Lotus ELISE Owner's Handbook Manual

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Publication Part No.D120T0324

intro18i

OWNER'S HANDBOOK

Lotus Cars Ltd

Hethel

Norwich

Norfolk NR14 8EZ

England

Tel: +44 (0)1953 608000 Fax: +44 (0)1953 608300

www.GroupLotus.com

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Page 1 Publication Part No.D120T0324 © Lotus Cars Ltd September 2010 & intro18i OWNER’S HANDBOOK Lotus Cars Ltd Hethel Norwich Norfolk NR14 8EZ England Tel: +44 (0)1953 608000 Fax: +44 (0)1953 608300 www.GroupLotus.com...
Page 3 intro18j intro18k...
Page 4: Table Of Contents
CONTENTS 1. FASCIA OVERVIEW ............9 2. INTRODUCTION..............10 3. IMPORTANT SAFETY INFORMATION ........12 4. BEFORE DRIVING THE CAR ..........17 5. CARE OF THE ENVIRONMENT ..........18 6. VEHICLE IDENTIFICATION ........... 19 7. KEYS & SECURITY ALARM Transmitter Keys ..............21 Vehicle Security Alarm ............22 Disarming the Alarm/Unlocking ........
Page 5 Door Windows ..............44 Interior Lamp ................ 45 11. INSTRUMENTS & SWITCHES Ignition Switch/Steering Lock ..........46 Tell Tale Lamps ..............48 Instruments ................55 Speedometer ..............55 Tachometer ..............55 LCD Display Panel ............56-58 Fuel Contents Display ...........56-58 Coolant Temperature Display ......
Page 6 Footbrake..............75 Anti-Lock Brake System..........76 Parking Brake..............78 Gear Lever ................79 Lotus Traction Control & Limited Slip Differential ... 80 Variable Traction & Launch Control......... 81 Variable Launch Control ............82 Lotus Dynamic Performance Management ......84 Hydraulic Brake Assist ............85 14.
Page 7 Owner Performed Maintenance........113 Engine Panel ..............114 Engine Oil Level Check ........... 114 Engine Oil Change ............116 Oil Filter ................. 117 Used Engine Oil ............. 119 Transmission Oil ............119 Cooling System ............. 120 Anti-Freeze/Corrosion Inhibitor ........121 Coolant Drain/Refill Procedure........122 Washer Reservoir..........
Page 8 Bulb Replacement ............154 Headlamp Units - Elise ..........154 Headlamp Units - Exige..........155 Front Turn & Daytime Running/Park Lamps - Elise .... 155 Front Turn Lamp Bulbs - Exige ......... 156 Side Repeater Lamps Bulbs - Elise ........157 Side Repeater Lamp Bulbs - Exige........
Page 9: Fascia Overview
Sidelamps switch - see page 60 Engine start button - see page 87 Hazard warning light switch- see page 62 Lotus DPM or traction control switch - see page 84, 86 Air conditioning switch - see page 70 Air recirculation switch - see page 70 Turn &...
Page 10: Introduction
Lotus dealer. It is a requirement of the warranty, and the responsibility of the owner/driver, to ensure that servicing of the car is carried out at the correct intervals.
Page 11 • Extruded aluminium door beams. • A telescopically collapsible steering column. • Frontal airbags for both driver and passenger. • Impact sensing pre-tensioners for the seat belts. Active safety features include: • Lap and diagonal inertia reel seat belts. • Powerful anti-lock four wheel disc brakes. • Optional Lotus Traction Control (LTC). • Optional Tyre Pressure Monitoring System (TPMS). • High geared responsive steering, requiring only small steering wheel movements to alter course. • Exceptional road holding with optimised handling character- istics. Drivers should be aware of their own limitations as well as...
Page 12: Important Safety Information
3. IMPORTANT SAFETY INFORMATION To help you make informed decisions about safety, this sec- tion details some important safety information about hazardous situations which, if not avoided, could result in death or serious injury. In addition, important safety information is also provided in forms including: • Safety labels on the car;...
Page 13 Lotus’ policies regarding: - the use of Lotus cars on track, and - the use of Lotus cars in racing or other competitive events. The effect of such usage on the New Vehicle Warranty and on required maintenance is explained below. Please also refer to the New Vehicle Warranty booklet.
Page 14 - Chassis rear brace kit; - Dual front mounted oil/air coolers; - Accusump engine oil reservoir; - Motorsport brake pads. Your Lotus dealer will be pleased to advise you on any of these topics, and make further recommendations when necessary.
Page 15 Engine Exhaust Fumes Engine exhaust fumes can kill. They contain the gas carbon monoxide (CO), which you can’t see or smell. It can cause uncon- sciousness and death. If you ever suspect exhaust gas is entering the cabin, do not drive the car until the fault has been repaired. Running the engine in an enclosed space can let exhaust gas into the car, even more quickly if the interior fan is switched on.
Page 16 Engine Bay If checking or adjusting any engine bay equipment with the engine running, take all suitable precautions to prevent body parts or clothing becoming caught in moving engine components; death or injury could otherwise result.
Page 17: Before Driving The Car
4. BEFORE DRIVING THE CAR Before each journey: • Check tyres for damage, wear and correct pressure. Incorrect inflation pressure degrades vehicle handling (See ‘Tyres’ on page 128). • Check all windows, mirrors and lights are clear and unob- structed and all lights are correctly working. • Check that the tailgate and front body access panel are cor- rectly latched;...
Page 18: Care Of The Environment
Care of the Environment By virtue of its light weight, constructional process and fuel efficiency, the Lotus Elise/Exige has a low environmental impact compared with many road cars. All drivers should, however, be aware of the effect of engine exhaust emissions on the environ- ment and drive in a way which minimises pollution by: • anticipating traffic flow to avoid needless acceleration...
Page 19: Vehicle Identification
V.I.N. ON V.I.N. ON CHASSIS SIDEFRAME ohs104 ohs119a 6. VEHICLE IDENTIFICATION V.I.N. The Vehicle Identification Number (V.I.N.) is stamped on the chassis in the right hand front wheelarch area, viewable with the front wheels turned to right full lock, and is also printed on a label stuck to the inside of the chassis sideframe alongside the driver’s seat.
Page 20: Engine Number
ENGINE NUMBER ohs133 ohs176 Engine Number - Elise R, SC, and Exige The engine number is stamped on the rear end of the cylinder block, exhaust side, and is followed by ‘2ZZ’. Viewing may be aided by an inspection mirror.
Page 21: Keys & Security Alarm Transmitter Keys
Manual siren, aux. Disarm, mobilise, unlock Arm & Lock TRANSMITTER KEY ohs128c 7. KEYS & SECURITY ALARM Transmitter Keys Two transmitter keys are provided with the car. The transmit- ter keys combine a coded mechanical blade with a three button transmitter head.
Page 22: Vehicle Security Alarm
If engine starting attempts are made, an accident could be caused, resulting in death or serious injury. Vehicle Security Alarm The Lotus Elise/Exige is fitted as standard with a PFK 457 immobiliser/alarm which includes the following features: • U.K. approval to Thatcham category 1. • ‘Dynamic coding’ of the transmitter keys; Each time the transmitters are used, the encrypted rolling code is changed to guard against unauthorised code capture.
Page 23: Auto Re-Arm
Security tell tale 16:30 000123 90 C ohs127b Auto Re-arm To protect vehicle security in case of an unintended or forget- ful button press, if a door is not opened within 2 minutes of a disarming command, the alarm system will automatically re-arm, although the doors will remain unlocked.
Page 24 Both doors will be locked, and after a settling period of 40 seconds, the engine will be immobilised, and the alarm system armed. The alarm tell tale will flash once every 3 seconds. The interior lamp (if lit) will fade off. Note: i) If the system is armed when a door is not fully shut, three triple beeps will sound as a warning and the doors will not...
Page 25: Alarm Tell Tale Summary
Alarm Tell Tale Summary Brief flash every 3 secs; Immobilised, alarm armed. Brief flash every 1.5 secs; Immobilised, alarm disarmed, ignition off. Tell tale on; Immobilised, alarm disarmed, ignition on. Tell tale off; Mobilised, alarm disarmed, ready to start. Turning Off the Interior Movement Sensor A microwave sensor mounted behind the cabin rear bulkhead trim panel, will detect substantial physical movement within the cockpit, and trigger the alarm.
Page 26: Transmitter Key Battery Replacement
Back panel Retaining tongue CR2032 battery TRANSMITTER BATTERY REPLACEMENT oh102b Transmitter Key Battery Replacement The transmitter keys will normally operate within a range of 5 metres from the car, but this may be reduced by the presence of other radio signals or large metal structures in the vicinity.
Page 27: Programming Additional Transmitters
After a number of flashes corresponding to the first digit of the PIN, turn on the ignition. Note that the first flash may not be of full duration (but is still to be counted). Note that 10 flashes correspond to a zero digit. Turn off the ignition and after a number of flashes correspond- ing to the second digit of the PIN, turn on the ignition.
Page 28: Disconnecting The Car Battery
Disconnecting the Car Battery Before disconnecting the vehicle battery, ensure that the alarm is disarmed in order to prevent its being triggered. See page 22...
Page 29: Entry & Comfort
8. ENTRY & COMFORT WARNING • In very hot/cold territories, or under conditions of extreme solar heating, be aware of exposed metal surfaces in the cabin. Take suitable precautions to guard against burn injuries from hot or cold metal. • Unlocked doors can be dangerous. Young children who get into unlocked cars may be unable to get out. Always lock your car whenever you leave it.
Page 30 Interior CDL Door sill button switch ohs140 ohs122 Whether locked using the rocker switch or WARNING sill buttons, the doors will be ‘deadlocked’ meaning that the interior door release handles will not open the doors. In order to get out of the car in an emergency when the doors are locked see the section below ‘to unlock from inside’.
Page 31: Auxiliary Power
AUXILIARY POWER POINT - Exige shown Positive post Negative post ohs142 To lock from outside: To lock the car from outside, remove the ignition key, close both doors and check that the engine cover and front body ac- cess panels are secure. Arm the security alarm by pressing once, the raised logo button on the transmitter key.
Page 32: Release Handle
ohs97d Lock Unlock MECHANICAL INTERIOR LOCKING RELEASE HANDLE ohs103 To deadlock the car with a flat vehicle battery, or without the use of the transmitter key; close and lock one door using the sill button, and for the second door, hold the exterior release button pressed in and depress the sill button before closing the door. Access is now available only on restoration of electrical power.
Page 33: Seat Adjustments
SEAT ADJUSTMENTS ohs64b 9. SEATING & SAFETY RESTRAINTS Seats On delivery of the car, first remove the protective plastic seat covers, if this has not already been done, and dispose of safely. To adjust the fore/aft position of the driver’s seat, raise the lift bar beneath the front of the seat, and slide to the position required.
Page 34: Seat Belts
SEAT BELT POSITIONING ohs44 • Ensure that your chest is at least 25cm from the steering wheel. • Do not attempt to adjust the seat position whilst driving as this could adversely affect your control of the car. • Ensure that no persons or objects will be trapped when adjusting the seat. Seat Belts Seat belts provide important safety and comfort for the driver and passengers and have proven to be the single most effective safety device in reducing the risk of death or injury in a crash.
Page 35: Seat Belt Precautions
Inertia reel seatbelts The standard fitment inertia reel seat belts allow forward move- ment of the upper body under normal driving conditions, but the belt reel will lock automatically whenever the car is subjected to braking, acceleration, or cornering forces, or on impact in a collision.
Page 36 the hips. A doctor should regularly be consulted as to the advisability of driving during pregnancy. • The shoulder portion of the belt must never be worn beneath the arm, or behind the back. • Each seat belt assembly is designed for use by one occupant of adult build, and should not be used by children unable to meet the requirements described on page 41.
Page 37: Airbag Safety System
ON IMPACT w53b Airbag Safety System The Lotus Elise/Exige is equipped with a driver’s frontal airbag housed in the steering wheel, and a passenger’s airbag contained in the fascia. The car is also fitted with lap and diagonal seat belts. Airbag restraints are supplemental to the seat belts.
Page 38 AIRBAG DEFLATED AFTER DEPLOYMENT w53b WARNING • You can be killed or seriously injured in a crash if you aren’t wearing your seat belt - even with airbags. Wearing your seat belt during a crash helps reduce your chance of hitting things inside the car or being ejected from it. • Airbags are designed to work with seat belts, but don’t replace them.
Page 39: Airbag Tell Tale
Approved Lotus Dealer. Ignoring the tell tale could result in death or serious injury if the airbags or belt pre-tensioners do not...
Page 40: Airbag Deployment
Airbag Deployment After airbag deployment, the airbags, seat belt tensioners and electronic control unit must be replaced by a Lotus dealer or other suitably qualified organisation. Component parts of the airbag system are located in various sites around the car. Any technician working on the car should be advised that the car is fitted with airbags to allow suitable precautions to be taken.
Page 41: Child Restraints
Child Restraints WARNING Lotus strongly recommends that children are not carried in the Elise/Exige due to the risk of death or serious injury if the child is too close to the dashboard when the airbag inflates. Accident statistics show that children are safer when properly restrained in the back seats of cars, an option unavailable on the Elise or Exige.
Page 42 ling in the car is such that they remain correctly seated and belted, and it is the responsibility of the driver to ensure that this occurs.
Page 43: 10. Mirrors & Door Windows
MIRROR DIMMER Night ohs149 10. MIRRORS & DOOR WINDOWS Interior Rear View Mirror The mirror can be dimmed to reduce headlamp glare from fol- lowing vehicles by turning the lever on the underside of the mirror towards the left. Turn towards the right for daytime use. Door Mirrors Rear view mirrors are fitted on both driver’s and passenger’s doors, and may be adjusted manually by direct manipulation...
Page 44: Door Windows
Illuminated Window up Window down ohs124 Door Windows WARNING • Do not leave children unattended in the car with the ig- nition key in position, to guard against injury caused by careless window operation. • Before closing a window, always check that no person or object will be trapped; incautious window operation could be dangerous, especially to children. Ensure that all passengers are also made aware of this danger. • In hot weather conditions, to reduce the potential for suf- focation and/or heat exhaustion, do not leave children or animals in a parked car with the windows fully closed.
Page 45: Interior Lamp
ohs99 Courtesy INTERIOR LAMP SWITCHING Interior Lamp The interior lamp is sited centrally in the rear bulkhead trim panel, and incorporates a three position rocking lens: • Lens rocked upwards; lamp is switched off. NOTICE Use this position only temporarily as required. Arm- ing the security alarm system with the lamp switched off may exclude the doors from activating the alarm.
Page 46: 11. Instruments & Switches
Column unlocked Key insert/remove Accessories Audio Ignition & auxiliaries Position not used oh33e 11. INSTRUMENTS & SWITCHES Ignition Switch/Steering Lock The switch/lock is located on the right hand side of the steering column. With the key out of the switch, the steering column is locked, and the following electrical circuits will function: Locking and alarm system.
Page 47 III This key position is not used. A starter button is provided in the switch panel outboard of the steering column. WARNING Do not operate the starter button without first referring to the later section ‘Starting Procedure & Running- In’ (page 84). To stop the engine, turn the key back to ‘I’.
Page 48: Instrument Panel
Tachometer Speedometer Security tell tale High RPM tell tales SPORT panel 90 C 16:30 123.4 ohs182 INSTRUMENT PANEL (1ZR powertrain with Bosch ABS displayed) TELL TALE LAMPS A block of tell tale lamps is incorporated into the instrument cluster to indicate the operational status of various systems. Bulb Check In order to check that the warning systems are operative, all the tell tale lamps (except the ‘security’ tell tale; see Vehicle...
Page 49 Brakes Tell Tale This tell tale will glow red with the ignition switched on when- ever the parking brake is applied. Driving the car with the brake not fully released will cause overheat damage to the rear brakes. Each time the parking brake is released, check that the tell tale is extinguished.
Page 50 Low Fuel Level Tell Tale When only a single segment of the fuel gauge bar graph remains, representing approximately 5 litres, this amber tell tale will flash. Refuel at the next opportunity. NOTICE Do not allow the tank to run completely dry, as this could damage the catalytic converter and fuel pump.
Page 51 Lotus dealer. WARNING If the airbag tell tale is lit, the airbags may not inflate correctly in a crash, or may inflate without warning;...
Page 52 If however the warn- ing lamp illuminates constantly, a fault has been detected, and (Lotus DPM) / (TC) will not be enabled and you should see your dealer without delay. Whilst driving the tell tale may flicker amber, which is an indication that the (Lotus DPM) / (TC) has been triggered and electronic intervention is taking place; the tractive limit has been reached...
Page 53 Three red tell tales are incorporated into the tachometer face to warn that maximum engine speed is being approached. Maximum transient engine speed in all gears at normal running temperature, is 8,500 rpm (7000 rpm for Elise 1ZR), at which LOTUS LOTUS...
Page 54 When exploiting maximum acceleration, gearchange upshifts should be made immediately the three flashing lights appear. • NOTICE Use of maximum engine speed and this tell tale facility should be restricted to occasions when maximum acceleration is required. Overuse will compromise powertrain service life.
Page 55: Instruments
Elise 1ZR) are allowed during maximum acceleration through the lower gears. A 6000 rpm limit (6400 rpm Elise 1ZR) is imposed on a cold engine in order to protect against possible damage from unsym- pathetic treatment. The use of wide throttle openings and/or high rpm before normal running temperature has been reached will result in premature wear and should be avoided.
Page 56: Lcd Display Panel
Trip distance Proportion of fuel remaining Odometer Coolant temperature LCD DISPLAY PANEL m253 LCD DISPLAY PANEL (1ZR & 2ZZ Powertrain with Kelsey Hayes ABS) A liquid crystal display (LCD) panel is provided below the instru- ments in order to display fuel level, coolant temperature, total mileage and trip functions.
Page 57: Odometer
idling or in heavy traffic, the temperature may rise to over 100°C, with the cooling fans switching on at half speed at approximately 98°C and at full speed at approximately 103°C. The display will flash at temperatures over 108°C in order to prompt closer monitoring of high temperatures, but as the pressurised cooling system has a boiling point of over 120°C, only if the temperature approaches this level need there be any cause for concern.
Page 58 Further brief button presses will increment the minute figure. When the correct time is displayed, press the button for longer than 1 second to store the setting and start the clock. Coolant temperature Proportion of fuel remaining Clock Odometer Trip Alternative speed LCD DISPLAY PANEL LCD DISPLAY PANEL...
Page 59 the display will display six red segments. As the fuel level falls, the segments will gradually disappear from the right hand side of the display. The remaining segments represent an approxima- tion of the remaining fuel. When only a single segment remains, representing approximately 5 litres the amber fuel tell tale will flash.
Page 60: Fascia Switches
Sidelamps Headlamps Rear Fog ohs109a FASCIA SWITCHES Lighting functions are controlled by a vertical row of three push button switches mounted in the fascia outboard of the steering column. Each switch is pressed once to switch on, and pressed a second time to switch off. A symbol is positioned alongside each switch to indicate its function, and is backlit orange when the lights are switched on.
Page 61: Lights-On' Warning
Lights On’ Warning A ‘lights on’ reminder buzzer will sound if the lights are on when the ignition is switched off and the driver’s door is opened. Daytime Running Lamps (DRL) 1.8 litre cars: When the ignition is turned on, the front and rear sidelamps will automatically be activated as daytime running lamps.
Page 62: Hazard Warning Lamps Switch
HAZARD WARNING SWITCH ohs140 Hazard Warning Lamps Switch The hazard warning switch is located in the trim shroud ahead of the gear lever, and has an icon in the switch button which is backlit when the ignition is switched on. The switch is opera- tive at all times, and when pressed flashes all the turn indicator lamps, and the switch tell tale, in unison.
Page 63: Instrument Illumination
INSTRUMENT ILLUMINATION BUTTON ohs102 Instrument Illumination A small button is provided on the steering column shroud, between the ignition switch and steering wheel, by which the brightness of the instrument illumination may be adjusted. Repeated brief button presses, will cycle through the various LCD panel displays (see page 56), until road speed is selected.
Page 64: Headlamp Dipswitch/Flasher/Turn Indicators
The format of the socket allows a standard cigarette lighter element to be used, or other electrical accessories requiring this type of fitting. Maximum current draw should not exceed 15 amps. WARNING Do not leave small children unattended in the car since careless interference with the power socket could be dangerous.
Page 65: Cruise Control
Headlamp Flasher: The headlamp flasher is operative at all times. If the lever is pulled towards the steering wheel against spring pressure, the headlamp main beams will light. Turn Indicators: The turn indicators operate only with the ignition switched on. Move the lever down to indicate a left hand turn, and up for a right hand turn.
Page 66 Setting the vehicle speed: To engage cruise control, the vehicle must be travelling at 30 mph (50 km/h) or more. Accelerate to the desired cruising speed and then press once the ‘I’ end of the rocker switch with the raised pip. Cruise control will engage and the set speed maintained when the accelerator is released (road gradient and winds permitting).
Page 67: Windscreen Wiper/Washer
Wiper Washer ohs33 Windscreen Wiper/Washer The steering column right hand lever switch controls the wind- screen wiper and washer, and is operative only with the ignition switched on. Never use the wiper on a dry screen. Windscreen Wiper: The wiper is controlled by the up/down posi- tion of the lever switch, which operates as follows: Move fully upwards for quick wipe, to be used only in heavy rain.
Page 68: Horn
HORN BUTTONS ohs150 Horn The windtone horn, which functions at all times, is operated by a button embossed with a bugle symbol in each of the steering wheel horizontal spokes. Be aware that non-essential use of the horns may be restricted by local legislation with which drivers should familiarise themselves.
Page 69: Audio Equipment
AUDIO EQUIPMENT Various audio options may be specified for factory build, or dealer fit, but the wiring harness of all cars incorporates an ISO 16-way audio connector plug to allow easy fitment of a suitable set in the dash aperture provided (concealed by a plastic trim panel).
Page 70: Interior Climate Controls
INTERIOR CLIMATE CONTROLS p98b 12. HEATING, VENTILATION & AIR CONDITIONING The packaging constraints of the Elise/Exige vehicle structure and the conceptual emphasis on minimal weight, have dictated heating and a.c. systems whose performance is sufficient for normal use in temperate climates. In extreme environmental...
Page 71: Heater Temperature
Temperature Fan Speed Distribution Air conditioning Re-circulation (if fitted) (with a.c.) Air Re-circulation (cars with a.c.) The air supply for the interior climate system is normally drawn from both the vehicle interior and from the fresh air intake duct ahead of the engine cooling radiator. When the re-circulation button is pressed, the fresh air intake port is closed down to provide 90% re-circulation air supply to the cabin interior.
Page 72: Air Distribution
FACE LEVEL p100 Air Distribution The right hand rotary control determines the distribution of airflow to the various outlet vents. A few moments should be allowed for the flaps to operate following a new selection: Face Level: Turned fully counterclockwise, all airflow is directed to the four face level vents, each of which may be manipulated to adjust volume and direction.
Page 73: Engine Bay Ventilation
DEMIST p100a Demist: As the control is turned clockwise from the footwell symbol to the windscreen symbol, an increasing proportion of the airflow is directed to the windscreen vents. Select a warm temperature setting and a suitable fan speed. Full Defrost Performance For maximum defrost performance, turn the distribution knob fully clockwise and select maximum temperature and fan speed.For optimum demisting in ambient temperatures above...
Page 74: 13. Driving Controls
The carpets fitted in the footwells of the Elise/Exige are se- cured by two quarter turn fasteners at the rear, and Velcro strips beneath the front edge. Always ensure that the carpets are secured correctly, and never fit any loose mats on top.
Page 75: Footbrake
Footbrake Ventilated disc brakes are fitted to all four wheels of the Elise/ Exige. These are operated by separate front and rear hydraulic cir- cuits, supplied from a tandem master cylinder with vacuum servo assistance. Anti-lock control is provided by a microprocessor based electro-hydraulic unit, integrated into the base braking system.
Page 76: Anti-Lock Brake System
Anti-lock Brake System The Anti-lock Brake System (ABS) is used to optimise brake performance in extreme conditions and reduce the potential for any wheel to lock up. Under most conditions, the maximum braking force is provided by a wheel which is rotating at about 90% of road speed.
Page 77 brakes firmly and steadily, and allowing the ABS to modulate hydraulic pressure. The driver should not attempt to emulate this process by ‘pumping’ the brake pedal, as modulation in this manner will treat all four wheels similarly, rather than individually as afforded by the ABS electronics.
Page 78: Parking Brake
• On loose or uneven surfaces, such as gravel or snow, a car with ABS may need a longer stopping distance. Allow a greater following distance in these conditions. PARKING BRAKE LEVER ohs138 Parking Brake The parking brake, which operates on only the rear wheels, is applied by a hand lever mounted between the seats. A red tell tale lamp in the instrument cluster warns of parking brake application (see ‘Tell Tale Lamps’).
Page 79: Gear Lever
drum brakes on the rear wheels, and is totally independent of the footbrake hydraulic circuit. GEAR CHANGE GATE ohs15a Gear Lever The gear lever is spring biased towards the 3rd/4th gear plane, and must be moved against light spring pressure to the left before selecting first or second gear, or against similar pressure to the right before selecting 5th or 6th speed.
Page 80: Lotus Traction Control & Limited Slip Differential
Cars fitted with the optional Limited Slip Differential (LSD) are also equipped with Lotus Traction Control. The LSD is a device incorporated into the final drive unit which limits the speed dif- ferential between the two rear wheels by mechanically distributing the applied torque in accordance with the available grip at each tyre.
Page 81: Variable Traction & Launch Control
2 seconds. The button tell tale will light up amber to confirm system de-activation. WARNING • When fitted, Lotus Traction Control should always be active when driving on the public highway in normal conditions. • If the system is switched off when driving off-highway, be aware of the consequent change in vehicle behaviour and modify driving style accordingly.
Page 82: Variable Launch Control
LCD in the form ‘#% SLIP’, with a possible range between 0 and 9%. The display will revert to showing the fuel level after a few seconds. • For maximum traction control (0% slip) turn the knob fully counterclockwise to ‘MAX’. • To reduce traction control (to allow up to 9% slip), turn the knob progressively clockwise.
Page 83 • Maintain full throttle throughout the transition from launch to traction control (at around 6 mph) until the first gear change is required. • To disable launch control when variable traction control is still required, reset launch rpm to 8,000. WARNING Under no circumstances should this track feature be employed on the public road. NOTICE • Do not attempt to slip the clutch during a lauch controlled start, as overheating or damage to the clutch mechanism may occur.
Page 84: Lotus Dynamic Performance Management
(Lotus DPM) 1.6 1ZR powertrain A Bosch Anti-lock Braking System (ABS) modulator replaces the Kelsey Hayes ABS and Lotus Traction Control (LTC) (where fitted) on all Elise 1ZR powertrain vehicles built from September 2011 onwards. See pages 76-77 for further information and Cautions NOTICE and Warnings relating to ABS.
Page 85: Hydraulic Brake Assist
‘rocking’ the vehicle free from mud. To switch off the (Lotus DPM) / (TC) system, the vehicle must be stationary with the ignition switched to the on position and the button held pressed for 2 seconds.
Page 87: 14. Starting Procedure & Running-In
Operation Temperature Limit The Lotus Elise/Exige is designed to operate at outside air temperatures above -20°C (-4°F). The engine management, windscreen demisting and vehicle safety systems are not ap- proved for use at lower temperatures.
Page 88: Idle Speed
Engine idle speed is controlled electronically by the engine management computer, and is normally about 850 rpm (760 rpm Elise 1ZR). A raised idle speed is required under certain operating conditions including the engine warm up phase, when the increased speed helps the catalytic converter to reach operating temperature, as well as inhibiting engine stall.
Page 89: Running-In
Running-In Although the Elise/Exige powertrain is built to close tolerances using modern technology, the progressive and sympathetic running-in (or bedding-in) of a new engine and transmission, remains a valuable contributor to achieving the highest levels of efficiency, durability, smooth operation and economic perform- ance.
Page 90: Stopping The Engine
Note that various operating parameters are continuously monitored and recorded in the engine electronic controller. This data may be downloaded by Lotus dealers on demand in order to assist with fault diagnosis and identify any vehicle misuse. Stopping the Engine...
Page 91: Engine Special Features
Engine Special Features The type 2ZZ 1.8 litre engine of the Elise R, SC and Exige includes a Variable Valve Timing and Lift - intelligent (VVTL-i) system, which uses microprocessor control to advance or retard the inlet camshaft timing, together with the lift of both inlet and exhaust valves, in order to provide high power output combined with good low speed response.
Page 92: 15. External Operations
Ethanol E5 & E10 - A mixture of 5% or 10% ethanol (grain alco- hol) and unleaded petrol may be used in the Elise/Exige but the lower octane rating (typically 93 - 94 RON) will result in slightly...
Page 93: Fuel Filling
(MMT), which is an octane en- hancing additive. Such fuels may damage the emission control system and should NOT be used. Diesel - The Lotus Elise/Exige will not operate on diesel fuel. NOTICE Always double check that the correct filling station fuel nozzle has been selected before re-fuelling.
Page 94 UNLOCKING FUEL FILLER CAP ohs101 the key can be withdrawn only from a locked cap. To refit, engage the ears on the cap with the slots in the filler neck, turn the key ¼ clockwise to lock, and withdraw the key.
Page 95: Front Body Access Panel(S)
To remove an access panel: Elise: Use the hexagonal key supplied in the vehicle tool kit to release the single threaded fastener securing the centre rear edge of the panel. Pull the left and right hand ends of the panel upwards from the rubber sockets and withdraw the panel rear- wards to release the front end from the keyhole slots.
Page 96: Engine Cover/Boot Lid/Tailgate
To open the lid/tailgate, pull the release lever located on the cabin rear lower bulkhead, outboard of the driver’s seat. Raise the lid fully by hand, and support, on Elise, by engaging the prop provided on the boot bulkhead, into the slotted plate adjacent to the latch mechanism.
Page 97 To close; Elise: Stow the support prop in its bulkhead clip, and, keeping fingers well clear of entrapment, and ensuring that no obstruction is present, lower the lid. Fully engage the latch mechanism by pressing directly over the centre of the latch, NOT at the extreme rear end of the panel.
Page 98: Removable Roof Concept
REMOVABLE ROOF CONCEPT Elise The Lotus Elise has been designed to exploit the pleasures of open top motoring, the better to enjoy exposure to the natural environment, unencumbered by the restrictions and confinement bestowed by a cockpit roof. In order to provide some weather protection to the occupants...
Page 99: Soft Top Roof Fitting
FITTING ROOF STAYS Arrows point forwards Rear end keyway Elise Soft Top - Fitting From its stowage bag in the rear luggage compartment, withdraw the roof assembly and support stays. Lower both door windows, or open both doors Insert the two, identical, roof support stays, with the arrows pointing forwards, into the slots above the rear window, and in the windscreen header rail.
Page 100: Soft Top Roof Removal
RELEASING ROOF SIDE RAIL ohs149 Elise Soft Top - Removal With the vehicle stationary, open both doors or lower both door windows. On the inside face of the...
Page 101: Hard Top Roof Fitting
Repeat step (2) for the left hand side rail. Note: Releasing the right hand roof side rail first, will minimise the possibility of the canopy tensioning cable adjusters causing damage to the roof seals. Free the front and rear tensioning cables from the gutters before carefully rolling up each side of the roof canopy towards the centre.
Page 102 easier with the assistance of a second person. - Use only the ‘Torx’ tool supplied in the vehicle tool kit to tighten or release the roof fixing screws. - The hardtop roof fixings are tethered to the roof panel to guard against their loss. Hard Top - Fitting Open both doors, and preferably with the aid of an assistant, lower the roof onto the car holding aside the loose tethered...
Page 103 Push the roof fully forwards before tightening the front spigot brackets using only the special tool supplied. Hold each rear REAR CORNER COVER PANEL cup bracket in alignment whilst tightening the single fixing screw for each bracket. Do not overtighten. Fit the cover panels to each rear corner of the roof, noting that the panels are handed for left and right sides.
Page 104: Hard Top Roof Removal
WINDSCREEN HEADER TRIM Elise Hard Top - Removal Open both doors. Using the special tool supplied, release the three Torx screws securing the windscreen header trim panel, and remove the panel.
Page 105 FRONT CORNER SPIGOT BRACKET b330 Remove the two front corner bracket fixing screws and lift the front edge of the roof slightly to release the front brackets from their latch plate slots. REAR CORNER COVER PANEL With the aid of an assistant, lift the roof from the car taking care to restrain the tethered brackets to avoid damaging the paintwork.
Page 106 REAR HOOK BRACKET ohs149 If storing the roof vertically, take care to avoid damaging the panel corners by using a protective floor covering.
Page 107: Servicing & Maintenance
16. SERVICING AND MAINTENANCE. Bodycare Body Features Lotus is amongst the world leaders in the field of automotive composite moulding design and manufacturing techniques. Com- posite materials have major advantages for specialist car bodies, and these brief notes introduce some features of the construction and service properties of automotive composite bodies.
Page 108: Ventilation
Paint Care The acrylic enamel finish of the Lotus Elise/Exige is extremely resistant to all normal forms of atmospheric attack. Following the simple maintenance procedure summarised below will help retain the gloss, colour and protective properties of the paint throughout the life of the car. However, car finishes are not...
Page 109: Paintwork Polishing
Washing NOTICE Lotus recommends hand washing of the painted bodywork. The car is a speciality vehicle not intended to be subjected to an automatic car wash. Automatic car washing machines and jet wash facilities may have a detrimental effect on the paint film and the soft top.
Page 110: Soft Top Roof
Your dealer will be able to advise on current Lotus approved soft top care products. Windscreen Cleaning Use a proprietary glass cleaning product on the windscreen and other windows to ensure uninhibited vision.
Page 111: Seat Belts Cleaning
NOTICE The leather used in the Lotus Elise/Exige is of pre- mium quality, specifically tanned and dyed for automotive use. As a natural material, leather ages in various ways and may, over time, exhibit signs of cracking, scuffing, shrinking, etc.
Page 112: Door Locks
Door Locks In order to ensure that the mechanical door locks maintain their functionality, should this ever be required, it is recommended to apply an occasional treatment of special aerosol lock grease available from your dealer under part number A117U6019S. Be aware that any use of silicone based general maintenance sprays can wash out the grease required for mechanism longevity.
Page 113: Owner Performed Maintenance
However, use of the car in a competitive manner, including timed runs or laps, is not endorsed by Lotus, and the greater degree of wear and tear and the effects of increased stress on parts and components will not be covered by the New Vehicle Warranty.
Page 114: Engine Panel
Keep tools, hands and clothing well away. Engine Panel - Elise (1.6 ltr.) On 1.6 litre models, a lightweight cosmetic panel is fitted onto the top of the engine. To remove the panel, simply pull upwards to release the four rubber sockets.
Page 115 Topping Up: If topping up is necessary, unscrew the oil filler cap from the left hand end (right hand on Elise) of the cam cover. Add a suitable quantity of the recommended engine oil (see ‘Recommended Lubricants’, page 167) taking care not to spill...
Page 116: Engine Oil Change
lent to approximately 1.5 litre (1.0 litre for 1.6 ltr. engine). Allow several minutes for the oil to drain through to the sump before re-checking the oil level. Refit the filler cap, turning clockwise until secure. NOTICE • Do NOT overfill, or lubrication will be degraded and consump- tion increased as the oil becomes churned and aerated. The catalytic converter may also be damaged by oil content in the exhaust gas.
Page 117: Oil Filter
(see below). Ensure that only a Lotus specified filter is fitted, as parts with identical outward appearance can contain different internal features. Before fitting a new filter, clean the mating face on the engine, and smear the new seal on the filter with clean oil.
Page 118 OIL FILTER (1ZR) ohs175 Oil Filter - Elise 1.6 ltr. The cartridge type filter is mounted at the right hand rear of the engine, and is accessible from beneath after removal of the engine bay undertray. The filter should be renewed along with the engine oil, at intervals specified in the Maintenance Schedule.
Page 119: Used Engine Oil
The transmission should be inspected externally at each scheduled service for evidence of damage or leaks, and the oil level checked. The oil should be drained and renewed at intervals specified in the Maintenance Schedule. It is recommended that these procedures be entrusted to your Lotus dealer.
Page 120: Cooling System
Air bleed plug Coolant header tank cap ohs130 Cooling System The engine cooling system uses a header tank to ensure that the system remains completely filled, and also to accommodate expansion of the coolant with increasing engine temperature. The tank is mounted at the left hand side of the engine bay, and is fitted with a 108 kPa (15 psi) pressure cap to raise the boiling point of the coolant to over 120°C (250°F).
Page 121: Anti-Freeze/Corrosion Inhibitor
ant in the translucent header tank lies between the ‘FULL’ and ‘LOW’ marks moulded on the front of the tank. If topping up is required, ensure that the coolant is fully cold before turning the cap a quarter turn counterclockwise and al- lowing any remaining pressure to escape.
Page 122: Coolant Drain/Refill Procedure
The Elise/Exige is factory filled with a 50% concentration of Havoline XLC Extended Life Coolant, which contains Organic Acid Tech- nology (OAT) based corrosion inhibitors to provide good cooling performance and long coolant change intervals, combined with freedom from environmentally damaging phosphates, silicates and nitrites.
Page 123: Washer Reservoir
This operation should be entrusted to your Lotus dealer. WASHER RESERVOIR Wiper arm Retaining tab WIPER BLADE FITMENT ohs130 ohs36a Washer Reservoir The windscreen washer reservoir is situated at the left hand rear of the engine bay, and should be kept topped up with clean water and a suitable proprietary solvent.
Page 124: Brake Fluid Reservoir
‘MAX’ mark towards the ‘MIN’, but if the level drops rapidly over a short period, have your Lotus dealer investigate without delay. If the level is found to be below the ‘MIN’ mark, it is likely there has been some fluid loss, and that air will have entered the hydraulic system.
Page 125: Brake Pads
WARNING • For optimum safety and brake performance, the brake fluid should be renewed every two years by your Lotus Dealer. • Brake fluid is hazardous to health and may be fatal if swallowed.
Page 126: Brake Pipes And Hoses
NOTICE With a new car, or new brake system components, maximum braking efficiency will be achieved if, for the first few hundred miles, needless heavy braking is avoided, and the brake pads and discs are allowed to ‘bed in’ fully before being used to their full potential (see also ‘Footbrake’).
Page 127: Auxiliary Drive Belt
Lotus dealer. Sparking Plugs The Elise and Exige use a direct ignition system with an indi- vidual high tension coil mounted atop each of the four spark plugs and protected by a plastic cover, screw fixed to the engine.
Page 128: Tyres And Wheels
Lotus engineers have worked with tyre manufacturers to produce tyre specifications for the Elise/Exige which optimise performance for all round use. To ensure that any replacement tyres are to the correct Lotus specification, always refer to your Lotus dealer, who will have the latest recommendations. WARNING • In order to achieve optimum handling characteristics, the...
Page 129: Tyre Care
Careful inspections must be carried out before and after each session. Note: Lotus does not endorse such use of the Elise/Exige - refer to the Warranty Booklet section 2 ‘Intended Purpose’. The tyres should regularly be inspected for signs of cuts, abra- sions or other damage, and for any uneven tread wear patterns.
Page 130: Tyre Characteristics
Tyre Characteristics The Yokohama Advan Neova AD07 or A048 tyres fitted to the Elise/Exige are suitable for all normal weather conditions but are optimised for dry road sports driving. The construction of both tyre types has been specially tailored for the model and are identified by the letters ‘LTS’...
Page 131: Tyre Chains
Replacement Tyres When replacing tyres, refer to the ‘Technical Data’ section in this handbook, or consult your dealer to check the current Lotus specification and recommendations. Do not use tyres which have not been approved by Lotus.
Page 132: Uniform Tyre Quality Grading
Lotus Cars. If any difficulty is experienced with replacement tyres, refer to the tyre manufacturer.
Page 133 Exceeding these limits may cause unstable handling or car or tyre damage which could cause a crash in which you or others could be seriously injured or killed. • The Elise/Exige should never be used to tow a trailer or another vehicle.
Page 134: Tyre Emergency Inflator Aerosol
Tyre Emergency Inflator Aerosol (if fitted) In order fully to exploit the benefits of light weight, and to maximise stowage space, the Elise/Exige has no provision for spare wheel carriage or lifting jack. A temporary puncture seal- ing facility is provided in the form of a tyre emergency inflator aerosol mounted in spring clips at the exteme right hand front corner of the rear luggage compartment.
Page 135 (45 km/h). • Do not use the aerosol for large holes or splits, or when the tyre sidewall has been damaged, or if the tyre has been displaced from the rim. • For safety reasons, the aerosol should be carried only in the designated secure stowage position. Never carry loose in the passenger compartment. Directions for use of the aerosol: Before using, carefully read all the instructions on the canister, or on any literature accompany- ing the product.
Page 136: Wheels
Wheel Bolts The wheel bolts used on the Elise/Exige are of a special design to suit the small diameter fixing tunnels in the wheel centres. The bolts have a 10 spline socket head, for which a special extension tool is supplied with the car.
Page 137: Wheel Alignment & Tyre Balance
If the wheel bolts come loose after having been correctly fitted, the wheel and bolts should be re- placed. If the wheel leaks air, have it replaced. See your Lotus dealer if any of these conditions should arise, and ensure that only Lotus approved wheels and wheel bolts are used.
Page 138 Careful inspection of all wheels must be carried out before and after each session. Note: Lotus does not endorse such use of the Elise/Exige - refer to the Warranty Booklet section 2 ‘Intended Purpose’. NOTICE • Using incorrect wheel/tyre equipment can also cause prob-...
Page 139: 18. Electrical
18. ELECTRICAL BATTERY WARNING POISON/DANGER - CAUSES SEVERE BURNS - KEEP OUT OF REACH OF CHILDREN - RISK OF SHORT CIRCUIT AND FIRE • Batteries contain sulphuric acid - avoid contact with skin, eyes, mouth or clothing. If in contact with skin or eyes; flush with copious amounts of water. Remove contami- nated clothing. Seek immediate medical attention. If in- gested; seek immediate medical attention. Do not induce vomiting or give fluids to drink.
Page 140 Battery clamp ohs145 If the battery is to be disconnected, the following precautions should be taken: i) Ensure that all electrical loads (e.g. lights) are switched off. If the car is fitted with security coded audio equipment, check that the code is available for entering after battery reconnec- tion.
Page 141: Reconnecting The Battery
Lotus Dealers. Starting difficulties may be encountered after an unattended period of 3 weeks. A battery conditioner is able to continuously...
Page 142 substitute battery whilst the original battery is trickle charged. If, in an emergency, the car has to be ‘jump’ started, the subsequent conditions of car use may not allow for sufficient alternator charg- ing of the battery to achieve a fully charged state. The battery should be trickle charged by external means until 12.8 volts is recorded, which process may take 24 hours or longer.
Page 143: Jump Starting
JUMP STARTING Note: Orientation of batteries may differ. Check terminal markings. Lotus Slave vehicle ohs14c Jump’ Starting If the battery becomes discharged to the extent that the engine cannot be started, the recommended action is to remove the bat- tery for bench charging, and/or fit a substitute battery until this process is complete.
Page 144 connection should therefore be made to a point well away from the battery, and from any fuel vapour area or moving parts. An engine hanger bracket is often ideal. iv) Start the disabled vehicle in the usual way, and run at a fast idle.
Page 145: Electrical Accessories
Owners should note that the only approved extras and modi- fications are those which are specified by Lotus and carried out by Lotus or by an authorised dealer. Lotus will accept no liability whatsoever for defects which arise from extras or modifications which are not approved by Lotus.
Page 146: Inertia Switch
The switch is reset by pressing the rubber diaphragm button on the top of the unit. Main Fusebox - Elise The main fusebox is located in the front services compartment, on the passenger side, and is protected by a plastic cover. For access, remove the front body access panel, and unclip the fusebox lid.
Page 147 ELISE FUSEBOX (RHD Shown) Fuse 1 Fuse 11 As viewed from in front m255 Fuse 12 Fuse 22 Slot Rate Circuit Slot Rate Circuit 1 20A Aux. pwr. socket 14 20A Rad. fans; 2 5A Reverse lamps 1&2 slow, 1 fast 3 20A Driver’s window...
Page 148: Main Fusebox - Exige
For fuse functionality, see Elise listing on previous page. Footwell Sited Fuses Eight fuses are secured to the main wiring harness just ahead of the scuttle beam and accessible from the passenger footwell.
Page 149: Engine Compartment Fuses
ENGINE BAY FUSES ohs136b Engine Compartment Fuses Fuses associated with the engine management system are contained in two 4-position fuse holders located at the front of the engine bay on the cabin bulkhead, adjacent to the engine ECM. To access the fuses, unclip rear edge of the cover. Fuse Rating Circuit Fuel pump 1.6 ltr.;...
Page 150: Headlamp Alignment
Headlamp Alignment The headlamps of your Lotus Elise/Exige were correctly adjusted during the manufacture of the car, and should not sub- sequently require adjustment unless the headlamp assembly or front body is disturbed. Simply replacing the bulb or burner unit will not affect alignment. Incorrectly adjusted headlamps can cause poor lighting performance or dazzle oncoming traffic.
Page 151 4. Elise: To adjust the beam laterally, turn the outboard hexago- nal adjuster screw. Optimum setting is 0%. To adjust the beam vertically, turn the inboard adjuster screw.
Page 152: Beam Masking
Elise: Consult your Lotus dealer for advice about beam mask- ing, but be aware that the hard coating applied to the headlamp covers may be damaged by some label adhesives.
Page 153 EXIGE MASKING LEVER 4lampdiag1/2 On LHD cars, the lever in both lamps should be turned coun- terclockwise to mask. The lever turns only a few degrees, requiring little force. Applying too much force or movement will damage the system. Feel for a slight click. On RHD cars, the lever in both lamps should be turned clock- wise to mask.
Page 154: Bulb Replacement
If necessary, the envelope should be cleaned using white spirit and a paper tissue. Headlamp Units - Elise The headlamp assemblies feature Halogen main and dip beam lamps, LED amber string direction indicators, and LED white string daytime running/parking lamps.
Page 155: Headlamp Units - Exige
The front turn indicator lamps and sidelamps are provided by light emitting diodes (LEDs) and are incorporated into the head- lamp assemblies. These lamps are designed for long life and are serviceable only by replacement of the complete headlamp unit, which job should be entrusted to your Lotus dealer.
Page 156: Front Turn Lamp Bulbs - Exige
RELEASING FRONT TURN LAMP - EXIGE ohs117 Front Turn Indicator Lamp Bulbs - Exige For access to the front turn indicator bulb, the lamp unit must be released from the body. Using a suitable stiff rod or screw- driver blade inserted through the access hole in the outer top corner of the air intake aperture, press back the lamp retaining clip at the front end of the lamp, and withdraw the lamp suffi- ciently for the elastic strap to be unhooked from the lamp clip.
Page 157: Side Repeater Lamps Bulbs - Elise
Side Repeater Lamps - Elise The side repeater lamps are mounted in the front clamshell behind each wheelarch, and use durable light emitting diodes (LEDs). The lamps are serviceable only by complete replace- ment, and are secured by a self adhesive gasket.
Page 158: Rear Lamp Cluster Bulbs
REAR LAMP CLUSTERS ohs110b Rear Lamp Cluster Bulbs Each pair of rear lamps is configured as follows: Outboard Lamp: 1 Outboard annulus; Tail and brake lamp 2 Central unit; Direction indicator 3 Inboard annulus; Tail and brake lamp Inboard Lamp: 4 Outboard annulus; Not used 5 Central unit; Reverse lamp 6 Inboard annulus; Rear fog lamp The annuli of all four lamps use a string of light emitting diodes which are extremely durable and are serviced only by lamp cluster replacement.
Page 159: Centre High Mounted Stop Lamp (Chmsl)
Centre High Mounted Stop Lamp (CHMSL) Elise: The CHMSL is mounted to the underside of the rear win- dow shroud, and uses a string of light emitting diodes (LEDs) for optimum visibility. The lamp is a sealed unit with no serviceable parts and may be replaced complete, after releasing the two retaining screws and unplugging the harness connector.
Page 160: Recovery Eye
TOWING FITMENT ohs95 19. RECOVERY AND LIFTING Recovery Eye A recovery eye is provided with the vehicle tool kit, and stowed in the rear luggage compartment. When required, fit the eye to its anchorage point in the top left hand corner of the radiator air intake aperture, having first removed the protective bung (if fitted), and screw fully into the tapped boss.
Page 161: Car Tie-Down
When moving a car by transporter or trailer, the car should be secured only by chocking and strapping around the road wheels. Attaching restraints around suspension linkages or NOTICE chassis or body components may cause damage. Towing a Trailer The Elise/Exige is not suitable for towing a trailer.
Page 162: Lifting The Elise/Exige
Lifting The Elise/Exige WARNING • Using a lifting jack can be dangerous. If the car falls off the jack, you or others could be seriously injured or killed. NEVER get under a car when it is supported only by a jack. • Before raising the car with a jack: - Turn off the engine; - Firmly apply the parking brake; - Engage first or reverse gear; - Securely chock all wheels not to be lifted.
Page 163: Fuel Tank Chassis Panel
Note that in order fully to exploit the benefits of light weight, and to maximise stowage space, the Elise/Exige has no provision for spare wheel carriage or lifting jack. A temporary puncture recovery facility is provided in the form of a tyre inflator aerosol (see page 134).
Page 164: Accessories And Modifications
Lotus Elise/Exige, and are supported by Lotus warranty. Non-Lotus accessories may be designed for universal appli- cation, and although they may fit the Elise/Exige, they may not meet Lotus specifications, and could adversely affect the car’s safety or handling and stability.
Page 165: Important Safety Information About Modifications
• In addition, any modifications that decrease ground clear- ance outside of Lotus approval, increase the chance of undercarriage parts striking a kerb, speed bump, or other raised object, which could cause your airbags to deploy as well as damaging the chassis and body underside.
Page 166: Storing The Elise/Exige
Storing The Elise/Exige If you intend to store the car for a prolonged period, consult your Lotus dealer who will be pleased to advise you. We recom- mend that the car is stored inside a secure garage. The following guidelines are provided for your information: • Ensure the engine oil and filter, coolant and brake fluid have...
Page 167: 21. Recommended Lubricants
NOTICE Lotus recommends against the use of any oil ad- ditives, the use of which may invalidate the terms of the New Vehicle Warranty. Viscosity:...
Page 168: Transmission
• Track use, with repeated high rpm, wide throttle openings and high oil temperatures. For appropriate maintenance, discuss with your Lotus dealer. Note that use of the car off road or in a competitive manner, including timed runs or laps, will invalidate warranty and require appropriate levels of expert car preparation and servicing.
Page 169: 22. Technical Data
105 Nm (77 lbf.ft) Dimensions Overall length - Elise 3824 mm - Exige 3797 mm Overall width - excl. mirrors - Elise 1719 mm - Exige 1727 mm - incl. mirrors 1850 mm (approx.) Overall height - Elise 1117 mm...
Page 170 - total 1141 kg inc. - front 429 kg occupants - rear 712 kg & luggage - Elise R & Exige - total 1166 kg > inc. - front 443 kg > occupants - rear 723 kg > & luggage...
Page 171 - optimum Zero - tolerance range 0.5 mm toe out, to 0.7mm toe-in overall Geometry specification - Sport Elise, Exige: Mid-laden ride height (reference height for geometry check) - front 130 mm below front end of chassis siderail - rear...
Page 172 1.2 mm toe-in each side - tolerance range 1.2 to 1.8mm toe-in each side max.side/side 0.3 mm Geometry specification - Sport Elise, Exige: Mid-laden ride height (reference height for geometry check) - front 130 mm below front end of chassis siderail...
Page 173 WY5W amber Rear turn indicators W16W capless Stop/Tail lamps 20 x LED Rear fog lamps 10 x LED High mounted stop lamp - Elise 16 x LED - Exige W5W capless Reversing lamp W16W capless Licence plate lamps Interior lamp...
Page 174 Max. continuous engine speed 6,800 rpm (7000 transient) Fuel requirement Unleaded 95 RON min. Fuel system Multi-point fully sequential fuel injection with Lotus T6 controller. Peak power (1999/99/EC) 100 kW (136 PS) @ 6,800 rpm Peak torque (1999/99/EC) 160 Nm @ 4,400 rpm...
Page 175 Transmission (Elise R & SC, Exige) Type 6 speed manual transaxle. Bevel gear differential. LSD option. Gear Ratio Final Drive mph(km/h)/1000 rpm First 3.17 : 1 5.1 (8.2) Second 2.05 : 1 7.7 (12.4) Third 1.48 : 1 10.7 (17.2) Fourth 1.17 : 1...
Page 176: Alphabetical Index
23. INDEX Access Panel, front body ............95 Accessories & Modifications, warnings ......165 Air Cleaner Element ............126 Air Conditioning ..............70 Airbag Safety System............37 Alarm, car security ..............21 Anti-freeze/Corrosion Inhibitor ..........120 Anti-Lock Brake System (ABS) ..........76 Audio Equipment ..............
Page 177 Immobilisation, automatic ............. 23 Inertia Switch, safety ............. 32, 146 Instrument Illumination & Switch ........... 63 Interior Lighting ..............45 Jacking Points (lifting the Elise/Exige) ....... 163 ‘Jump’ Starting ..............145 Keys ..................21 Lighting Switches ..............60 ‘Lights On’ Warning ............... 61 Lubrication - Dipstick, engine oil level check ........114...
Page 178 Temperature Limit, operational ..........87 Tie Down, car securing ............161 Towing Eye, recovery ............161 Track & Competition Use ............13 Traction Control, Lotus (LTC) ..........80 Trip Recorder................. 57 Turn Indicators Switch ............65 Tyres ..................128 Tyre Chains ................131 Tyre Emergency Inflator Aerosol .........

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