROLS AND INSTRUMENTS HORN The dual braking system becomes a modulated emergency system if a pressure drop occurs in the rear brake system. Only the drive and tag Electric Horn axles are equipped with parking brakes. The electric horn buttons are on the steering Service brakes are applied by depressing the wheel spokes .
CONTROLS AND INSTRUMENTS STEERING WHEEL ADJUSTMENT UNLOCK AIR VALVE Push on the valve button with the left foot to unlock the steering wheel for tilt and telescopic adjustment. WARNING Do not adjust the steering wheel while the vehicle is moving. Loss of control could result.
CONTROLS AND INSTRUMENTS The " " and " " buttons are used to shift to a CODE CAUSE OF CODE higher or lower range selected. One press O, L…O, K Oil level is correct changes gears by one range. If the button is held down, the selection will scroll up or down O, L…L, O…01 One quart low...
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CONTROLS AND INSTRUMENTS NOTE NOTE The automatic transmission does not have a The transmission should normally be allowed park (P) po sition. Select n eutral (N) apply to shift by itself, but manual shifting can be parking brake when the vehicl is left done as described below.
OTHER FEATURES SHEMATIC DIAGRAM OF DDEC V SYSTEM 01143 A microprocessor that continuously monitors DETROIT DIESEL ELECTRONIC and analyzes the engine's performance using sensors during engine operation; CONTROL (DDEC) SYSTEM Flash Random Access Memory (FRAM) that DDEC is an advanced-technology electronic fuel stores runtime software,...
OTHER FEATURES diagnostic system. The self-diagnostic system module. Data extraction takes about monitors all engine sensors and electronic seconds. components and recognizes system faults and other engine-related problems by providing the MESSAGE CENTER DISPLAY (MCD) technician with a diagnostic code. The DDEC system will illuminate the dashboard CHECK MCD is a standard dashboard mounted graphic ENGINE and STOP ENGINE indicators which...
OTHER FEATURES To change the setting of a feature, press enter FUEL ECONOMY MENU key ( ). The first value to set is highlighted. Set Check average instantaneous fuel the correct value with the arrow keys. Press the consumption, as well as distance until empty. enter key when the correct value is displayed.
OTHER FEATURES Setting the Digital Clock 4. Press the enter key ( ) for 1 second. 1. Display the clock. To exit anytime, press Esc key. 2. Press the enter key ( Average Speed The first digit of the time is highlighted. The average speed display shows the average 3.
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OTHER FEATURES 1. In SET UP MODE, highlight LANGUAGE using the arrow keys. 2. Press the enter key ( 3. Highlight the desired language using the arrow keys. 4. Press enter key ( ) to confirm the language choice. The MCD returns to SET UP MODE menu. Metric or Standard Units 1.
OTHER FEATURES 2. Press the enter key ( 3. Highlight the desired language using the arrow keys. 4. Press enter key ( ) to confirm. The MCD returns to SET UP MODE. Setting Fleet Fuel Target This feature is enabled when the correct password is entered (see PASSWORD INPUT).
OTHER FEATURES After resetting the fault codes, the MCD returns FAULT DIAGNOSTIC MENU to FAULT DIAGNOSTIC screen. To request a diagnostic: Exit FAULT DIAGNOSTIC return 1. Highlight FAULT DIAGNOSTIC with the SYSTEM DIAGNOSTIC using Esc key. arrow keys. Cluster Self Test 2.
OTHER FEATURES three times. The air pressure and voltmeter STATUS TEST gauges are excluded from the test. This feature allows testing the response of DISPLAY TEST vehicle systems. This can be useful when troubleshooting or checking the proper working To help identify defects in the graphic display, order of senders and other components.
OTHER FEATURES RESET ALL function. The owners password NOTE gives access to all the above and allows The MCD can perform a status test on as changing both passwords. many as two components simultaneously. To The mechanic’s password is initially set to do so, when setting MID and PID codes, set a “0000”.
OTHER FEATURES the ECU. The ECU processes this information PRODRIVER™ and then sends signals to actuate specific PRODRIVER™ is an optional graphic device solenoids located on the control valve body in similar to MCD but with added features. the transmission. The action of the solenoids summary of data displays available from affects hydraulic circuits, which in turn control PRODRIVER™...
OTHER FEATURES NOTE ANTILOCK BRAKING SYSTEM (ABS) For vehicles equipped with the Antilock The purpose of the Antilock Braking System Braking System (ABS), as the wheels start to (ABS) is to maintain vehicle stability and control lock-up on slippery roads, the output retarder during braking and to minimize the stopping automatically deactivates until the wheels roll distance in any road condition.
OTHER FEATURES 1. Flip the control switch to the “UNLOCK” OPERATION TIPS position, when the vehicle is stopped or 1. The DCDL can be locked or unlocked if the when traveling at low speed while the vehicle is standing still or moving at a wheels are not spinning, slipping or losing constant low speed when the wheels are not traction.
OTHER FEATURES 4. To lock entrance door, compartments and KEYLESS ENTRY SYSTEM arm the anti-theft alarm system all at the By using this system, you can lock or unlock the same time, press buttons 7|8 and 9|0 entrance door and the baggage and service simultaneously.
OTHER FEATURES To unlock all compartments: If the system has successfully entered program mode, it will lock then unlock all doors. Press UNLOCK a second time within five seconds of the first unlock. If more than five 3. Press any button on a transmitter. seconds pass pressing UNLOCK will only doors will lock and unlock to confirm that the unlock the entry door.
OTHER FEATURES FRONT AND REAR SLIDE-OUT OPERATION Movement of the slide-out to its full "OUT" position Preliminary condition for the slide-out Then releasing the rocker switch will permit the operation following actions: Before extending or retracting the slide-out, please make sure all the following conditions are Re-inflation of the seal met: When the rocker switch is released, the green...
OTHER FEATURES switch is released. At any time during the slide- out movement, releasing the rocker switch will stop the operation instantly. CAUTION The inflatable seals can be re-inflated only when the slide-out is in its full "OUT" or SLIDE-OUT CONTROL full "IN"...
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OTHER FEATURES Manual retracting procedure – Front and rear NOTE slide-out The front slide-out motor is located inside 1. Turn the ignition switch to the "OFF" the 2 baggage compartment while the rear position, and remove the ignition key for slide-out motor is accessible from inside the more safety.
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OTHER FEATURES 5. Rotate the slide-out motor shaft extension NOTE with the power drill until the slide-out comes slide-out control system inhibits to its opened position. transmission range selection to prevent the vehicle from moving if the slide-out is not in its 6.
OTHER FEATURES Fault diagnostic To get more specific information about the error condition or the missing operation condition, request a diagnostic from the slide-out CECM using the dashboard message center display 0 psi 0 psi (MCD). Check if there are active errors in the slide-out electrical system.
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OTHER FEATURES PROBLEM CAUSE CORRECTIVE ACTION D. Seal inflating valve solenoid open circuit (the seal is not re-inflated and water can penetrate in the vehicle); E. Security pin valve solenoid open circuit (the security extended while vehicle is riding). The parking brake is not seen by the Make sure the parking brake is applied.
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OTHER FEATURES C. Disengage pin and check if air cylinder is damaged. Slide-out is not A. Broken rack tooth; A. Replace rack. straight once retracted or B. Faulty rack attachment; B. Tighten mounting bolts, apply proper torque during retracting and use Loctite threadlocker (replace rack if or extending C.
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OTHER FEATURES broken or moved; Top of slide-out Broken or misadjusted leveling or A. Check and replace screw. not flush with retaining screw; vehicle body Faulty upper “in limit" stopper; Replace upper “in limit" stopper. Lower edge of Faulty leveling and retaining screw (8 C.
STARTING AND STOPPING PROCEDURES NOTE STARTING THE ENGINE If engine does not start, return key to OFF In normal circumstances, the engine should be position before attempting to restart. started from the driver’s seat. However, a rear- start panel in the engine compartment permits NOTE starting the engine from that location, mainly for maintenance purposes.
STARTING AND STOPPING PROCEDURES ENGINE BLOCK HEATER The vehicle may be equipped with an engine immersion-type electric block heater to assist cold weather starting. The 110-120 VAC power connector is located to the right, behind the engine compartment rear doors. Connect the female plug of an extension cord to the 110-120 VAC male outlet.
STARTING AND STOPPING PROCEDURES WARNING WARNING Never let the engine run in an enclosed, The gases given off by batteries while jump non-ventilated area. Engine exhaust fumes starting are explosive. Do not smoke near contain dangerous gases which can be batteries.
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STARTING AND STOPPING PROCEDURES 6. Let the engine run for a few minutes, then start the vehicle with the run-down battery; 7. Disconnect the jumper cables in reverse order given in steps 2 through 5; 8. Install protective caps on the booster block terminals.
SAFETY FEATURES AND EQUIPMENT ROOF ESCAPE HATCH EMERGENCY EXITS A roof ventilation hatch, designed to be opened Locate and learn how to use all possible by occupants may be installed in the roof at the emergency exits. Inform guests rear of the vehicle. It can serve as an emergency passengers of the location of exits and how to escape (1).
SAFETY FEATURES AND EQUIPMENT ROOF ESCAPE HANDLE OEH3B606 EMERGENCY AIR-FILL VALVES The vehicle is equipped with two air system emergency fill valves to supplement the air system when air pressure is low and the engine cannot be operated. One valve is located inside the front service compartment.
SAFETY FEATURES AND EQUIPMENT NOTE Only use the parking brakes to supplement the service brakes stop vehicle emergency conditions. The stopping distance will be considerably longer than when using normal service brakes. NOTE Before releasing the parking brakes by pushing down the control valve knob, check the pressure gauges to make sure that the brake system air pressure is greater than or equal to 95 psi (655 kPa).
SAFETY FEATURES AND EQUIPMENT JACKING POINTS Twelve jacking points are located on the vehicle: three are located on each side of the frame and two are located under each axle. Refer to the following illustrations for the location of jacking points.
SAFETY FEATURES AND EQUIPMENT NOTE Service: Check oil level when jack fails to raise to full height. Lower ram completely with release Make sure axle shafts or driveshaft are valve open and jack in upright position, remove installed correctly after towing. Tighten axle filler plug and refill to level of filler hole with shaft and driveshaft nuts to the correct torque hydraulic jack oil.
SAFETY FEATURES AND EQUIPMENT the vehicle. All four lights will illuminate when the The TV monitor may be mounted on the left side docking position is selected using the rocker pillar. It switches ON automatically when the switch. Refer chapter: “Controls transmission is in the reverse (R) range.
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SAFETY FEATURES AND EQUIPMENT Indicator Light Audible Alarm Condition Coolant temperature above 223 F (106 06231 Gear changing inhibited 06282 None Reverse gear engaged Fire in engine compartment 06288 Tag axle retracted 06271 None Engine OFF but parking brake not applied Major problem detected by engine ECU 06309 Outside temperature close to water freezing point...
3. Rinse cloth after each application. NOTE CAUTION Use only approved cleaning products such as Do not use soap, soap powder, ammonia, Prevost A.P.C., all purpose cleaner (Prevost # soda, bleach cleaning products 683664). Never use stain protection products containing any of these compounds.
Stainless steel Install keyhole protectors to prevent water from cleaning solution may be ordered from Prevost penetrating. Rinse vehicle with water to remove Car Inc. quoting part number 68-0356. all loose dirt. Wash vehicle using a quality brand car wash soap.
CARE AND MAINTENANCE Wiper Blades CAUTION To avoid tearing frozen wiper blades, loosen Hot water can damage paint. Keep water them before removing. Remove and clean wiper cool or lukewarm. blades periodically with alcohol-based cleaning solution. Clean wiper blades using a CAUTION sponge or soft cloth.
CARE AND MAINTENANCE ENGINE COMPARTMENT 01063 AUTOMATIC TRANSMISSION OIL LEVEL DIPSTICK WARNING To prevent personal injury, do not service transmission wearing loose clothing. Stand clear of the engine and rotating components while checking the oil level. CAUTION Do not mix fluid types or brands because of possible incompatibility.
CARE AND MAINTENANCE AUTOMATIC TRANSMISSION OIL LEVEL DIPSTICK 07006 CAUTION The oil level rises as oil temperature rises. Do not add oil above the "cold run" band before the transmission reaches 180°F to 220°F (82°C to 104°C). Hot Check Make sure the transmission oil temperature is between 180°F and 220°F (82°C and 104°C) before performing the hot check.
CARE AND MAINTENANCE CAUTION DIPSTICK Use only coolant that meets DDC specs for use in DDC engines. The cooling system must be maintained according to DDC maintenance specs for coolant, ratio of 50/50 and supplemental coolant additives (SCAs). Failure to do so could damage the cooling system.
CARE AND MAINTENANCE The accessory air tank drain cock is accessible OTHER VERIFICATIONS from the front service compartment. The wet air tank drain cock is accessible from the engine AIR TANK PURGE compartment. All air tanks are equipped with a drain cock underneath the tank.
CARE AND MAINTENANCE BELT TENSION ADJUSTMENT The radiator transfer fan and air conditioning compressor are driven by V-belts. Belt tensioning is applied through air bellows which are adjusted by an air pressure regulating valve mounted in the engine compartment, right behind the belt tensioning pressure control valve.
CARE AND MAINTENANCE RESTRICTION INDICATOR 01052 A/C AND HEATING SYSTEM AIR FILTERS For maximum air conditioning and heating system efficiency, air filters should be inspected and cleaned as required in maintenance schedule to ensure proper ventilation of the evaporator and heating radiator cores. To clean filters, back flush with water, then dry with air.
CARE AND MAINTENANCE WARNING HOSE INSPECTION Inspect hoses regularly to ensure efficient, Fire hazard - personal injury and property economical and safe operation of the engine damage may result from fire caused by and related equipment. leaking flammable fluids. LUBRICATION Hose Service Life Grease all lubrication points during scheduled Hoses have a limited service life.
CARE AND MAINTENANCE Air System Belt Tension Adjustment To purge water from air and accessory tanks, Check belt tension using a pressure gauge. open drain cocks. Close drains when Refer to heading "Belt Tension Adjustment" in completed. Refer to heading "Air Tank Purge" in "Other Verifications"...
CARE AND MAINTENANCE Brake Test GENERAL RECOMMENDATIONS Release parking and emergency brakes. Pump Understand basic principles of vehicle service brake pedal until air pressure drops to operation; 65 psi (448 kPa). Make sure the warning buzzer Always maintain the vehicle in good running operates and that the emergency brakes apply condition;...
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CARE AND MAINTENANCE LUBRICATION AND SERVICING POINTS (TYPICAL) 24026...
CARE AND MAINTENANCE WALK-AROUND INSPECTION (BEFORE EVERY TRIP) It is a good practice to make a basic visual inspection of key areas on the vehicle before every trip and to report any problem areas to your Prévost service center or a Prévost-authorized service center. Outside The Vehicle ITEM* DESCRIPTION...
CARE AND MAINTENANCE LUBRICATION AND SERVICING SCHEDULE SERVICE EVERY 6,250 MILES (10 000 KM) OR TWICE A YEAR, WHICHEVER COMES FIRST. LUBRICANT ITEM* DESCRIPTION REMARKS &/OR PART** Inspect and replace element if Engine Air Cleaner Filter: #530197 required Engine Air Pre-Cleaner Check discharge tube ---------- A/C Compressor...
CARE AND MAINTENANCE SERVICE EVERY 12,500 MILES (20 000 KM) OR ONCE A YEAR, WHICHEVER COMES FIRST. LUBRICANT ITEM* DESCRIPTION REMARKS &/OR PART** Engine oil: Engine Oil Filters Change oil and filters SAE 15W40, API CG4 Filters: #510458 Change primary and secondary Primary: #510137 Fuel Filters fuel filters (Fill with clean fuel...
CARE AND MAINTENANCE SERVICE EVERY 50,000 MILES (80 000 KM) OR ONCE EVERY TWO YEARS, WHICHEVER COMES FIRST LUBRICANT ITEM* DESCRIPTION REMARKS &/OR PART** Allison Transmission Change filters (if containing TranSynd fluid Filters: #571709 (with or without retarder) only).‡ Allison Transmission Change fluid (if containing TranSynd fluid only).‡...
CARE AND MAINTENANCE PART NUMBER SPECIFICATIONS ITEM* DESCRIPTION PRÉVOST NO Engine Oil Filters #510458 Power Steering Reservoir Oil Filter #660528 Engine Air Cleaner Filter #530197 Refrigerant Filter Dryer Unit #950262 Engine Primary Fuel Filter #510137 Engine Primary Fuel Filter With Water Separator (Optional) #531407 Engine Secondary Fuel Filter #510128...
TECHNICAL INFORMATION certification plate located on the L.H. control W5-45 DIMENSIONS AND panel in driver's section. W0-40 WEIGHTS WE-45 W0-40 CAPACITIES W5-45 Overall length 40'0" 45' (13,7 m) WE-45 (including bumpers) (12,2 m) Engine oil Overall width 102" (2,59 m) 37 U.S.
TECHNICAL INFORMATION WARNING Rated horsepower MTH 40 & 45E (12.7 l)..455 HP @ 1 800 rpm Special tire selection may lower maximum MTH 45 (14.0 l) ....515 HP @ 1 800 rpm allowable speed limit, even below posted speed limit. For maximum safety, check Peak torque with tire manufacturer.
TECHNICAL INFORMATION Four 12 volt, group 31 format maintenance- AIR SYSTEM free batteries connected in series/parallel. Compressed air is provided by a 15.8 cfm Cold cranking capacity is 1900 amps with a Bendix-Westinghouse BA-921, one cylinder, reserve capacity of 195 minutes. gear driven, water cooled and engine-oil lubricated air compressor.
TECHNICAL INFORMATION FRONT AXLE (INDEPENDENT FRONT SUSPENSION) Minimum value Nominal value Maximum value Load Non-converted Converted Non-converted Converted Non-converted Converted Right camber -0.150 0.35 0.55 0.200 (degrees) Left camber -0.150 0.35 0.55 0.200 (degrees) Right caster 2.55 3.05 (degrees) Left caster 2.55 3.05 (degrees)
TECHNICAL INFORMATION NOTE FAN GEARBOX The previously mentioned oils are suitable for Synthetic oil Mobil SHC 630 (Prévost #180217) use with reciprocating compressors using is recommended for the fan gearbox. refrigerant R-134a with evaporator temperatures above -40°F (-40°C). POWER STEERING RESERVOIR This reservoir must be filled with automatic OIL SPECIFICATIONS transmission oil, Dexron III/VI or Mercon fluid.
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION Coolant Level Sensor Input Voltage High Add Coolant Level Sensor Input Voltage High EGR Valve Current too Low Throttle Plate Position Sensor Input Voltage High Blower Bypass Position Input Voltage High Relative Humidity Sensor Circuit Failed High Throttle Plate Position Sensor Input Voltage Low Blower Bypass Position Input Voltage Low Relative Humidity Sensor Circuit Failed Low...
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION Aux. Output #13 Short to Ground (High Side) - Pin E-47 Aux. Output #13 Mechanical System Failure - Pin E-47 Aux. Output #14 Open Circuit (High Side) - Pin E-50 Aux. Output #14 Short to Ground (High Side) - Pin E-50 Aux.
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION — VNT Vanes Not Responding – EGR Too Many CKP Sensor (missing CMP Sensor) Too few CKP Sensor (missing CKP Sensor) Coolant Level Low Intercooler Coolant Temperature High Intake Manifold Temperature High Engine Power Derate Due to Intake Manifold Temperature Coolant Temperature High Engine Power Derate Due to Coolant Temperature...
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION Turbo Compressor Out Temperature High TCI Temperature Circuit Failed High Turbo Compressor Out Temperature Sensor Input Voltage High A/D Conversion Fail Nonvolatile Checksum Incorrect EEPROM Write Error Out of Calibration Vehicle Speed Sensor Fault Other ECU Fault (This fault is logged in conjunction with another fault to indicate missing information from another ECU.)
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION Aux. Output #8 Open Circuit - Pin V-53 Aux. Output #8 Mechanical System Not Responding Properly - Pin V-53 Aux. Output #9 Open Circuit – Pin V-54 Aux. Output #9 Short to Gnd – Pin V-54 Aux.
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION Turbo Overspeed Turbo Speed Sensor Input Failure – Abnormal Period Throttle Plate Position Above Normal Range Throttle Plate Position Below Normal Range Throttle Plate Position Erratic Throttle Plate Not Responding Air Filter Restriction Sensor Voltage High Air Filter Restriction Sensor Voltage Low Oil Filter Restriction Sensor Voltage High Oil Filter Restriction Sensor Voltage Low...
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION Sensor Supply Pins V-11/V-12 Voltage High Injector V (slope) Voltage Failed High Injector V (pull-in) Voltage Failed High RTC Backup Battery Voltage High Sensor Supply Voltage High, Pin E-26 Engine Overspeed With Engine Brake —...
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION — Anti-Theft Fault Present — Clock Module Abnormal Rate of Change — Clock Module Failure — Clock Module Abnormal Rate of Change — Clock Module Failure — Relative Humidity Above Range — Relative Humidity Below Range —...
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TECHNICAL INFORMATION DDEC V Code DESCRIPTION — EGR Rate Sensor Failed Oil Level Sensor Input Voltage Low Crankcase Pressure Sensor Input Voltage Low Extended Crankcase Pressure Input Voltage Low Injection Control Pressure Sensor Input Voltage Low Exhaust Temperature Sensor Input Voltage Low —...
TECHNICAL INFORMATION DDEC V Code DESCRIPTION Exhaust Port Temperature #3 High Exhaust Port Temperature #4 High Exhaust Port Temperature #5 High Exhaust Port Temperature #6 High Exhaust Port Temperature #7 High Exhaust Port Temperature #8 High Exhaust Port Temperature #9 High Exhaust Port Temperature #10 High Exhaust Port Temperature #11 High Exhaust Port Temperature #12 High...
TECHNICAL INFORMATION DIAGNOSTIC CODE MEMORY LIST Code List Main Code Sub Code Active Indicator Ignition Cycle Event Counter Position Counter Displayed Shift Selector Display "YES" = Ignition cycle counter and event Diagnostic Tool ACTIVE = counter are not available on "MODE ON"...
TECHNICAL INFORMATION The Diagnostic Display Mode can be entered for CLEARING CODES viewing codes at any speed. Codes can only be Clearing of the Active Indicator is automatically cleared when the output speed = 0 and no done at ECU power-down for all codes except output speed sensor failure is active.
TECHNICAL INFORMATION CLEARING RECORDS FROM THE CODE LIST Ignore any range selection inputs from the IN MEMORY pushbutton or lever Shift Selector. If the Active Indicator has been successfully DNA - Do Not Adapt Response cleared manually and the MODE button is held down continuously for 10 seconds while in the The ECU stops adaptive shift control while the display mode until a tone sounds, all diagnostic...
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TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT Primary Shift Selector or RSI Link Hold in last valid direction. Fault May cause "cateye" display Secondary Shift Selector or RSI Link Hold in last valid direction Fault None, may cause "cateye"...
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TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT Factory calibration compatibility DNS, SOL OFF (Hydraulic number wrong default), DNA DNS, SOL OFF Factory calibration block checksum (Hydraulic default), DNA Use previous location or Power off block checksum factory calibration and reset adaptive, DNA Use previous location or clear...
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TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT DNS, SOL OFF Short to ground, C solenoid circuit (Hydraulic default), DNA DNS, SOL OFF Short to ground, D solenoid circuit (Hydraulic default), DNA DNS, SOL OFF Short to ground, E solenoid circuit (Hydraulic default), DNA Short to ground, F solenoid circuit Lockup inhibited, DNA...
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TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT DNS, SOL OFF Overcurrent, A-Hi solenoid circuit (Hydraulic default), DNA Offgoing ratio test (during shift), Low DNS, RPR, DNA to 1 Offgoing ratio test (during shift), 1 to DNS, RPR, DNA Offgoing ratio test (during shift), 1 to 2 Yes DNS, RPR, DNA...
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TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT Offgoing C3PS test (during shift), N3 DNS, RPR, DNA to N2 Offgoing C3PS test (during shift) X to Offgoing speed test (during shift), L to DNS, NNC, DNA Offgoing speed test (during shift), 1 to DNS, NNC, DNA Offgoing speed test (during shift), 2 to...
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TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT Oncoming ratio test (after shift), 2 to 1 Yes DNS, RPR, DNA Oncoming ratio test (after shift), 2 to 3 Yes DNS, RPR, DNA Oncoming ratio test (during shift), 2 to DNS, RPR, DNA Oncoming ratio test (after shift), 2 to R Yes DNS, RPR, DNA...
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TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT Oncoming ratio test (after shift), N2 to DNS, RPR, DNA Oncoming ratio test (after shift), N3 to DNS, RPR, DNA Oncoming ratio test (after shift), N3 to DNS, RPR, DNA Oncoming ratio test (after shift), N4 to DNS, RPR, DNA Oncoming ratio test (after shift), X to...
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TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT Range verification C3PS test, N1 DNS, N3, DNA Range verification C3PS test, N2 or DNS, N3, DNA Retarder oil temperature, hot None Retarder oil temperature sensor, low None Retarder oil temperature sensor, high None Engine coolant sensor, failed low...
TECHNICAL INFORMATION CHECK MAIN INHIBITED OPERATION DESCRIPTION TRANS CODE CODE DESCRIPTION LIGHT Induce COP timeout ECU, I/O ASIC addressing test (reset ECU), DNA GPO 1-8 and reverse warning SPI output failure inoperable SPI input failure DNS, lock in range, DNA This code is logged in real time to protect the transmission in case a loss of power to the ECU (Power Interruption code 35 00) occurs.
TECHNICAL INFORMATION LIGHT BULB DATA LIGHT BULB DATA APPLICATION PREVOST TRADE OR WATTS OR VOLTS PART NO. SAE NUMBER CANDLE POWER EXTERIOR LIGHTING Hi/Lo-beam 930291 9004 65/45 W Lo-Beam Xenon (optional) 930388 35 W Docking & cornering 930319 9415 37.5W...
TECHNICAL INFORMATION PLATES AND CERTIFICATION The main components of the vehicle such as engine, transmission, axles and chassis are identified by different serial numbers. It may be necessary to locate these numbers for warranty purposes. The engine serial and model number are stamped on the cylinder block (as viewed from DRIVE AXLE 11019...
TECHNICAL INFORMATION EPA ENGINE LABEL The Vehicle Identification Number is stamped on a plate located on the windshield frame pillar The emissions certification label affixed to the (driver's side). The VIN is visible from the rear junction box certifies that the engine outside of the vehicle.
Additional copies of the following service literature are available upon request and at low cost. Maintenance Manual Owner’s Manual Parts Manual Service Center Directory To order, please call Prevost Parts toll free 1-800-463-8876 or write to: PRÉVOST PARTS INC. 2955-A, Watt Street, Sainte-Foy, (Quebec) Canada, G1X 3W1 Please specify the complete vehicle serial number.
APPENDIX NOTICE DECLARATION OF THE MANUFACTURING DEFECTS TO THE GOVERNMENT OF THE UNITED STATES If you believe that your vehicle has defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Prévost Car Inc.
INDEX EXTERIOR SURFACES........80 FLOOR CLEANING...........80 A/C CONDENSER DOOR ......11 FORMICA............80 ADJUSTABLE HVAC REGISTERS ....19 PLASTIC AND VINYL........80 AIR SYSTEM ..........102 RUBBER COMPONENTS.........80 SEAT UPHOLSTERY........79 ALARM SYSTEM ..........76 STAINLESS STEEL ..........80 ALIGNMENT SPECIFICATIONS ....102 WINDOWS ............80 DRIVE AXLE ...........103 WINDSHIELD ............81 FRONT AXLE (INDEPENDENT FRONT SUSPENSION)..........103 COACH FINAL RECORD ......129...
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INDEX DRIVING MODE MENU........47 RADIATOR FAN GEARBOX OIL LEVEL ..83 WINDSHIELD WASHER TANK......84 FAULT ? MENU (Fault messages) ....48 FOG LIGHTS ..........75 FUEL ECONOMY MENU ........47 GAUGE MODE MENU ........47 FOOT-OPERATED CONTROLS....41 TIME / DIST MENU ...........47 ACCELERATOR PEDAL........41 SERVICE BRAKES ...........41 STEERING WHEEL ADJUSTMENT UNLOCK AIR VALVE ........42...
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INDEX SERVICE EVERY 25,000 MILES (40 000 KM) OR ACCORDING TO THE FLEET MAINTENANCE INTERVAL, WHICHEVER KEYLESS ENTRY SYSTEM......57 COMES FIRST ..........94 SERVICE EVERY 25,000 MILES (40 000 KM) KEYLESS OPERATING INSTRUCTIONS ..57 OR ONCE A YEAR, WHICHEVER COMES PROGRAMMING A PERSONAL CODE ...57 FIRST ..............94 PROGRAMMING TRANSMITTERS....58 SERVICE EVERY 250,000 MILES (400 000 KM)
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INDEX POWER STEERING RESERVOIR....104 OTHER FEATURES......45 SAFE OPERATING PRACTICES..... 3 OTHER PRECAUTIONS........4 SAFETY BELTS..........18 OTHER VERIFICATIONS .......85 SAFETY EQUIPMENT ........73 A/C AND HEATING SYSTEM AIR FILTERS..87 FIRE EXTINGUISHERS ........73 AIR FILTER RESTRICTION INDICATOR ..86 FIRST AID KIT ..........73 AIR TANK PURGE ..........85 JACK AND TOOLS..........73 BACK-UP CAMERA ..........86...
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INDEX DIAGNOSTIC CODE LIST AND DESCRIPTION ........117 DIAGNOSTIC CODE MEMORY LIST .....115 TECHNICAL INFORMATION.... 99 DIAGNOSTIC CODE RESPONSE ....117 TELLTALE PANEL..........36 EVENT COUNTER..........115 TOWING............75 EXITING THE DIAGNOSTIC TRAILER HITCH ..........16 DISPLAY MODE..........116 IGNITION CYCLE COUNTER......115 TRANSMISSION RETARDER ....39, 54 MAIN CODE ............115 TRANSMISSION...........101 READING CODES ..........116 GEAR RATIOS ..........101...
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