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twin busch TW X-11 Installation, Operation, And Parts Manual
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twin busch TW X-11 Installation, Operation, And Parts Manual

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Summary of Contents for twin busch TW X-11

  • Page 2 TWIN BUSCH GMBH INDEX 1. Introduction/Application 2. Safety precautions 3. Warnings 4. Technical Data 5. Transport 6. Unpacking 7. Workplace 8. Assembly instructions 9. Controls 10. Function test 11. Tyre fitting Instructions 11-13 11.1 Loosening the tyre bead 11.2 Locking the rim 11.3 Demounting the tyre...

  • Page 3: Safety Precautions

    TWIN BUSCH GMBH 1. Introduction/application This automatic tyre machine is especially designed for the removal and fitting of standard tyres up to small transporters (12” outer & 24” inner). Attention: This machine is only designed for the removal and fitting of tyres, under no circumstances should you use this machine for any other purpose.

  • Page 4: Safety Warning

    Always wear protective clothing and safety glasses during operation. Take note of all warnings! The TW X-11 is equipped with a mechanical protection against over inflating. Tyres and rims should always have the same sizes and have no signs of damage.
  • Page 5 TWIN BUSCH GMBH 5. Transport To transport the TW X-11 a fork lift should be used and please take note of the lifting points (see diagram below) Abb. 1 6. Packing Remove carefully the packing and make sure all needed parts for assembly (see pack list) are available. Should any parts be missing or damaged don’t hesitate to contact the manufacture or dealer.
  • Page 6 TWIN BUSCH GMBH A Mounting arm lock Tyre lever holder B Swing arm K Rubber protection C Mounting head L Bead press D Main post M Tyre press E Wheel clamp N Cylinder F Turntable G Turntable pedal H Wheel clamp pedal Bead breaker pedal Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 7 TWIN BUSCH GMBH 8. Assembly Unpack the machine and check all delivered parts. Mount the main column. Remove the safety clamp and fit the cover, spring, and cap. Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 8 TWIN BUSCH GMBH Mount the help arm and cylinder, tighten the allen screws. Fit the air hoses as in the picture. Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.

  • Page 9: Electrical Connection

    TWIN BUSCH GMBH Fit the bead press and protection rubber. Fit the Joystick button. Electrical connection Attention: Check the ID plate for the correct voltage. All electrical connections must be carried out by a qualified electrician. The machine must be fitted with a 400V 16 A CEE or 230V CEE 7/4 plug.The manufacture will take no responsibility through disregard to the...

  • Page 10: Foot Pedals

    TWIN BUSCH GMBH 9. Controls Foot pedals: Turntable-Pedal Clamp-Pedal Bead breaker-Pedal 10. Function test Please check that all connections are correct and working: Press the turntable pedal and check that it turns in both directions. Hold the bead breaker lever, move the shoe over the tyre approx. 10 mm from the rim and press the pedal .
  • Page 11 TWIN BUSCH GMBH 11. Tyre fitting instructions Attention: Remove all weights from the rim before you start working with the machine. 11.1 Breaking the bead Fig. 7 Please take care when using the bead breaker, the arm presses with a force of 2500 kg and moves with a great jolt.
  • Page 12 TWIN BUSCH GMBH 11.3. Removal of the tyre Mounting head Valve Tyre lever Direction To avoid accidents always keep hands and other body parts away from moving parts when operating. - Place the mounting head on the rim using the swing arm and adjust the distance, press the button on the swing arm to fix the position.
  • Page 13 TWIN BUSCH GMBH 11.4. Mounting the tyre Check tyre and rim, Attention: Be sure that tyre and rim are of the same size to avoid accidents. Check for damage on the rim and tyre, if damaged it should be replaced.
  • Page 14 TWIN BUSCH GMBH 12. Inflating the tyre Warning Important: Inflating tyres can be very dangerous, always follow safety instruction to avoid serious injury. Tyres can explode due to the following: The rim and tyre are of different sizes. The tyre or rim is damaged.
  • Page 15 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.

  • Page 16: Maintenance

    Before any maintenance work is done disconnect the power and air supply. In order to prolong the life of your TW X-11 it is important to carry out regular maintenance and to follow the directions in this manual. Keeping your TW X-11 in good working order will save expensive repairs and prevent injury.
  • Page 17 TWIN BUSCH GMBH Fig. 15 Fig. 16 Fig. 17 The lever on the hexagonal column can be adjusted as follows: Lift the plastic cover. Adjust the bolt to the desired position. Tighten the nut. (Abb. 18) Abbildung 18 Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.

  • Page 18: Troubleshooting

    TWIN BUSCH GMBH 15. Troubleshooting Problem Reason Solution The turntable turns in only one Switch malfunction Check connections direction Replace Turntable does not turn Motor is defect, drive belt is loose Replace defect parts or damaged Adjust belt The claws are not locking...
  • Page 19 TWIN BUSCH GMBH Circuit diagram Pneumatic Plan Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 20 TWIN BUSCH GMBH Art.-Nr.S/N. Na me i n Engl i s ch Bezei chnung TWX-01-201-1 Machine body Gehäuse TWX-01-221-2 Pedal front cover Pedalabdeckung TWX-01-201-3 Left cover Seitenwand TWX-01-4 Hex socket headboltM6 x 10 Innensechskant-schraubeM6 x 10 TWX-01-5 Flat washerØ6 * 14 * 1,2 UnterlegscheibeØ6 * 14 * 1,2...
  • Page 21 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 22 TWIN BUSCH GMBH TWX-01-200-101 Squarecolumn Montagearm,Säule TWX-01-200-102 Swing arm pin Bolzen v.Montagearm TWX-01-103 Outer hex boltM14 x 30 Außensechskant-schraubeM14 x 30 TWX-01-104 Spring washerØ14 UnterlegscheibeØ14 TWX-01-105 Big washer große Scheibe TWX-01-200-106 Column adjusthandle Einstellschraube,Montagearm TWX-01-119 Hex socket headboltM10 x 50...
  • Page 23 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 24 TWIN BUSCH GMBH TWX-01-221-201 Turntableassembly615 Spannteller,komplett TWX-01-202 Jaw sliding plate(optional) Gleitplatte(optional) TWX-01-200-203 Jaw capassembly Spannklauen-Schlitten TWX-01-200-204 Jaw200 Spannklaue TWX-01-205 Big washer große Scheibe TWX-01-206 Spring washerØ16 FederscheibeØ16 TWX-01-207 Outer hex boltM16 x 40 Außensechskant-schraubeM16 x 40 TWX-01-208 Turntablecap DrehscheibeKappe TWX-01-221-209...
  • Page 25 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 26 TWIN BUSCH GMBH TWX-01-200-301 Hex socket headboltM14 x 30 Innensechskant-schraubeM14 x 30 TWX-01-302 Self-locking nutM6 selbstsicherndeMutterM6 TWX-01-303 Union (90°)1/4 - Ø8 Verschraubung(90°)1/4 - Ø8 TWX-01-304 NutM16 * 1,5 MutterM16 * 1,5 TWX-01-305 Flat washerØ16 * 28 * 2 UnterlegscheibeØ16 * 28 * 2 TWX-01-306 O-sealØ16 * 2,65...
  • Page 27 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 28 TWIN BUSCH GMBH TWX-01-200-401 Reverse switchpedal UmkehrschalterPedal TWX-01-221-402 5-way valvepedal (right) 5-Wege-Ventil-Pedal (rechts) TWX-01-405 Snap ringØ12 SicherungsringØ12 TWX-01-406 Flat washerØ12 * 24 * 2 UnterlegscheibeØ12 * 24 *2 TWX-01-407 Cross headscrewM4 x 30 Kreuzschlitz-schraubeM4 x 30 TWX-01-408 Flat washerØ4 UnterlegscheibeØ4...
  • Page 29 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 30 TWIN BUSCH GMBH TWX-01-200-501 Gear box lowercover Getriebe,untere Abdeckung TWX-01-502 Bearing30204 Kugellager30204 TWX-01-503 Gear box seal φ20 * 35 * 8 Getriebe Dichtung φ20*35*8 TWX-01-200-504 Gear belt pulley Zahnriemen-scheibe TWX-01-505 Outer hex boltM8 x 25 Außensechskant-schraubeM8 x 25 TWX-01-506 Key washer6 x 20 Außensechskant-schraube6 x 20...
  • Page 31 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 32 TWIN BUSCH GMBH TWX-01-601-MC Motor220V Motor220V TWX-01-601-MY Motor beltpulley MotorRiemenscheibe TWX-01-200-602 Motor beltpulley MotorRiemenscheibe TWX-01-603 Hex socket headboltM8 x 12 Innensechskant-schraubeM8 x 12 TWX-01-604 Tyre changerbeltA-28 Antriebsriemen TWX-01-605 Outer hex boltM8 x 65 Außensechskant-schraubeM8 x 65 TWX-01-606 Flat washerØ8 x 30 x 3 UnterlegscheibeØ8 x 30 x 3...
  • Page 33 TWIN BUSCH GMBH TWX-01-A04 T-union3 * Ø8 T-Verschraubung3 * Ø8 TWX-01-A44 Hex socket headboltM6 x 16 Innensechskant-schraubeM6 x 16 TWX-01-A48 Quick T-union Schnellver-schraubung TWX-01-200-531 Rotating valvecasing Dreh-Ventil-gehäuse TWX-01-200-532 O-seal59,9 x 2,62 O-Dichtung59,9 x 2,62 TWX-01-200-535 Rotating valvemandrel Dreh-Ventil-spindel TWX-01-537 Hose5,5 * Ø8 Schlauch5,5 * Ø8...
  • Page 34 TWIN BUSCH GMBH TWX-01-701 Inflating gunindicator Manometer TWX-01-702 Rubber connectionhose Druckluftschlauch TWX-01-703 Notch nut Mutter f.Druckluftleitung TWX-01-704 Straight union1/4 - 1/4 Geradever-schraubung1/4 - 1/4 TWX-01-705 Flat washerØ13 UnterlegscheibeØ13 TWX-01-706 Pressure adjustvalve Druckregel-ventil TWX-01-707 Quick union1/4 - Ø8 Schnellver-schraubung1/4 - Ø8...
  • Page 35 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.
  • Page 36 TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.