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Clesana C1 Installation Manual

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Installation manual
Clesana C1
Version 4
2024-12-18

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Summary of Contents for Clesana C1

  • Page 1 Installation manual Clesana C1 Version 4 2024-12-18...
  • Page 3 Download Montageanleitung (DE) Installation manual (EN) Instructions d'installation (FR) Istruzioni di montaggio (IT) Instrucciones de montaje (ES) Montage instructies (NL) Clesana AG Werdenstrasse 72 CH-9472 Grabs Email: info@clesana.com...

  • Page 4: Table Of Contents

    2.4.6 Health hazards from contaminated water ................3. Delivery scope ....................................4. Tools and installation material ............................5. Overview ......................................5.1. Measurements Clesana C1 with L-Adapter .................. 5.2. Measurements Clesana C1 with round base ................6. Preparation ....................................6.1. First steps ..................................6.2. Choose the installation location ......................6.3. Dismantle the existing toilet ........................
  • Page 5 9. Install the round base ................................. 9.1. Prepare the round base ........................... 9.2. Mount the round base ............................10. Install the control panel ..............................10.1. Flush mounting ................................. 10.2. Wall mounting ................................11. Connection and functional test ..........................11.1. Connect the Clesana C1 ........................... 11.2. Check the function ..............................12. Technical specifications ..............................5/32...

  • Page 6: Introduction

    1.1. About this manual This installation manual is intended for qualified persons authorised for the installation of the Clesana C1. Read the documents carefully before the installation and start-up. Observe all safety and warning instructions. This manual is continuously improved, but it may happen that document enclosed with Clesana C1 does not correspond to the current version. We recommend that you check on our website https://clesana.com/haendlerbereich whether a newer version of this manual is available. 1.2. Symbols...

  • Page 7: Safety

    2. Safety This chapter contains important information on safety of the device. Read the safety instructions thoroughly before installation and start-up. 2.1. Proper use The waterless toilet Clesana C1 is used for sanitary bagging of excrements and personal hygiene articles. The Clesana C1 is exclusively intended for use in mobile recreational vehicles in non-public areas. A different use is not allowed. 2.2. Qualification Unqualified personnel cannot recognise the risks and can put themselves and others in danger. The Clesana C1 must be installed and put into operation exclusively by qualified persons trained and authorised for this purpose. The fitter is responsible to ensure that the Clesana C1 is installed according to the speci- fications of the manufacturer and the applicable regulations. Comply with locally applicable regulations for safe and risk-aware working. Works on electrical systems must be carried out exclusively by an electrician.

  • Page 8: Fire Hazard

    Reversing the polarity of the power cable can damage the electrical components. A short circuit can result in fire. Ensure the correct polarity of the power cable before switching on the power supply. 2.4.4 Moving parts The Clesana C1 has a rotating mechanism for optimal positioning. If the area around the toilet is obstructed by objects, the rotating of the toilet may result in crushing of fingers. Keep the surroundings of the toilet free of objects. 2.4.5 Water damages The water line must be shut-down professionally if a toilet with water flushing is to be dismantled. Faulty sealing of the water line can result in water damages in the vehicle.

  • Page 9: Delivery Scope

    3. Delivery scope Qty. Part Base body Clesana C1 (incl. lid, foil cassettes, tray, rotation discs) L-Adapter or round base Control panel with cable Crimp contact, Anderson SB50 50 Amp Contact 5952 Connector housing 2-pin, Anderson SB50 connector housing 992G1 Clesana C1 Operating Instructions Label with operating instructions Clesana C1 Installation manual Barrier foil liner not included in the scope of delivery. Foil liner is required for functional check after installation. 4. Tools and installation material Qty. Tools Screwdriver Torx TX20 Wood drill Ø 4.5 mm With wall mounting of the control panel: Wood drill Ø...

  • Page 10: Overview

    5. Overview 5.1. Measurements Clesana C1 with L-Adapter Main dimensions 341 mm 461 mm 509 mm ≥ 225 mm 363 mm 48 mm 397 mm 10/32...
  • Page 11 Rotating the toilet MAX. 90° MAX. 90° Bracket: Floor - wall 90° ±0.5 11/32...

  • Page 12: Measurements Clesana C1 With Round Base

    5.2. Measurements Clesana C1 with round base Main dimensions 461 mm 509 mm ≥ 225 mm 363 mm 42 mm 317 mm 378 mm 12/32...
  • Page 13 Rotating the toilet MAX. 90° MAX. 90° 13/32...

  • Page 14: Preparation

    6. Preparation 6.1. First steps Check scope of delivery. Have tools and consumables ready. 6.2. Choose the installation location The Clesana C1 can be installed both with the supplied round base and with the L-Adapter. The L-Adapter is used to cover existing openings in the wall, e.g. due to a pre- viously installed toilet. The toilet is positioned freely in the room with the round base. The retrofit matrix on clesana.com/infobereich contains further information on installa- tion situation and installation of the Clesana C1 when retrofitting and existing toilet. Fig. 1: Choose the installation location A Installation with round base...

  • Page 15: Dismantle The Existing Toilet

    6.3. Dismantle the existing toilet 1. If needed, dismantle the existing toilet. When shutting down a water line a T-piece can be replaced with a straight hose connector. A plug specially provided for this purpose can be used for a distributor. 2. Shut down the water line as close as possible at the pipe connection. 3. Ensure that the shut-down water line does not allow any standing water in the line. 4.
  • Page 16 5. If the toilet is installed in a shower tray, remove the aperture (2) of the L-Adapter. 16/32...

  • Page 17: Electrical Installation

    7.1. Overview Variant 1 - Electrical installation using body battery Power Management ‒ ‒ Fig. 2.1: Connection diagram Clesana C1 using a body battery Qty. Description Function Clesana C1 User Electro-block (EBL) • Central unit for power distribution in the electrical system • Controls the relay. Fuse 30A Interrupts the circuit in case of overload or short...
  • Page 18 2-pin connection plug on Anderson SB50 connector housing 992G1 the toilet Crimp contact Anderson SB50 50 Amp Contact 5952 Cable diameter Up to 8 m: 10 mm² From 8 m: 16 mm² Relay 12VDC, >30A with screw contacts Clesana Power-Management without cable Art. No. EU-10050010 18/32...

  • Page 19: Perform The Electrical Installation Using A Body Battery

    Clesana C1 installation of the relay in the installation manual for the Clesana Power Manage- – Battery – ment. ≥ 10 mm2 7. Crimp the ends of the power cable to the Clesana C1 with crimp contacts Anderson SB50 and route in the con- nector housing Anderson SB50. 19/32...

  • Page 20: Overview Variant 2 - Electrical Installation Using A Backup Battery

    Electro-block (EBL) • Central unit for power distribution in the electri- cal system • Controls the Relay Fuse 30A Interrupts the circuit in case of overload or short circuit Backup battery Power supply only for the Clesana C1 Clesana • Switches the toilet on/off if the wiring system Power Management is switched on/off via the electro-block. (Relay Function). • Charges the backup battery via the electro-block if the latter is switched on. Specifications...

  • Page 21: Perform Electrical Installation Using A Backup Battery

    4. Connect the toilet cable to the Power Management and connect the plug to the mating connector of the Clesana C1. 5. Pull out the green EBL screw block and connect the continuous positive cable located in Step 1 switched via the EBL 6. Plug in the green EBL screw block. 7. Set the switch on the Power Management to setting “Auto”. You will find the details for the electrical installation of the relay in the installation man- ual for the Clesana Power Management. 21/32...

  • Page 22: Install The L-Adapter

    8. Install the L-Adapter 8.1. Screw the L-Adapter on the floor ø4.4 ø8.1 Fig. 2: Installation bores for screwing on the floor Qty. Tools and consumables Screwdriver Wood screw half-round head/plate head Ø 4,5 mm Length according to installation situation 1. Align the L-Adapter to the wall. 2. Mount the L-Adapter hand-tight with 5 screws. 22/32...

  • Page 23: Screw The L-Adapter To The Wall

    8.2. Screw the L-Adapter to the wall 145 mm 145 mm Fig. 3: Bores for screwing on the wall If C263-S or C223-S Thetford toilettes have been previously installed, you can use the same bores for mounting on the wall. Qty. Tools and consumables Wood drill Ø 4.5 mm Screwdriver Wood screw Ø 4.5 mm Length according to installation situation 1. Bore 3 holes in the wall according to the template.

  • Page 24: Finishing Works

    8.3. Finishing works 1. Pull the power cable and the control cable for the control panel into the L-Adapter from behind. 2. Place the base body on the L-Adapter. 9. Install the round base 9.1. Prepare the round base 1. Break out the covering at the specified breaking point.

  • Page 25: Mount The Round Base

    9.2. Mount the round base ø 4.4 ø 8.1 Fig. 4: Installation bores for screwing on the floor Qty. Tools and consumables Screwdriver Wood screw half-round head/plate head Ø 4,5 mm Length according to installation situation 1. Place the round base on the floor. 2. Mount the round base hand-tight with 5 screws. 3. Place the round base on the L-Adapter. 25/32...

  • Page 26: Install The Control Panel

    10. Install the control panel 10.1. Flush mounting 1.8 mm 128 mm 114 mm Fig. 5: Control panel measurements If a Thetford toilette has been previously installed, you can use the same opening in the wall to install the control panel. 1. Choose a suitable installation location for the control panel, ensure the following points: – The display is clearly legible. – The control panel can be easily operated. –...

  • Page 27: Wall Mounting

    3. Lay the cable ends from L-Adapter or round base to the control panel. 4. Connection the cable to the control panel. 5. Push the control panel into the wall opening until it fully snaps into place and is flush. 10.2. Wall mounting 128 mm Hole in the wall min. ø 16 mm Fig. 7: Measurements of the wall-mounted housing We do not carry out the wall-mounted housing as component. If needed, you can make the housing yourself. The design data (CAD and design drawings) are available in the dealer area https://clesana.com/haendlerbereich. The 3D file does not correspond to the requirements of protection class IPX4. 27/32...
  • Page 28 Qty. Tools and consumables Wood drill Ø 16 mm Screwdriver Wood screw half-round head/plate head Ø 4.5 mm Length according to installation situation 1. Choose a suitable installation location for the wall-mounted housing, ensure the following points: – The display is clearly legible. – The control panel can be easily operated. – The distances between the control panel and the L-Adapter is smaller than the length of the connection cable (useful length approx. 1.77 m).

  • Page 29: Connection And Functional Test

    The tray snaps into place upon closing. – The lid unit can be locked and unlocked. 2. Switch on the voltage. ª Start the Clesana C1. 3. Insert the Clesana barrier film liner and carry out the test welding, see the Operating Instructions. 4. Check whether the Clesana C1 correctly welds and separates. 29/32...

  • Page 30: Technical Specifications

    12. Technical specifications Characteristic Value Unit Height Width L-Adapter/round base length 516/461 Seat height Weight of C1 with L-Adapter/with round 13.8/13.1 base Supply voltage 11.8–15 Rated voltage Current consumption (max.) Power consumption in standby 0.28 Power consumption (max.) Energy consumption in separation process 1.7 ±0.17 Energy consumption in welding process 0.55 ±0.06 Usage temperature 5–40 °C IP protection class X4 (splash water protection) —...

  • Page 31: Declaration Of Conformity

    Declaration of conformity Manufacturer: Clesana AG Werdenstrasse 72 9472 Grabs Switzerland hereby declares that the following product Waterless toilet Clesana C1 Series based on the following applied standard: • E N 50498-2010 EMC Aftermarket Electronic Equipments in Vehicles Version: 2011-05-01 meets the basic requirements of the following directives: • 2 011/65/EU RoHS 2 in the current version at the time of the creation. • Motor Vehicle EMC Directive 2004/104/EC in the current version at the time of the creation.

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