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Related Manuals for Eaton Green Motion DC Air 66
Summary of Contents for Eaton Green Motion DC Air 66
- Page 1 Green Motion DC 44/66 EV charger Green Motion DC Air 44/66 charger Green Motion DC Air 44/66 Lorem ipsum dolor sit amet Installation manual Lorem ipsum dolor sit amet...
- Page 2 Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
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Page 3: Table Of Contents
7.3 How to start charging ............... . 31 GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... - Page 4 13. CONTACT SUPPORT INFORMATION ........... 62 GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
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Page 5: Introduction
Eaton. While every care has been taken to ensure the accuracy of the information contained in this manual, Eaton assumes no liability for any error or omission. Eaton reserves the right to modify the designs of its products. The unauthorized copying and lending of this manual is prohibited. -
Page 6: Field Of Applications
1.1 Field of applications This installation manual is intended for professional and qualified personnel. It describes how to securely install and commission the Eaton Green Motion DC 44, Eaton Green Motion DC 66, and Eaton Green Motion Air EV chargers:... -
Page 7: Conventions Used In This Document
Waste electrical and electronic equipment Electric vehicle, including electric aircraft Control unit DHCP Dynamic Host Configuration Protocol Network address translation Transmission Control Protocol Port address translation SIM card Subscriber identity module card GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 8: Cautions
Eaton sales representative via: bgtechsupport@eaton.com The unit must not be subjected to any type of modification. Eaton declines any responsibility if the rules for correct installation are not respected, and it is not responsible for the system upstream or downstream of the equipment it supplies. -
Page 9: Suggested Protections During The Installation
Eaton declines any responsibility if the unit is incorrectly installed. The operators must be correctly instructed. The operators must therefore read and follow the technical instructions contained in the manual and in the enclosed documentation. -
Page 10: Electromagnetic Fields And Interference
Accidentally disconnecting the quick connectors while the equipment is operational or Take care and restrict access to the installation area. making incorrect connections can produce electrical arcs. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 11: General Description
Figure 1. Front and back views of Green Motion DC Air 44/66 EV charger Description Front view Back view Color touchscreen display RFID reader LED display Emergency stop button Energy meter GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 12: Left And Right Views
3.2 Left and right views Figure 2. Left and right views of Green Motion DC Air 44/66 EV charger Description Left view Right view Air filters GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 13: Top And Bottom Views
Figure 3. Top and bottom views of Green Motion DC Air 44/66 EV charger 495mm 19.5in 480mm 18.9in 200mm 7.9in 12mm 20.1mm 23.3mm 110mm 18mm 0.47in 0.8in 0.9in 4.3in 0.71in Description Top view Bottom view GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 14: Types Of Cables
However, the actual charging power may vary due to external factors such as the available grid power, electrical installations, EV model, battery state of charge, and environmental temperature. For this reason, Eaton disclaims any liability concerning the actual power output. -
Page 15: Relevant Information Prior To Installation
4.3 Dimensions and weight The table below shows the dimensions and weight of the Green Motion DC Air 44/66 EV charger. Table 4. Dimensions and weight of Eaton Green Motion DC Air 44/66 EV charger EV charger Green Motion DC 44... -
Page 16: Lifting, Transportation And Unloading Instructions
Refer to local regulations and laws for transportation and handling of the equipment. Lifting Eaton packs and protects each component by using devices that ease its transportation and handling. These operations must be carried out by professional and qualified personnel who specialize in loading and unloading components. - Page 17 Do not move or stop the hanging load above people or things. Do not let it drop with too much force. Please refer to local regulations and laws for lifting of the equipment. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
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Page 18: Unpacking
The site design recommendations detailed below apply to ground-based EVs only. As shown in the Figure 7, Eaton recommends installing the EV charger at the front and center of the parking space, and each EV charger should serve one parking space. - Page 19 An alternative positioning for the EV chargers is shown in Figure 8. Figure 8. Alternative positioning of EV chargers The minimal distance recommended between the EV chargers positioned back-to-back is 600 mm. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
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Page 20: Mounting The Green Motion Dc Air 44/66 Ev Charger
235mm [9.3 in] Description Top view of concrete base Front view of concrete base Opening for electrical cable Concrete base M10 stainless steel rod AC power supply cable GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... - Page 21 See a schematic representation of the Green Motion DC Air 44/66 EV charger mounted on a concrete base in Figure 10. Figure 10. View of the EV charger mounted on a concrete base Description AC power supply cable Cable gland Cable clamp GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
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Page 22: Electrical Connections And Wiring
Under certain circumstances, this can increase the cable cross-section and change the temperature resistance of the power supply line. Professional and qualified personnel must define the types of RCD and circuit breaker in accordance with local standards. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... - Page 23 Eaton recommends that DC EV chargers installed in a TT system are equipped with an RCD upstream in accordance with IEC 60364-7-722. Eaton recommends that DC EV chargers installed in a TN system where a fire hazard is present are equipped with an RCD upstream in accordance with IEC 60364-7-722.
- Page 24 Output CSS or CHAdeMO CHAdeMO/CCS control interface Eaton recommends the use of the equipment in Table 6 as protective devices. Table 6. Eaton recommendations for protective devices for Green Motion DC Air 44/66 EV charger Green Motion DC 44 Green Motion DC 66...
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Page 25: Electrical Connection And Terminals
(see Figure 13), and that the entire EV charger is properly grounded. Figure 13. Location of the openings for the AC supply network and communication cables Description Opening for the AC supply network cable Opening for the Ethernet cable GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 26: Earth Connection (Mandatory)
Verify the electrical continuity between the front door and the EV charger housing. Check for continuity by measuring between areas not covered by insulating material (paint, rubber, dirt, etc.) GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 27: Commissioning
Step 9. The unit is ready for use. Follow the instructions on the touchscreen display. Step 10. If applicable, you can configure the router to connect to the Eaton Charging network manager. If the checks listed above were successful, proceed as follows: Step 1. -
Page 28: Online Ev Charger
EV charging stations network. Refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further details. The Eaton Green Motion DC Air 44/66 EV charger communicates with the remote database via the cloud infrastructure. -
Page 29: Configure Online Ev Charger Connection Via Lan
The EV charger router is pre-configured. However, some final setup steps are required to complete the installation. If you face any difficulties during setup, you can contact Eaton technical support for assistance via email at BGTechSupport@eaton.com. Follow the steps below to configure the router of the unit for connection via LAN: Step 1. -
Page 30: Configure Online Ev Charger Connection Via Sim Card (Optional)
The communication via SIM card is intended as optional. Please contact your Eaton service representative to enable it. The SIM card is a mini-SIM 2FF format. The connection will be established automatically with the Eaton Charging network manager. Sometimes the SIM PIN can create connection issues. If this happens, please contact your Eaton service representative. -
Page 31: Closing The Door After Configuring The Ev Charger
Step 2. Ensure the laptop is below the same subnet of the RUTX09 modem/router. The default IP address of the router is 192.168.52.1. Contact your Eaton service representative for further details for the router credentials using the email address bgtechsupport@eaton.com Step 3. -
Page 32: Device Setup And Network Configuration
The EV charger configuration parameters can be divided into two sections: device settings and network interface settings. The EV charger offers multiple networking options: • To connect to the internet (online CPO software or Eaton Charging Network Manager) via: • Ethernet, •... -
Page 33: Configuration Page
Change the password and/or username after the first login. Please refer to Section User settings” to modify/set your login identifier. Figure 22. Configuration Page – Login Change the password and/or username after the first login. Please refer to Section User settings to modify/set your login identifier. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... - Page 34 If the user forgets their login identifiers there are two ways to recover the access: • Perform a factory reset of the EV charger (See Section 9.4 Factory Reset) • Contact your CPO software provider. If you are using Eaton Charging network manager, please contact bgtechsupport@eaton.com.
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Page 35: User Settings
Alternatively, you can switch the EV charger OFF and ON after changing a configuration without pressing the ‘Apply’ button. Figure 26. General tab page footer – reboot and apply GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 36: Device Settings
To configure the charging station for free mode: 1. Go to the line Authorisation to Charge 2. Select "Free (Plug and Start)" Note that by default the EV charger is expecting authentication. Figure 27. General GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 37: Grid Settings
The maximum charging current provided by the EV charger can be reduced by enabling the current limiting feature. Once enabled, the current limit can be adjusted using the slider. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 38: Network
Editable only when enabled. This field indicates max/min value based on internal calculation. Status L3 debug information regarding grid configuration. 8.3.3 Network This section contains the configuration related to the network settings. Figure 29. Configuration page – network GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... - Page 39 IPv4 address in the local network Default: 192.168.52.11 Mask Mask for the subnetwork Default: 255.255.255.0 Gateway IPv4 address to the modem / router IPv4 address to the modem / router DNS service GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
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Page 40: Ocpp Server
This section contains the configuration related to communications protocol and OCPP connection, see Figure 31. The Green Motion Building EV Charger connects to the Eaton Charging Network Manager (CNM) backend using the OCPP 1.6-J protocol. The section is pre-configured, and no changes are required when connecting to CNM. -
Page 41: Smart Charging
LoadBalancing MobileApp Type Daily: the schedule restarts every 24 hours, at Read-only the same time Weekly: the schedule restarts every 7 days, at the same time and day-of-the-week GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... - Page 42 Error because the profile is not running/active. Three profiles are always displayed to support editing, by default there are not active: 98: Off-peak daily 99: Off-peak Saturday 100: Off-peak Sunday GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
- Page 43 Limitation period – Starting from (UTC) Start of the limitation period. The value of StartPeriod also defines the stop time of the previous period. Remove Remove last schedule period Add another schedule period GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
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Page 44: User Authorization
Charging Station Management System. The local authorization cache has a capacity to store up to 200 RFID cards. To clear this cache, utilize the Clear Authorization Cache button. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... - Page 45 The idea is to accept only users added locally on the charging station. Please refer to the following section to add/remove RFID cards. Figure 33. User Authorization in offline mode GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
- Page 46 Look for a text box where you can input the description. Step 5. Click on ADD RFID If successful, a confirmation message will appear (e.g., “Success! RFID card added.”) Figure 34. Adding RFID card GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
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Page 47: Ems Modbus Tcp Service
This section contains the configuration related to the EMS Modbus TCP/IP service, see Figure 36. The Green Motion Building EV chargers can be seamlessly integrated into the Eaton Building Energy Management Software (BEMS) to enable an end-to-end solution. EV chargers communicate with BEMS using the Modbus TCP/IP communication protocol. -
Page 48: Maintenance (Advanced Mode)
Password and Username are excluded. Upload & Apply Upload a configuration containing variables to update. This section will download all configuration from this charging station in a file named <Serial number>.json. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 49: Ems Reporting (Advanced Mode)
If the value is empty or displays the default MAC at boot, the system will insert the MAC address found at boot. Save DC config button will raise an error the text entered isn’t a MAC address. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 50: Energy Meter
Connection with external energy meter (EM) or energy meter system (EMS) 8082 HTTP/HTTPS Configuration page for the charging station 2535 Used for broadcasting master information (only open in load balancing master mode) GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 51: Remote Shutoff Dc
Step 5. Connect the dry contact on Pin 9 and Pin 19 of J7 mating connector by passing through the communication cable gland in the bottom of the DC charger. Step 6. Carefully attach the cables with the ones already present and close the Green Motion DC charger. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 52: Indicators And User Interfaces
RFID new card added Purple lift down RFID card removed During charging, the LED indicator shows the state of charge of the vehicle, as illustrated in Figure 39. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 53: Color Touchscreen Display
If the bar graph is RED, there is no connection to the server. Choose your language by touching the flag. Present the RFID badge on the RFID reader to initiate authentication. Select the appropriate plug type. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... - Page 54 You can not charge with your RFID card. If available use Scan&Charge. After checking that there is no more risk, release the emergency stop button on the front door. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
- Page 55 Charging station is already booked by a user. If you are not the one who booked it you cannot start charging. Open door detected. Door needs to be closed before starting a new charge session. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com...
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Page 56: Maintenance
When removing the door, be careful not to damage any cables connected to the display and the electronic boards. Step 1. Using the square key 8 mm, unlock the three cam locks located on the right side of the EV charger (see Figure 40). GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 57: How To Put The Unit As Out Of Order
The Green Motion DC Air 44/66 EV charger can be set as out of order by following the steps below: 1. On-site method: Press the emergency stop button. 2. Remote method: Access the Eaton Charging network manager and set the unit as out of order. 10.3 Replace the SIM card To replace the SIM card, proceed as follows: Step 1. -
Page 58: Dismount
Step 3. Disconnect the EV charger from the AC supply network (see Figure 41) Step 4. Disconnect the communication cables and external controls where present. Step 5. The product can now be removed for disposal or repair. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 59: Ev Charger Updates
Eaton encourages all its customers and end users to make responsible decisions when disposing of products. Eaton is not responsible for the transportation of the device to the collection point or recycling center. GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 60: Troubleshooting
This section contains information and procedures for solving problems that may occur with the Green Motion DC Air 44/66 EV charger. Check the warnings or error messages and act as indicated in Table 21. If the problem persists, contact your Eaton technical support representative using the email address bgtechsupport@eaton.com Table 22. List of alarms and troubleshooting... -
Page 61: Technical Data
The labels must NOT be hidden with foreign objects (rags, boxes, equipment, etc.); they must be periodically cleaned and always kept clearly visible. Figure 42. Location of the rating plate Description Rating plate GREEN MOTION DC AIR/44/66 EV CHARGER INSTALLATION MANUAL MN192006EN September 2024 www.eaton.com... -
Page 62: Technical Datasheet
Should any technical problems arise during the operation of the Green Motion DC Air 44/66 EV charger, contact your Eaton technical support representative for assistance using the email address bgtechsupport@eaton.com. The following information should be provided when contacting the Eaton technical support representative: Product model and serial number, •... - Page 63 Photos and pictures also do not warrant a specific layout or functionality. Their use in whatever form is subject to prior approval by Eaton. The same applies to Trademarks (especially Eaton, Moeller, Eaton Industries Manufacturing GmbH and Cutler-Hammer). The Terms and Conditions of Eaton apply, as Place de la Gare 2 referenced on Eaton Internet pages and Eaton order confirmations.
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