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Summary of Contents for twin busch TWX-11
- Page 1 Manual tyre changer TWX-11 TWX-11_Tyre_changer_Manual_uk_00_20241113.pdf Version: -00, 13.11.2024...
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Page 2: Table Of Contents
Manual tyre changer TWX-11 Table of contents 1. General information ..........................1 2. Identification of the instructions for use ....................1 3. Technical data ............................1 4. Modification of the product ........................2 5. Safety-related information ........................2 5.1 Safety instructions ............................2 6. - Page 3 Manual tyre changer TWX-11 Important information: ASSEMBLY You can find the assembly video for this machine https://youtu.be/GkhYzqK1OIg on YouTube: or scan the QR code. PRODUCT PRESENTATION You can find the product presentation video for this lift on YouTube: https://youtu.be/wpxmK3ngbnQ or scan the QR code.
- Page 4 Manual tyre changer TWX-11 TIPS & TRICKS In the "Tips & Tricks" section, we show you simple solutions, in videos to make your TWIN BUSCH® products even more efficient to work. Our technical specialist will explain the exact steps to you. https://www.twinbusch.co.uk/Tips-Tricks:_:74.html...
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Page 5: General Information
Manual tyre changer TWX-11 1. General information The TWX-11 automatic tyre changer with swing arm design has been developed for demounting / mounting tyres. Special features of the product: • Top built quality with CE- certificat • Manufactured to ISO 9001 •... -
Page 6: Modification Of The Product
Improper use also invalidates the CE certification and the validity of the certificate. If you require any changes, please contact your dealer or the expert staff at Twin Busch GmbH beforehand. 5. Safety-related information Read the operating instructions carefully before operating the tyre changer. Keep the instructions for future reference. - Page 7 Manual tyre changer TWX-11 5.2 Warnings All warnings are clearly visible to ensure that the user uses the appliance in a safe and appropriate manner. The warning signs must be kept clean and replaced if they are damaged or missing. Please read the signs carefully and memorise their meaning for future use.
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Page 8: Compliance With The Product
6. Compliance with the product The TWX-11 tyre changer is CE-certified and complies with the Machinery Directive 2006/42/EC and fulfils the standards EN ISO 12100:2010 and EN 17347:2001. See also the EU Declaration of Conformity at the end of the operating instructions. -
Page 9: Structure And Installation
Manual tyre changer TWX-11 8. Structure and installation 8.1 Preparation before installation Tools and equipment required: ⋅ Hammer and rubber mallet ⋅ Set of open-end spanners ⋅ Set of Allen keys ⋅ Screwdriver ⋅ Side cutter 8.2 Soil conditions The tyre changer should be set up on a level surface. - Page 10 Manual tyre changer TWX-11 6) Lift the mounting arm into position and screw the washers and nuts back on to secure the mounting arm. Tighten them firmly. Illustration: Positioning the mounting arm 7) Fit the rubber stop to the bead breaker. To do this, loosen the nut on the bead breaker and place the rubber stop on the rod.
- Page 11 Manual tyre changer TWX-11 Illustration: Inserting the cylinder 10) Connect the compressed air hoses of the cylinder. Illustration: Compressed air hoses 11) Remove the nut from the open end of the T-piece on the auxiliary arm and place it on the open end of the hose on the mounting arm.
- Page 12 Manual tyre changer TWX-11 Illustration: Compressed air hose on the machine 13) Fit the hold-down roller to the auxiliary arm. Note that the fixing screw must later run in the groove on the piston. The hold-down roller should be able to move freely after installation.
- Page 13 Manual tyre changer TWX-11 e) Establish the connection to the compressed air. 16) Lock the mounting arm in the upper position so that the spring can be inserted. Remove the transport lock from the mounting arm. You will no longer need this screw.
- Page 14 Manual tyre changer TWX-11 c) Guide the mounting head onto the rim. The large slider should lie smoothly against the side of the rim during operation. Note: If this is not the case, loosen the screws to align the head precisely. When the glider is in position, first fix the position with the side screw to prevent accidental adjustment.
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Page 15: Commissioning
Manual tyre changer TWX-11 9. Commissioning 9.1 Safety precautions a) If the safety devices are defective or show abnormalities, the machine must not be put into operation under any circumstances! b) Check that all connections are tight and functional. c) Make sure that the tyre is completely deflated and remove all wheel weights from the rim. -
Page 16: Description Of The Control Unit
Manual tyre changer TWX-11 9.3 Description of the control unit Symbol Description Function Mounting disc Used to turn the turntable Direction of rotation clockwise / anti-clockwise. Pedal Clamping jaws Is used to open or close the four Pedal jaws on the turntable. - Page 17 Manual tyre changer TWX-11 9.3.1 Bead breaking of the tyre 1) Read and understand the operating instructions before starting work. 2) To completely deflate the tyre, unscrew the valve core. 3) Close the four jaws on the turntable to avoid injury.
- Page 18 Manual tyre changer TWX-11 2) Adjust the lateral distance with the left-hand screw and lock the mounting head height with the locking lever on the right-hand side, the mounting head rises automatically approx. 2 - 3 mm. 3) Insert the tyre lever between the tyre bead and the front section of the tyre.
- Page 19 Manual tyre changer TWX-11 7) Move the tyre so that the bead is under the front section of the mounting head and against the edge of the rear section of the mounting head. Illustration: Assembly 8) Press the tyre bead over the rim flange, press the direction of rotation pedal (clockwise rotation) until the tyre bead is completely over the rim flange.
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Page 20: Troubleshooting
10. Troubleshooting Please note: Do not hesitate to contact the expert staff at Twin Busch GmbH if you are unable to rectify a fault yourself. We will be happy to help you solve the problem. In this case, please document the fault and send us pictures and a precise description of the fault so that we can identify and rectify the cause as quickly as possible. -
Page 21: Maintenance
Manual tyre changer TWX-11 11. Maintenance Regular, simple and cost-effective maintenance work ensures normal and safe operation of the tyre changer. The following requirements apply to regular maintenance. How often you service your machine depends on the ambient conditions, the degree of soiling and, of course, the stress and load. - Page 22 Manual tyre changer TWX-11 Clean the valves of the tensioning claws and the tyre bead breaker in accordance with the following steps: - Remove the side cover of the housing. - Unscrew the silencer valves of the bead breaker and the clamping claws.
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Page 23: Appendix
Manual tyre changer TWX-11 12. Appendix 12.1 Dimensions of the tyre changer Page | 19 Misprints, errors and changes excepted. -
Page 24: Circuit Diagram
Manual tyre changer TWX-11 12.2 Circuit diagram 12.3 Pneumatics Page | 20 Misprints, errors and changes excepted. -
Page 25: Detailed Drawing And Parts Description
Manual tyre changer TWX-11 12.4 Detailed drawing and parts description Number Name 201-1 CX-201-010000-0 Machine body 221-2 CZ-221-080000-0 Pedal front cover 201-3 CX-201-020000-0 Left cover B-010-060101-0 Hex socket head bolt M6×10 B-040-061412-1 Flat washer Ø6*14*1.2 B-014-080251-0 Outer hex bolt M8x25 B-010-080201-0 Hex socket head bolt M8×20... - Page 26 Manual tyre changer TWX-11 Page | 22 Misprints, errors and changes excepted.
- Page 27 Manual tyre changer TWX-11 Number Name 2011-101 CX-2011-250000-0 Square column 200-102 CX-200-190000-0 Swing arm pin B-014-140351-0 Outer hex bolt M14x35 B-050-140000-0 Spring washer Ø14 CX-200-140000-0 Big washer 200-106 C-200-350000-0 Column adjust handle S-010-050004-0 Quick stright union M5- Ø 4 S-000-030355-0 O-seal 30X3.55...
- Page 28 Manual tyre changer TWX-11 Page | 24 Misprints, errors and changes excepted.
- Page 29 Manual tyre changer TWX-11 Number Name 221-201 CX-221-130000-0 Turntable assembly 615 CX-221-120300-0 Jaw sliding plate(optional) 200-203 CX-200-120000-0 Jaw cap assembly 200-204 C-200-570000-0 Jaw 200 CX-200-140000-0 Big washer B-050-160000-0 Spring washer Ø16 B-014-160401-0 Outer hex bolt M16×40 C-200-440000-0 Turntable cap 221-209...
- Page 30 Manual tyre changer TWX-11 Number Name 200-13 C-200-360000-0 Bead breaker arm spring 200-301 B-010-140301-0 Hex socket head boltM14×30 B-001-060001-0 Self-locking nut M6 S-018-010408-0 Union (90°) 1/4-Ø8 B-004-160001-1 Groove M16*1.5 B-040-162820-1 Flat washer Ø16*28*2 S-000-016265-0 O-seal Ø 16*2.65 S-000-020265-0 O-seal Ø 20*2.65...
- Page 31 Manual tyre changer TWX-11 200-370 C-200-070600-0 Bead breaker shovel protection cover(optional) B-050-140000-0 Spring washer Ø14 B-055-160001-0 Snap ring Ø16 B-040-162820-1 Flat washer 200-321 S-000-175500-0 O-seal Ø173.4x5.3 200-322 CX-200-030000-0 Bead breaker arm 200 200-323 CX-200-040000-0 Bead breaker pin 200-324 CX-200-050600-0 Bead breaker cylinder rotating pin B-040-122520-1 Flat washer Ø12*24*2...
- Page 32 Manual tyre changer TWX-11 200-480 Page | 28 Misprints, errors and changes excepted.
- Page 33 Manual tyre changer TWX-11 Number Name 200-401 C-200-060400-0 Reverse switch pedal 221-402 C-221-060300-0 5-way valve pedal(right) B-055-120001-0 Snap ring Ø12 B-040-122520-1 Flat washer Ø12*24*2 B-024-040301-0 Cross head screw M4X30 B-040-040000-1 Flat washer Ø 4 B-001-040001-0 Self-locking nut M4 B-001-080001-0 Self-locking nut M8 B-040-081715-1 Flat washer Ø8*17*1.5...
- Page 34 Manual tyre changer TWX-11 Number Name B-040-040000-1 Flat washer Ø 4 B-024-040161-0 Cross-round head screw M4*16 200-431 C-200-530000-0 Reverse switch handle B-001-060001-0 Self-locking nut M6 B-040-030000-1 Flat washer Ø3 B-017-030161-0 Cross head screw M3X18 200-435 CX-200-060600-0 Pedal connection rod CX-200-060700-0...
- Page 35 Manual tyre changer TWX-11 Number Name 200-501 C-300-320302-0 Gear box lower cover S-040-030204-0 Bearing 30204 S-005-020080-1 Gear box seal φ20*35*8 200-504 C-200-320500-0 Gear belt pulley B-014-080251-0 Outer hex bolt M8×25 B-065-006020-0 Key washer 6×20 200-507 C-200-320400-0 Worm rod S-040-006010-0 Bearing 6010...
- Page 36 Manual tyre changer TWX-11 Number Name 200-504 C-200-320500-0 Gear belt pulley 601-MC S-050-220110-5 Motor 220V/50HZ 601-MY S-050-230075-0 Motor 220v 200-602 CX-200-330000-0 Motor Belt pulley B-007-080121-0 Hex socket head boltM8×12 S-042-000686-0 Tyre changer belt A-28 B-014-080651-0 Outer hex bolt M8X65 B-040-083030-1 Flat washer Ø8X30X3...
- Page 37 Manual tyre changer TWX-11 F9823 F9801 F9805 F9803 F9802 F9804 F9806 F9807 F9809 F9810 F9813 F9816 F9815 F9814 F9818 F9827 F9829 F9830 F9833 F9832 F9831 Page | 33 Misprints, errors and changes excepted.
- Page 38 Manual tyre changer TWX-11 Number Name F9801 CX-098-020000-0 Pressing arm(right) F9802 B-024-050101-1 Cross head screw M5X10 F9803 S-030-010414-0 Pneumatic valve F9804 CX-005-200000-0 Raise-fall switch base plate F9805 B-017-040161-0 Cross flat head screw M4*16 F9806 B-017-040301-0 Cross flat head screw M4*30...
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