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Summary of Contents for Boss Snowplow TRP25540
- Page 1 Form No. MSC28135 Rev A Installation Instructions Plow Box Straight Blade Tripedge Part No. TRP25540—Serial No. 400000000 and Up *MSC28135* Register at www.bossplow.com. Original Instructions (EN)
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Page 2: Table Of Contents
BOSS Products limited consumer warranty and BOSS Date Products commercial warranty policies are located Purchased at www.BOSSPlow.com. Model No. Patent www.ttcopats.com. Serial No. Blade Crate Introduction Serial No. Note: This manual is used for the assembly of all Safety-Alert Symbol BOSS trip-edge straight-blade plows. -
Page 3: Safety
Safety Installing the Light Bar ........10 Installing the Blade Guides and Filling the Hydraulic Reservoir........11 Improper use or maintenance by the operator or Mounting the Snowplow........12 owner can result in injury. To reduce the potential Adjusting the Pushbeam Height......12 for injury, comply with these safety instructions Aiming the Headlights........ -
Page 4: Safety And Instructional Decals
• When transporting the vehicle, position the plow so causes distractions; otherwise, injury or property as not to block your vision or the plow headlights. damage may occur. • Do not change the blade position when traveling. • Always wear your seat belt while operating a motor vehicle. - Page 5 decalmsc04604-5 MSC04604-5 1. Read the Owner’s 4. Read the Owner’s Manual for information Manual for information on attaching the plow. on removing the plow. 2. Rotate the release lever 5. Rotate the release lever clockwise and push in the counterclockwise and pull spring pin handle to lock out the spring pin handle the coupler;...
- Page 6 decalmsc06389 MSC06389 1. Attention—read the Owner’s Manual before attaching the 5. Attention—read the Owner’s Manual before removing the plow. plow. 2. Slowly align the vehicle with the plow, connect the electrical 6. Turn on the SmartTouch+ controller, and press down for 2 plugs, and turn the coupler levers to the L position.
- Page 7 decalmsc01868 MSC01868 1. Warning—read the Owner’s Manual. 6. Crushing hazard—do not stand between the plow and vehicle during maintenance. 2. Warning—all operators should be trained before operating 7. Warning—do not exceed 64 km/h (40 mph) when transporting the machine. the plow. 3.
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Page 8: Installation
Installation Determine the left and right sides of the machine from the normal operating position. Installing the Plow Shoes Slide a washer onto each of the plow shoes (Figure g272365 Figure 4 1. Locknut (3/4 inch) 3. Pushframe attachment bar 2. - Page 9 g033059 g272368 Figure 6 Figure 8 1. Kickstand spring pin 2. Kickstand 1. Bolt (3/8 x 1-1/2 inches) 4. Flat washer (1 inch) 2. Washer (3/8 inch) 5. Coupler tower Secure the hydraulic angle cylinders to the plow 3. Locknut (3/8 inch) 6.
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Page 10: Installing The Hydraulic Hoses
Installing the Hydraulic Hoses Install a swivel fitting to the lower port on the lift cylinder (Figure 10). Install the 45 cm (18 inch) hydraulic hose to the middle fitting on the hydraulic shelf and the lower fitting on the lift cylinder (Figure 10). -
Page 11: Installing The Blade Guides And Filling The Hydraulic Reservoir
Important: Do not use thread-locking compound on these bolts. Note: Do not tighten the fasteners at this time. g212717 Figure 15 1. Self-locking nut 3. Bolt (5/16 x 1 inch) 2. Blade guide g511768 Figure 13 Ensure that the lift cylinder is completely collapsed. -
Page 12: Mounting The Snowplow
Note: The reservoir holds approximately 1.9 L Remove the electrical-plug dust-covers and (2 US qt) of hydraulic fluid. connect the plow wire harness to the vehicle wire harness (Figure 17). Install the previously removed fill cap. Push the SmartHitch2 switch on the side of the coupler tower upward and raise the tower until Mounting the Snowplow the coupler spring pins snap in... -
Page 13: Aiming The Headlights
Measure the distance between the ground and the center of the headlight. The center is indicated by a dot on the interior black housing. g230889 Figure 20 1. Measure this distance. 2. Fastener Aiming the Headlights Important: Certify that the installation of the snowplow lights conforms to applicable federal motor vehicle safety standards. - Page 14 The headlight is in the correct position when the transition from the brightest portion of the light to the upper dark region is centered on the horizontal line as shown. g511833 Figure 23 Torque the headlight to 8.1 N∙m (6 ft-lb) Repeat steps through on the other headlight.
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Page 15: Product Overview
Product Overview g272371 Figure 24 1. SmartHitch2 switch 4. Hydraulic fluid fill elbow 2. Kickstand 5. Plow shoe 3. Spring pin Controls SmartHitch2 Switch The SmartHitch2 switch controls the movement of the coupler tower to facilitate plow attachment and removal. With the controller in the Float mode, press the switch up to raise the tower and down to lower the tower. - Page 16 SmartTouch+ Controller Important: Only use the D-Force feature while back dragging to prevent damage to The SmartTouch+ controller operates the movement the plow or vehicle. of the snowplow. • Left button—angles the plow blade to the left • Right button—angles the plow blade to the right •...
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Page 17: Specifications
Plow Shoes Plow shoes control how much contact the cutting edge of the plow has with the surface being plowed. When plowing solid, level areas, such as parking lots, roads, or driveways, plow shoes should be raised to increase contact. When plowing loose or uneven surfaces, such as dirt, gravel, or grass, plow shoes should be lowered to decrease contact and prevent the surface from being dug up. -
Page 18: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action Fluid leaks from the lift cylinders. 1. The fittings are loose or the O-rings 1. Tighten loose fittings. are damaged. 1. The controller is not in the F 1. Turn the vehicle on and put the The SmartHitch2 does not attach to the LOAT plow. -
Page 19: Schematics
Schematics g535145 Wire Color Function Green Blade left Blade right White Lift Orange Lower Red/Black Blade right Blue Blade left Black SmartHitch2 Brown Ground RT3 Straight Blade (Rev. 0) - Page 20 g212234 Ref. Part Number Qty. Description HYD07059 Nut, Coil — used with valve HYD01637 & HYD07100 HYD01638 Coil, Hydraulic Valve HYD01640 Check Valve HYD01637 Hydraulic Valve, Lift/Lower Cartridge HYD07048 Hydraulic Valve, Flow Control Cartridge HYD07122 Hydraulic Valve Assembly with SmartHitch2 (Red) HYD07100 Hydraulic Valve, Angle Cartridge (3 Position - 4 Way Spool) HYD07027...
- Page 21 Notes:...
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