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Related Manuals for Eaton Green Motion DC 44/66
Summary of Contents for Eaton Green Motion DC 44/66
- Page 1 Green Motion DC 44/66 EV charger Green Motion DC 44/66 Installation manual...
- Page 2 Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
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Page 3: Table Of Contents
5.2.2 Mounting the Green Motion DC 44/66 ........ - Page 4 MAINTENANCE ..............32 How to open/close the Green Motion DC 44/66 housing and wire the display ....32 How to put the unit as out of order .
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Page 5: Introduction
This manual contains important instructions that must be followed during installation, operation and maintenance of the Eaton Green Motion DC 44/66 EV charger. All instructions must be read before installing and operating the equipment. This manual should be retained for future reference. Please note that the Green Motion DC 44/66 EV charger must only be installed by professional and qualified personnel, i.e. -
Page 6: Field Of Applications
This installation manual is intended for professional and qualified personnel. It describes how to securely install and commission the Eaton Green Motion DC 44 and the Eaton Green Motion DC 66 EV chargers: Table 1. Eaton Green Motion DC 44/66 EV charger overview... -
Page 7: Conventions Used In This Document
The EU Directive on Waste Electrical and Electronic Equipment (WEEE). 1.3 Conventions used in this document This manual adopts the following type conventions and acronyms to refer to Green Motion DC 44/66 EV charger or its parts: ALL CAPITALS highlight critical points that require careful attention. -
Page 8: Cautions
Eaton sales representative via: bgtechsupport@eaton.com The unit must not be subjected to any type of modification. Eaton declines any responsibility if the rules for correct installation are not respected, and it is not responsible for the system upstream or downstream of the equipment it supplies. -
Page 9: Suggested Protections During The Installation
Avoid touching internal or external parts normally live while the system is powered on. Cables and connections must always be secured, in good condition, insulated and suitably sized. GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com... -
Page 10: Electromagnetic Fields And Interference
The professional and qualified personnel must be an expert in the field, and are therefore responsible for commissioning the system in accordance with the manufacturer’s instructions and local legislation. If electromagnetic interference is detected, the professional and qualified personnel should contact an Eaton technical support representative using the email address bgtechsupport@eaton.com Connect the unit’s external frame or other conductive parts to ground to ensure system protection and the... -
Page 11: General Description
Title 3. General description The following figures show different views of the Green Motion DC 44/66 DC EV charger. 3.1 Front and back views Figure 1. Front and back views of Green Motion DC 44/66 EV charger Description Front view... -
Page 12: Left And Right Views
Title 3.2 Left and right views Figure 2. Left and right views of Green Motion DC 44/66 EV charger Description Left view Right view Air filters GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com... -
Page 13: Top And Bottom Views
Title 3.3 Top and bottom views Figure 3. Top and bottom views of Green Motion DC 44/66 EV charger Ø 18 (X4) 200 mm (7.8 inch) 3 mm (0.1 inch) 98 mm (3.8 inch) 21.5 mm (0.8 inch) 480 mm (18.8 inch) Ø... -
Page 14: Types Of Cables
2. CHAdeMO. This cable is optional. The maximum output power of the Green Motion DC 44/66 charger is 44 kW and 66 kW, respectively. However, the actual charging power may vary due to external factors such as the available grid power, electrical installations, EV model, battery state of charge, and environmental temperature. -
Page 15: Relevant Information Prior To The Installation
Safety guidelines. • 4.3 Dimensions and weight The table below shows the dimensions and weight of the Green Motion DC 44/66 EV charger. Table 5. Dimensions and weight of Eaton Green Motion DC 44/66 EV charger EV charger Green Motion DC 44... -
Page 16: Lifting, Transportation And Unloading Instructions
Refer to local regulations and laws for transportation and handling of the equipment. Lifting Eaton packs and protects each component by using devices that ease its transportation and handling. These operations must be carried out by professional and qualified personnel who specialize in loading and unloading components. - Page 17 The screen and the housing should be protected during the operation to avoid damage and paint scratches. Figure 6. Lifting instruction for the EV charger Do not underestimate the weight of the Green Motion DC 44/66 EV charger. Check the technical specifications.
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Page 18: Unpacking
Make sure that the air circulation is unhindered and ensure that the air inlet and outlet are not blocked by snow or other objects. 5.2 Mounting Green Motion DC 44/66 EV charger must be mounted on a concrete base and each EV charger must serve only one parking space. 5.2.1 Site design A site for electric vehicles (EVs) equipped with EV chargers can be designed in different setups. - Page 19 An alternative positioning for the EV chargers is shown in Figure 8. Figure 8. Alternative positioning of EV chargers The minimal distance recommended between the EV chargers positioned back-to-back is 600 mm. GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com...
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Page 20: Mounting The Green Motion Dc 44/66
83 mm (3.2 inch) 235 mm (9.2 inch) Description Top view of concrete base Front view of concrete base Hole for electrical cable Concrete base M10 stainless steel rod GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com... - Page 21 Title See a schematic representation of the Green Motion DC 44/66 EV charger mounted on a concrete base in Figure 10. Figure 10. View of the EV charger mounted on a concrete base GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com...
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Page 22: Electrical Connections And Wiring
Under certain circumstances, this can increase the cable cross-section and change the temperature resistance of the power supply line. Professional and qualified personnel must define the types of RCD and circuit breaker in accordance with local standards. GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com... - Page 23 DC leakage protection is provided by means of electrical galvanic separation and an internal Insulation Monitor Device. Eaton recommends that DC EV chargers installed in a TT system are equipped with an RCD upstream in accordance with IEC 60364-7-722. Eaton recommends that DC EV chargers installed in a TN system where a fire hazard is present are equipped with an RCD upstream in accordance with IEC 60364-7-722.
- Page 24 Output, CCS CHAdeMO/CCS control interface Eaton recommends the use of the equipment in Table 7 as protective devices. Table 7. Eaton recommendations for protective devices for Green Motion DC 44/66 EV charger Green Motion DC 44 Green Motion DC 66...
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Page 25: Electrical Connection And Terminals
Before starting the connection operations, ensure that the external AC-line main switch is disconnected, and circuit breakers are open. The Green Motion DC 44/66 EV charger must not be used in an IT electrical distribution system. Follow the next steps to connect the EV charger to the power supply: Step 1. - Page 26 Step 3. The electrical connection is made at the main switch terminals located in the bottom left corner of the charger (see Figure 14). To properly connect the EV charger to the AC GRID, follow the instructions below: Figure 14. AC GRID connection inside the Green Motion DC 44/66 EV charger L1 L2...
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Page 27: Earth Connection (Mandatory)
Please fill out the installation checklist available on www.eaton.com and ensure that all the points in the checklist have been properly executed (see Chapter 7.1). GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com... -
Page 28: Unit Switch-On
Step 3. Visit the link or scan the QR code to fill out the installation checklist form at: https://content.eaton.com/en-gb-installation-checklist-ev-chargers Figure 16. QR code for the installation checklist online form GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com... -
Page 29: Online Ev Charger
EV charging stations network. Refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further details. The Eaton Green Motion DC 44/66 EV charger communicates with the remote database via the cloud infrastructure. Figure 17. Simplified illustration of the EV charger communication... -
Page 30: Configure Online Ev Charger Connection Via Lan
Title Please refer to the Chapter 8.1 of this manual to open the Green Motion DC 44/66 EV charger housing. It is possible to configure the network settings of the router located inside the EV charger. The router is located inside the EV charger, mounted on the DIN rail on the front cover of the housing as shown in Figure 18. -
Page 31: Configure Online Ev Charger Connection Via Sim Card (Optional)
7.2.2 Configure online EV charger connection via SIM card (optional) The communication via SIM card is intended as optional. Please contact your Eaton service representative to enable it. The SIM card is a mini-SIM 2FF format. The connection will be established automatically with the Eaton Charging network manager. -
Page 32: Closing The Front Cover After Configuring The Ev Charger
Step 2. Ensure the laptop is below the same subnet of the RUTX09 modem/router. The default IP address of the router is 192.168.52.1. Contact your Eaton service representative for further details for the router credentials using the email address bgtechsupport@eaton.com Step 3. -
Page 33: How To Start Charging
• 7.4.2 LED indicator Green Motion DC 44/66 EV charger is equipped with a LED indicator located on the front cover (see Figure 1). Table 8 summarizes the possible LED indications during the operation. Table 8. LED indications of Eaton Green Motion DC 44/66 EV charger... -
Page 34: Color Touchscreen Display
7.4.3 Color touchscreen display Green Motion DC 44/66 EV charger is equipped with a color touchscreen display located on the front door. See Figure 1. Information that the display shows is usually self-explanatory. Table 10 provides an example of the screens at startup phase. - Page 35 Contact the technical support to put the charger in service This charger is not part of your eMSP and you do not have roaming rights. You can not charge with your RFID card. If available use Scan&Charge. GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com...
- Page 36 Charging station is already booked by a user. If you are not the one who booked it you cannot start charging. Open door detected. Door needs to be closed before starting a new charge session. GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com...
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Page 37: Maintenance
To avoid injuries by heat, please use suitable PPE or wait for the equipment to cool down before accessing it. 8.1 How to open/close the housing of the Green Motion DC 44/66 EV charger and wire the display Before attempting to open the EV charger, ensure the external AC-line main switch is opened, and circuit breakers are open. -
Page 38: How To Put The Unit As Out Of Order
Step 2. The front door can be opened sideway. 8.2 How to put the unit as out of order The Green Motion DC 44/66 EV charger can be set as out of order by following the steps below: 1. On-site method: Press the emergency stop button. -
Page 39: Dismount
Step 3. Disconnect the EV charger from the AC GRID (see Figure 14) Step 4. Disconnect the communication cables and external controls where present. Step 5. The product can now be removed for disposal or repair. GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com... -
Page 40: Ev Charger Updates
For units that are online, this must be done via the Eaton Charging network manager software platform. Please refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further details. -
Page 41: Troubleshooting
Motion DC 44/66 EV charger. Check the warnings or error messages and act as indicated in Table 11. If the problem persists, contact your Eaton technical support representative using the email address bgtechsupport@eaton.com Table 10. List of alarms and troubleshooting... -
Page 42: Technical Data
The labels must NOT be hidden with foreign objects (rags, boxes, equipment, etc.); they must be periodically cleaned and always kept clearly visible. Figure 25. Location of the rating plate Description Rating plate GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com... -
Page 43: Technical Datasheet
0.9/1.2 11. Contact support information Should any technical problems arise during the operation of the Green Motion DC 44/66 EV charger, contact your Eaton technical support representative for assistance using the email address bgtechsupport@eaton.com. The following information should be provided when contacting the Eaton technical support representative: Product model and serial number, •... - Page 44 Eaton Industries Manufacturing GmbH Place de la Gare 2 1345 Le Lieu, Switzerland eaton.com/greenmotiondc44_66 © 2023 Eaton Eaton is a registered trademark. All Rights Reserved Publication No. MN192006EN All trademarks are property March 2023 of their respective owners.
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