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Whipple M-6066-F150SCA Installation Manual

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Installation Manual: Whipple SC 21_F150_R15
Last Updated: April 9
th
, 2022
WHIPPLE-FORD PERFORMANCE
SUPERCHARGER
INSTALLATION MANUAL
2021 AND UP
FORD 5.0L F150
PART NUMBERS: M-6066-F150SCA, M-6066-F150SCB
WHIPPLE SUPERCHARGERS
3292 NORTH WEBER AVE
FRESNO, CA 93722
TEL 559.442.1261
FAX 559.442.4153
WWW.WHIPPLESUPERCHARGERS.COM
PREMIUM FUEL ONLY (91 OCTANE OR BETTER ALWAYS) RON+MON/2
CALIFORNIA AIR RESCOURCE BOARD EXECUTIVE ORDER #D231-71
COMPETITION BASED PRODUCT MAY BE USED SOLELY ON VEHICLES USED IN SANCTIONED COMPETITION
WHICH MAY NEVER BE USED UPON A PUBLIC ROAD OR HIGHWAY
Page 1 of 49
www.whipplesuperchargers.com

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Summary of Contents for Whipple M-6066-F150SCA

  • Page 1 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 WHIPPLE-FORD PERFORMANCE SUPERCHARGER INSTALLATION MANUAL 2021 AND UP FORD 5.0L F150 PART NUMBERS: M-6066-F150SCA, M-6066-F150SCB WHIPPLE SUPERCHARGERS 3292 NORTH WEBER AVE FRESNO, CA 93722 TEL 559.442.1261 FAX 559.442.4153 WWW.WHIPPLESUPERCHARGERS.COM...

  • Page 2: Recommended Tools And Supplies

    Supply your VIN number (along with gear ratio, transmission type, throttle body type and any changes to vehicle) to Whipple ahead of SC installation so your PCM calibration can be built prior to the SC installation to minimize any down time.

  • Page 3: Pre-Installation Checklist

    DO NOT remove the protective seal on the supercharger prior to installation. Foreign material entering the supercharger will automatically void all warranties. 6. Identify Supercharger Kit Components: Before beginning installation, identify all the components of your Whipple Supercharger Kit and ensure all items are present and undamaged.
  • Page 4 The information contained in this publication was accurate and in effect at the time the publication was approved for printing and is subject to change without notice or liability. Whipple Superchargers reserves the right to revise the information presented herein or to discontinue the production of parts described at any time.

  • Page 5: Supercharger Installation Instructions

    , 2022 SUPERCHARGER INSTALLATION INSTRUCTIONS It is strongly recommended that you read through this guide before you begin installing the Whipple Supercharger. Follow the supplied flash tool instruction manual for the Whipple Superchargers calibration process. Using an air hose, blow off any loose dirt or debris from engine compartment. If really dirty, then steam clean the engine compartment before proceeding to the next step.
  • Page 6 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Lift the front of the vehicle using the Ford recommended lifting points and place on to safety stands. Remove the factory plastic radiator shroud by pulling the center of the (9) push pins and then out. Use a flat head screw driver to pry the center head up.
  • Page 7 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Remove the (4) bolts using a 10mm socket and the (2) push pins from the upper side of the grill shell. Remove the (2) lower bolts from the bottom side of the grill shell.
  • Page 8 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Disconnect the (2) quick connect fittings from air inlet tube. Using a 9/32” nut driver, loosen the factory hose clamp securing the air inlet tube to the throttle body and airbox. Carefully cut the electric tape securing the ETC wires to the throttle body.
  • Page 9 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Disconnect the EECVP (EVAP) solenoid electrical connector by squeezing locking tab and pulling away. Disconnect the EVAP solenoid quick connect fitting hose from the EECVP solenoid and from the intake manifold by releasing locking tab and pulling away.
  • Page 10 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Disconnect the (2) injector harness 6-way pigtails and push connectors out of the way. Remove the fuel PSI sensor electrical connector from the driver side fuel rail by releasing the locking tab and squeezing connector, then pulling away.
  • Page 11 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Remove the (4) bolts securing fuel rail to intake manifold. Lift rail up and away from manifold. Disconnect all 8 fuel injectors from factory injector harness. (Stage 1) Remove the (8) safety clips from injectors. Remove the injectors from fuel rail. Remove the top and bottom orings from stock injectors.
  • Page 12 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Clean the intake manifold to cylinder head surface using carb cleaner or acetone. Install tape over the exposed ports until manifold installation. (Single Alternator) Remove stock water neck to coolant reservoir vent line from water neck. Remove stock pinch clamp and water neck hose from stock water neck.
  • Page 13 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 (Single Alternator) Transfer stock oring from stock water neck to new water neck (clean oring as needed). Apply pipe sealant to threads of 1/8” NPT to 5/16” 45 Deg fitting. Install fitting to water neck, rotate so it ends facing directly towards driver side.
  • Page 14 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 (Dual Alternator) Release the (2) coolant lines from the factory LH heater tube. (Dual Alternator) Remove the (5) bolts from thermostat housing using a 10mm socket. (Dual Alternator) Visually inspect factory orings from thermostat housing. Transfer to new thermostat housing.
  • Page 15 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 (Dual Alternator) Remove the (2) fasteners from the coolant inlet connector, remove inlet connector, thermostat oring and thermostat. Inspect oring, replace if necessary. (Dual Alternator) Install the factory thermostat and thermostat oring to new housing. Install coolant inlet using the factory (2) bolts.
  • Page 16 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 (Dual Alternator) Install the new thermostat housing assembly to engine using (3) of the factory fasteners, leave hand tight for now. (Dual Alternator) Install the supplied #2-113 oring to new coolant tube. Install tube to thermostat housing. Secure coolant tube using the (2) 6mm x 50mm HHFCS bolts supplied.
  • Page 17 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 (Dual Alternator) Reconnect factory quick connect fittings to new coolant tubes. Using masking tape or similar, wrap around 4-way TMAP sensor connector, you will connect the extension to this after SC installation and it will be easier to find.
  • Page 18 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Loosen the (3) bolts securing the water pump pulley using a 10mm socket (while belt is on). Remove the belt from the engine by using a 15mm socket on a ½” breaker bar and rotating the spring-loaded tensioner in a clockwise direction.
  • Page 19 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Using a 24mm socket, remove the fuel PSI sensor from the factory fuel rail. Install the factory fuel PSI sensor to the rail using a 24mm socket. Torque to 53 lbs-in, then an additional 25-degree rotation. NOTE: Never use pipe sealant on the threads.
  • Page 20 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the supplied (2) #2-906 orings to the (2) inlet/outlet fittings. Install these (2) fittings into rear side of fuel rails. Apply light amount of grease to oring for ease of installation. Using a ¾” wrench (or ¾” deep socket) on both the front and rear fittings, tighten both.
  • Page 21 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the supplied ¼” ID bypass actuator to the bypass nipple and ¼” 90deg nipple on SC inlet. CAUTION: Do not open/close bypass actuator by hand. This may damage actuator internally. It only moves properly with equal vacuum/boost at the actuator reference port.
  • Page 22 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the supplied pre-formed 65.3” x .103” oring to the top sealing surface of the SC housing. Apply generous amount of grease to help ease the oring into place. TIP: To install oring into dove-tail groove, press vertically, vs sliding finger along.
  • Page 23 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the supplied (8) manifold orings into the Whipple intake manifold. Make sure the supercharger is on a flat surface. Remove the oil fill plug using an 8mm allen socket. •...
  • Page 24 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Using a 6mm allen socket, secure the (1) 8mm x 70mm SHCS to the front support. Torque to 22 lbs-ft. Torque the (10) 6mm (10) HHFCS manifold bolts in the following pattern using a 10mm socket. First pass: 88 lbs- in.
  • Page 25 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Connect the TMAP extension to stock TMAP 4-way connector. Signal RTN Signal RTN Yellow Purple VREF VREF Green Brown Male plugs into MAP Connector to plug FACTORY HARNESS SIDE into sensor shown Plug the (2) fuel injector pigtails to the stock harness.
  • Page 26 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the (1) #2-230 internal bypass oring to the lid bypass passage. Use generous amount of grease to secure oring in place and help with lid installation. Apply generous amount of grease to the (1) #2-230 Viton bypass oring. Install the supercharger lid to the supercharger housing by carefully placing the bypass down.
  • Page 27 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Connect the factory fuel inlet line to the driver side fuel fitting, press until it clicks and locks in place. Connect factory fuel psi sensor connector to sensor, press safety lock until it clicks into place.
  • Page 28 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the stock PCV hose to the RH side valve cover. Connect other end to the supercharger inlet 15.82mm quick connect fitting. *Note: This requires you to rotate the fittings for proper fitment. Push until it clicks and locks into place.
  • Page 29 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the supplied (1) grooved idler pulley #36326 to the idler plate using the (1) idler step washer and (1) ½”-13 x 2” SHCS. Install the supplied circulating pump bracket under ½” bolt head, secure other end to front engine timing cover using stock bolt.
  • Page 30 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the supplied supercharger belt by following the routing diagram. Using an 15mm socket on a ½” breaker bar, open the factory tensioner to its max open position. Push the adjustable/sliding smooth idler pulley down as far as it can.
  • Page 31 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Remove the stock horn bracket with horns from the vehicle using a 13mm socket. Install the LTR brackets to the vehicle in the factory bolt holes. Use bracket #3102655 on RH side, secure top bolt with supplied (1) 6mm x 20mm hex head flanged bolts and 6mm J-clip.
  • Page 32 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Remove the horns from the factory bracket and relocate them to the new supplied bracket as shown. Reinstall new horn bracket and horns to factory location, using factory nut. Torque to 106 lbs-in. Zip-tie wire to factory harness for clean installation.
  • Page 33 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install the supplied pump mount bracket frame opening on LH side. Slide J-nut through opening on frame. Secure bracket to J-nut using supplied (1) 6mm x 30mm HHFCS. Install pump clamp to bracket using the supplied (2) 6mm x 10mm HHFCS bolts.
  • Page 34 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Using a 10mm socket, remove the stock coolant reservoir LH side bolt. Install the IC filler tee bracket under the coolant reservoir mounting tab. Reinstall factory bolt. Secure filler tee to the bracket using the (2) 6mm x 14mm HHFCS (10mm allen socket).
  • Page 35 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Install supplied ¾” ID x 22” hose #3103093 90deg end to heat exchanger top fitting. Route other end to RH (INLET) intercooler fitting. Secure with supplied constant tension clamps. *NOTE: Make sure the hose does not and cannot kink during routing.
  • Page 36 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 Connect the electronic throttle extension to the electric motor. Press until it clicks and locks into place. Press the safety lock until it clicks and locks into place. NOTE: Secure harness with zip-tie.
  • Page 37 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 104. Install the (1) supplied 13/16” to ½” rubber grommet into the supercharger inlet tube. Install the supplied ½” to 15.82mm quick connect fitting. 105. Install the supplied 5” ID x 2 1/2” silicone hose over air inlet tube and airbox lid. Install the supplied reducer silicone hose over air inlet tube and stock throttle body.
  • Page 38 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 108. Locate the stock hole in the battery box as shown below. Use the supplied plastic push pin to secure the intercooler relay and fuse holder to the battery box. Route power and ground around box to fuse box area.
  • Page 39 114. Refill the Engine coolant. Verify that your coolant drain is closed, and use a filter/strainer to pour the recycled coolant/water mixture that you drained from the radiator. If necessary, top off with a Ford approved engine coolant. Whipple also recommends running 2 bottles of Redline Water Wetter which can be found at most automotive parts stores.
  • Page 40 116. Using a Lisle 24680 Spill-Free Funnel, or equivalent, secure the appropriate filler neck adapter to the filler neck. 117. Attach the funnel and fill with a 50/50 mixture of coolant and distilled water until the funnel is half full. Whipple recommends Ford Motorcraft or Zerex G-05 to match the stock color.
  • Page 41 128. Before driving, make sure that you have 91 or higher-octane fuel in the system. Not ½ tank of 87 and ½ tank of 91, all 91 or better fuel in the system. Whipple does not recommend octane booster for low octane fuel. The system adapts to higher octane fuel when it’s available.
  • Page 42 If you chose the 132mm billet throttle body, idle may take a few minutes to learn. Using the Tomahawk tool and the data logging options, use the Whipple List and check the MCT reading while operating.

  • Page 43: Maintenance And Service

    Use the supplied flash tool to read the DTC and consult with Whipple or your Whipple dealer. Check the supercharger oil level at every engine oil change. Add Whipple SC oil to the supercharger if required. Do not overfill the supercharger rear gear case.
  • Page 44 Cat-back exhaust systems help reduce heat and minimize exhaust back pressure. They do not affect the calibration and are always a good idea for added safety and performance. Long tube headers and/or high flow are not supported by Whipple nor emissions legal.
  • Page 45 INTERNET ACCESS REQUIRED SD MEMORY CARD READER REQUIRED The Whipple calibration procedure is based off factory calibration files. If you have an aftermarket calibration, put the calibration back to STOCK. The TOMAHAWK will not upload and backup your file. NOTE: ANY CONNECTION TO THE CAN NETWORK OR OBDII PORT FOR AUXILLARY GAUGES, STEPS OR OTHER AFTERMARKET ACCESSORIES MUST BE UNPLUGGED/DISCONNECTED FOR PROPER PROGRAMMING.
  • Page 46 Request). Note: Typical response time is up to 24 hours from request time during normal business hours. 6. Whipple Superchargers will email your calibration file which will have a unique file name ending with .BIN and firmware file named APP.LDR (HAS TO BE EXACTLY AS SHOWN). Save these files for future access. Drag/drop or save these files to the supplied SD card using a laptop/PC.
  • Page 47 Installation Manual: Whipple SC 21_F150_R15 Last Updated: April 9 , 2022 7. Turn the key to the run/accessory position. Connect the Tomahawk tool to the factory OBD2 port. The new firmware (APP.LDR) will install automatically when the tool is powered on. NOTE: If it’s stuck on the REQUEST CAL screen, you have an error with the APP.LDR file.
  • Page 48 1. Connect the OBDII connector to vehicles OBDII connector. Turn the ignition to the ON position with engine not running. Allow the Tomahawk tool to power up. The Tomahawk will start with a Whipple splash screen, hit the enter button to continue. Toggle to DIAGNOSTICS and click the enter button.
  • Page 49 Diagnostic Codes Show Module Info Profile Relearn Tire/Axle Change Octane Adjust Other Modules WhippleData 3. Whipple has provided pre-made PID list for logging. Unless instructed otherwise, always use list for logging. Standard Data WhippleData a. Standard Data: Generic SAE Pids. DeepDiveFuel b.

This manual is also suitable for:

M-6066-f150scb