Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Mayfran CleanSweep-G2
Summary of Contents for Mayfran CleanSweep-G2
- Page 1 NSTALLATION PERATION AINTENANCE ANUAL Mayfran CleanSweep-G2 Mayfran International, Incorporated P.O. Box 43038 6650 Beta Drive Cleveland, Ohio 44143 www.mayfran.com (440) 461-4100 tel. (440) 461-5565 fax Mayfran International, Inc. © Copyright 2022 Version: 10-2022...
-
Page 2: Table Of Contents
Mayfran International, Incorporated Installation / Startup / Maintenance Manual TABLE OF CONTENTS Table of Contents ..............................ii Conveyor / System Information .......................... 1 Warranty Statement ............................2 Safety Information ............................... 3 Safety Information, Continued ........................ 4 Parts Ordering Instructions ..........................5 Parts List for Conveyor .......................... -
Page 3: Conveyor / System Information
Your Warranty period: Date shipped___________ through ___________ CUSTOMER SERVICE / PARTS ORDERS If you have any questions or need to order parts, please contact Mayfran International at: (440) 461-4100 Fax: (440) 461-5565 8:00 a.m. to 5:00 p.m. (EST) THIS GUIDE IS COPYRIGHTED All rights are reserved. -
Page 4: Warranty Statement
Should any failure to conform to this warranty appear within the first 2000 hours of operation, but not later than one (1) year after shipment, Mayfran will, upon prompt notification thereof and substantiation that the equipment has been installed, maintained and operated in accordance with good industry practice and with any specific recommendations, correct such nonconformity, including nonconformity to the specifications in Mayfran’s Proposal, by in-place repair or, at its option,... -
Page 5: Safety Information
Mayfran International, Incorporated Installation / Startup / Maintenance Manual SAFETY INFORMATION THE SAFETY INFORMATION CONTAINED HEREIN MUST BE COMMUNICATED BY THE CUSTOMER, OWNER, OR END USER TO ALL PERSONNEL WHO WILL ACTUALLY OPERATE, MAINTAIN, REPAIR, OR ADJUST THIS MACHINERY, OR WHO ARE ASSIGNED TO WORK IN THE VICINITY OF THIS MACHINERY. -
Page 6: Safety Information, Continued
MAYFRAN INTERNATIONAL, INCORPORATED WILL NOT BE RESPONSIBLE FOR ANY WORK PERFORMED, OR ALTERATIONS MADE TO ANY OF ITS PRODUCTS UNLESS PRIOR APPROVAL HAS BEEN GRANTED IN WRITING BY AN AUTHORIZED MAYFRAN REPRESENTATIVE. ANY OTHER WORK WILL VOID ANY AND ALL WARRANTIES AND LIABILITIES. -
Page 7: Parts Ordering Instructions
Mayfran identification numbers for that particular conveyor. Note: This is also the Mayfran sales order number. Part Number: Specify the Mayfran part number as given in this manual or as found on the drawings for the particular conveyor. -
Page 8: Parts List For Conveyor
Side Wing, Right Hand 4-7L Side Wing, Left Hand 4-7M Outer Cleat 4-7N Inner Cleat 4-7O Wiper Assembly 4-7P Brush Assembly All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 9: Conveyor Terminology
Mayfran International, Incorporated Installation / Startup / Maintenance Manual CONVEYOR TERMINOLOGY Figure 1a: Conveyor nomenclature. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 10: Operation
Be sure that slings will not deform conveyor parts. A spreader must be used if it appears that side panels, guards, etc. may be deformed by the sling. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 11: Storage Of Equipment Awaiting Installation
A chain that is too tight, may cause excessive wear of chain components and create overloads on the drive system. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 12: Conveyor
(or loosen the other side). Tighten only a couple of turns then restart the conveyor and observe the belt for at least one complete revolution. Repeat as required until centered. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. - Page 13 The dimension should be the same on both sides. If the belt runs to the side, the head shaft is not square. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change.
- Page 14 Repeat as required until centered. Ensure that all guards are properly installed. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change.
-
Page 15: Removal Of Major Components
Both adjustment bolts must be tightened evenly. Incorrect adjustment may result in excessive wear of chain and/or sprockets. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 16: Major Component Replacement
The belt is going to be fed into the lower tracks, the belting must be assembled upside down. Verify cleat spacing if the belt is equipped with cleats. Check installation drawings for cleat spacing. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. - Page 17 A pair of channel lock pliers can be used to do this. Figure 4: Installation of belt pin back through roller block assembly. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change.
- Page 18 Before resuming operation of the conveyor system, make sure to check the belt tension. Finally, be sure to check that the adjustment screws are locked in position. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change.
-
Page 19: Head Shaft Assembly Replacement
Before resuming operation of the conveyor system, make sure to check the belt tension (See the section “CONVEYOR / CHECKING BELT TENSION”). Be sure to replace all the guarding on the conveyor system. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 20: Maintenance
Check the screen on the filter box assembly. Clean when necessary Monthly Check roller chain adjustment/lubricate Every 6 months Lubricate take-up assembly Every 6 months All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 21: Troubleshooting
It is imperative that any unusual noises are identified, diagnosed, and corrected immediately to prevent serious damage from occurring. All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 22: Jam Clearing Sequence
Loose belt Adjust take-up to tension belt Broken/slipping v-belts Replace/tension v-belts Broken drive chain Repair/replace drive chain All drawings shown are typical examples of Mayfran equipment provided for the purpose of customer education only, and are subject to change. -
Page 23: Overload Faults
Add a defoamer and contact the overflowing the conveyor coolant supplier The screen on the filter assembly Adjust the wiper and brush is plugged assemblies to engage the bottom pan. Remove the filter assembly and clean Mayfran International, Inc. © Copyright 2022 Version: 10-2022... - Page 24 P.O. BOX 43038 6650 BETA DRIVE CLEVELAND, OHIO 44143 PHONE: (440) 461-4100 FAX: (440) 461-5565 Mayfran International, Inc. © Copyright 2022 Version: 10-2022...
Need help?
Do you have a question about the CleanSweep-G2 and is the answer not in the manual?
Questions and answers