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Whipple WK-2317-STG1-30 Installation Manual

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I nstallation M anual: W hipple SC 24 F150 5.0L_R 5
Last Updated: September 27
th
, 2024
W HI P PLE
SUP ER CHAR GER
I N STALLATI ON M AN UAL
2024
FORD 5.0L F150
P ART N UM BERS: W K -2317-STG1-30, W K -2317-STG1R-30, W K -2317-STG2-30, W K -2317-STG1-30D, W K -
2317-STG1R-30D, W K -2317-STG2-30D, W K -2316-S1-32, W K -2317-STG1R-32, W K -2317-STG2-32, W K -
2317-STG1-30D, W K -2317-STG1R-30D, W K -2317-STG2-30D, W K -2317-STG1-32D, W K -2317-STG1R-32D,
W K -2317-STG2-32D, W K -2317-TUS-S130, W K -2317-TUS-S230, W K -2317-TUS-S132, W K -2317-TUS-S232,
W K -2317-SAL-S130, W K -2317-SAL-S230, W K -2317-S132, W K -2317-S232
W HI PPLE SUPERCHARGER S
3292 N ORTH W EBER AVE
FRESN O, CA 93722
TEL 559.442.1261
FAX 559.442.4153
W W W .W HI PPLESUPERCHARGERS.COM
P REM I UM FUEL ONLY (91 OCTANE OR BETTER ALW AYS) RON+M ON/ 2
CALI FOR NI A AI R R ESCOUR CE BOAR D EXECUTI VE OR DER #D-231-110
COM P ETI TI ON BASED P RODUCT M AY B E USED SOLELY ON VEHI CLES USED I N SANCTI ONED COM P ETI TI ON
W HI CH M AY N EVER B E USED UP ON A P UBLI C R OAD OR HI GHW AY
P age 1 of 52
w w w .w hipplesuperchargers.com

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Summary of Contents for Whipple WK-2317-STG1-30

  • Page 1 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 W HI P PLE SUP ER CHAR GER I N STALLATI ON M AN UAL 2024 FORD 5.0L F150 P ART N UM BERS: W K -2317-STG1-30, W K -2317-STG1R-30, W K -2317-STG2-30, W K -2317-STG1-30D, W K - 2317-STG1R-30D, W K -2317-STG2-30D, W K -2316-S1-32, W K -2317-STG1R-32, W K -2317-STG2-32, W K - 2317-STG1-30D, W K -2317-STG1R-30D, W K -2317-STG2-30D, W K -2317-STG1-32D, W K -2317-STG1R-32D, W K -2317-STG2-32D, W K -2317-TUS-S130, W K -2317-TUS-S230, W K -2317-TUS-S132, W K -2317-TUS-S232,...

  • Page 2: Recommended Tools And Supplies

    • Whipple ahead of SC installation so your PCM calibration can be built prior to the SC installation to minimize any down time. NOTE: Whipple does not support long tube headers or cat removal. While the vehicle may run correctly, it will no longer be emissions legal and therefore not supported.

  • Page 3: Pre-Installation Checklist

    DO NOT remove the protective seal on the supercharger prior to installation. Foreign material entering the supercharger will automatically void all warranties. 6. Identify Supercharger Kit Components: Before beginning installation, identify all the components of your Whipple Supercharger Kit and ensure all items are present and undamaged.

  • Page 4: Glossary Of Terms

    The information contained in this publication was accurate and in effect at the time the publication was approved for printing and is subject to change without notice or liability. Whipple Superchargers reserves the right to revise the information presented herein or to discontinue the production of parts described at any time.

  • Page 5: Engine Failure

    Last Updated: September 27 , 2024 STOP AN D R EAD BEFOR E PR OCEEDI N G The Whipple Supercharger system is designed to run on premium fuel ONLY. Failure to run anything ENGINE FAILURE VOID YOUR other than 91 or higher (RON+MON)/2 will result in...

  • Page 6: Super Char Ger I N Stallati On I N Str Ucti On S

    SUPER CHAR GER I N STALLATI ON I N STR UCTI ON S It is strongly recommended that you read through this guide before you begin installing the Whipple Supercharger. Follow the supplied flash tool instruction manual for the Whipple Superchargers calibration process.
  • Page 7 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Lift the front of the vehicle using the Ford recommended lifting points and place on safety stands. Remove the factory plastic radiator shroud by pulling the center of the (15x) push pins and then out. Use a flat head screwdriver to pry the center head up.
  • Page 8 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Remove the (4x) bolts and (2x) push pin retainers. (Long Grille) Remove the (2x) push pin retainers. (Standard Grille) Remove the (2x) active grille shutter mounting bolts. P age 8 of 52 w w w .w hipplesuperchargers.com...
  • Page 9 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 (Long Grille) Remove the (2x) active grille shutter mounting bolts. (Standard Grille) Pull up and disengage the locating pins along the top of the grill. Pull forward on center of the grill to remove.
  • Page 10 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Position aside the coolant vent hose from inlet duct. Disconnect the crank case ventilation hose from duct. Loosen the factory hose clamps (2x) securing the inlet duct to throttle body and airbox. Carefully cut the electric tape securing the ETC wires to the throttle body.
  • Page 11 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Remove the RH side valve cover PCV line from intake manifold and valve cover. This tube will be reused. Disconnect the EECVP (EVAP) solenoid electrical connector. Disconnect the EVAP solenoid quick connect fitting hose from the EECVP solenoid and from the intake manifold.
  • Page 12 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Remove fuel rail foam insulation, these will not be reused. Disconnect the (2x) injector harness 6-way pigtails and push connectors out of the way. Remove the fuel PSI sensor electrical connector from the driver side fuel rail by releasing the locking tab and squeezing connector, then pulling away.
  • Page 13 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Use compressed air and remove any direct or foreign material from cylinder head, block and surrounding area of the fuel rail and injectors. Remove the intake manifold from the engine. To do so, remove the (5x) wire harness push pin supports from the back of the intake manifold and disconnect the 4-way MAP sensor connector.
  • Page 14 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 (Stage 1) Remove the (8x) safety clips from injectors. Remove the injectors from fuel rail. Remove the top and bottom orings from stock injectors. Use Berryman B-12 Carburetor cleaner to clean orings or soak orings for a couple hours in a cleaner such as 409 or similar.
  • Page 15 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 (Single Alternator) Disconnect the driver side heater tube quick connect fitting by squeezing and lifting away. Remove the heater tube overflow hose using a pinch clamp tool. Using an 8mm socket on the 1 factory bolt, remove the heater tube.
  • Page 16 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Install the supplied U shape heater hose. Secure both ends with supplied (2x) #12 worm clamps. (Single Alternator) Transfer stock oring from stock water neck to new water neck (clean oring as needed). Apply pipe sealant to threads of 1/8”...
  • Page 17 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 (Dual Alternator) Release the (3x) factory clamps from thermostat housing coolant lines. Pull hoses away. (Dual Alternator) Release the (2x) coolant lines from the factory LH heater tube. (Dual Alternator) Remove the (5x) bolts from thermostat housing using a 10mm socket.
  • Page 18 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 (Dual Alternator) Visually inspect factory orings from thermostat housing. Transfer to new thermostat housing. (Dual Alternator) Remove the (2x) fasteners from the coolant inlet connector, remove inlet connector, thermostat oring and thermostat.
  • Page 19 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 (Dual Alternator) Apply pipe sealant to threads of supplied 1/8” NPT to 5/16” barbed fitting, install to open 1/8” port on housing. (Dual Alternator) Install the new thermostat housing assembly to engine using (3x) of the factory fasteners, leave hand tight for now.
  • Page 20 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 (Dual Alternator) Remove the factory radiator hose from the radiator and water neck. Replace hose with supplied hose, using stock hose clamps. NOTE: Some vehicles are equipped with a Tee fitting for transmission cooler. Remove the plastic clamp from the LH side of the stock tee.
  • Page 21 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Loosen the (3x) bolts securing the water pump pulley using a 10mm socket (while belt is on). Remove the belt from the engine by using a 15mm socket on a ½” breaker bar and rotating the spring-loaded tensioner in a clockwise direction.
  • Page 22 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Using a 24mm socket, remove the fuel PSI sensor from the factory fuel rail. Install the factory fuel PSI sensor to the rail using a 24mm socket. Torque to 53 lbs-in, then an additional 25-degree rotation. NOTE: Never use pipe sealant on the threads.
  • Page 23 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Install the supplied (2x) #2-906 orings to the (2x) inlet/outlet fittings. Install these (2x) fittings into rear side of fuel rails. Apply light amount of grease to oring for ease of installation. Using a ¾” wrench (or ¾” deep socket) on both the front and rear fittings, tighten both.
  • Page 24 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Stage 1 Apply generous amount of grease to the injector orings for ease of installation. Install the fuel injectors ( uses stock injectors, Stage 1R and 2 uses supplied injectors ), rails and lock bracket to the intake manifold, Blue Loctite #243.
  • Page 25 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Using the supplied 5/16” OD silicone tube, install the (1x) 80 1/2” cord. Start as shown with green arrow, go in a clockwise motion, to the front, then around the perimeter. End at yellow arrow position. Bunch it up so it has no gap at the end as any gap will be an air leak of un-intercooled air.
  • Page 26 FACTORY HARNESS SIDE into sensor shown Install the supplied (8x) manifold orings into the Whipple intake manifold. Make sure the supercharger is on a flat surface. Remove the oil fill plug using an 8mm allen socket. Fill the compressor to the MIDDLE of the fill plug (4.0 FL/OZ). Rock compressor back and forth. Then spin •...
  • Page 27 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Install the supercharger housing (without lid) to the engine. Use the supplied (4x) 6mm x 45mm HHFCS on the outer bolt holes as shown in image. Use the (6x) 6mm 75mm HHFCS bolts with the supplied (6x) #2-009 orings on the Blue Loctite #243 on the threads of each bolt.
  • Page 28 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Install supplied 3/8” fuel cross over line around back of the supercharger by pressing until they click and lock in place. *NOTE: The 90deg end goes to LH side. Connect the TMAP extension to stock TMAP 4-way connector.
  • Page 29 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 support for proper safety from belt. Push until it locks in place, then lock the safety lock. Route to LH side of vehicle for later connection to throttle body.
  • Page 30 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 supercharger housing by carefully placing the bypass down. Secure the SC lid using the (17x) 6mm x 30mm HHFCS m ark ed green and (3x) 6mm x 90mm HHFCS ( ) using the following pattern.
  • Page 31 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 clicks and locks into place. Connect 2-way electrical connector to EECPV, press locking tab back in place. Install the supplied 3/8” ID x 13” with 55deg quick connect fitting hose to the EECPV barb fitting and upper quick connect fitting on SC inlet.
  • Page 32 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 result in possible leak. Install the supplied (1x) smooth idler pulley #36101 using the (1x) .390” step spacer along with the “Tee-nut” in the idler plate.
  • Page 33 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Install the supercharger pulley using the supplied (5x) 6mm x 15mm SHCS using a 5mm allen socket. Leave hand tight until belt installation. Install the supplied supercharger belt by following the routing diagram.
  • Page 34 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Using a body panel pin tool or flat head screwdriver, remove the factory radiator closeouts from both sides of the radiator. Passenger side will not be reused, driver side will be reused. Remove the stock horn bracket with horns from the vehicle using a 13mm socket.
  • Page 35 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Install the LTR brackets to the vehicle in the factory bolt holes. Use bracket #3102655 on RH side, secure top bolt with supplied (1x) 6mm x 20mm hex head flanged bolts and 6mm J-clip. Install supplied (1x) 6mm x 20mm HHFCS bolt to lower bolt hole, torque both to 89 lbs-in using a 10mm socket.
  • Page 36 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Reinstall new horn bracket and horns to factory location, using factory nut. Torque to 106 lbs-in. Zip-tie wire to factory harness for clean installation. Using a saw or shears, cut the plastic shroud as shown, below the RH side heat exchanger fitting.
  • Page 37 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 Mount pump to pump bracket using the supplied t-bolt clamp around the rubber section. Secure t-bolt clamp to bracket using the (2x) 6mm x 10mm HHFCS bolts. NOTE: Outlet fitting should be facing straight up. Mount the IC pump bracket to previously installed bracket using the (2x) 6mm x 14mm HHFCS bolts.
  • Page 38 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 100. Install the supplied ¾” ID x 34” molded/formed hose (#3103500) with the 90deg end on the LTR bottom LH side fitting. Secure both ends with supplied pinch clamps. This must clear the plastic shroud and AC stud or it will wear a hole in hose.
  • Page 39 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 101. Install the ¾” ID x 32” hose (#3103499) and the 3/8” ID 39” (#3103098) rubber hoses to the IC filler neck. Secure with supplied #12 worm clamp at reservoir #16 pinch clamp at pump.
  • Page 40 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 104. Install supplied ¾” ID x 22” hose #3103093 90deg end to heat exchanger top fitting. Route other end to RH (INLET) intercooler fitting. Secure with supplied #12 worm clamps. *NOTE: Make sure the hose does not and cannot kink during routing.
  • Page 41 , 2024 106. (Stage 2 Whipple 132mm Crusher throttle body) Install throttle body to supercharger inlet, use the supplied gasket between TB adapter and SC inlet. Secure with the supplied (3x) 6mm x 25mm SHCS and (1x) 6mm x 50mm...
  • Page 42 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 110. Cut the plastic push pin coming up from the LH inner fender so it only has .125” protruding. 111. Remove the plastic retainer from the wiring loom. 112.
  • Page 43 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 113. Install the supplied lower airbox into factory (2) hole locations. Using the supplied (2x) 1.1” L x .30” W plastic push pins, secure front of snorkel to factory location. 114.
  • Page 44 , 2024 116. (Whipple 132mm Crusher throttle body) Install the supplied 5” ID x 2 1/2” silicone hose over air inlet tube and airbox lid. Install the 4 ¾” x 3” silicone hose over throttle body. Install the air inlet tube between the filter and throttle body.
  • Page 45 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 119. Locate the stock hole in the battery box as shown below. Use the supplied plastic push pin to secure the intercooler relay and fuse holder to the battery box. Route power and ground around box to fuse box area. 120.
  • Page 46 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 122. Pull the stock fuse from position #F49 (ABS). Install the stock fuse in the empty slot on the fuse tap. Install the supplied fuse tap (with 2 fuses) into position #F49 (ABS).
  • Page 47 127. Using a Lisle 24680 Spill-Free Funnel, or equivalent, secure the appropriate filler neck adapter to the filler neck. 128. Attach the funnel and fill with a 50/50 mixture of coolant and distilled water until the funnel is half full. Whipple recommends Ford Motorcraft or Zerex G-05 to match the stock color.
  • Page 48 I nstallation M anual: W hipple SC 24 F150 5.0L_R 5 Last Updated: September 27 , 2024 129. Turn the ignition to the ON position, after a brief delay, the electric pump motor will cycle. Air bubbles will begin to rise to the filler tee as the coolant level drops, continue to fill while pump is running.
  • Page 49 139. Before driving, make sure that you have 91 or higher-octane fuel in the system. ½ tank of 87 and ½ tank of 91, all 91 or better fuel in the system. Whipple does not recommend octane booster for low octane fuel. The system adapts to higher octane fuel when it’s available.
  • Page 50 After the initial test drive, go through the belt tensioner process again. 145. If you have questions about your vehicles performance, please check with your installation facility or call Whipple Superchargers at 559.442.1261, Monday through Friday from 8am to 5:00pm, pacific time or email questions to tech@whipplesuperchargers.com.

  • Page 51: Maintenance And Service

    Use the supplied flash tool to read the DTC and consult with Whipple or your Whipple dealer. Check the supercharger oil level at every engine oil change. Add Whipple SC oil to the supercharger if required. Do not overfill the supercharger rear gear case.
  • Page 52 Cat-back exhaust systems help reduce heat and minimize exhaust back pressure. They do not affect the calibration and are always a good idea for added safety and performance. Long tube headers and/or high flow are not supported by Whipple nor emissions legal.

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