Mayfran MT-10 Installation, Operation And Maintenance Manual

1.25 inch pitch conveyor

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INSTALLATION OPERATION
AND
MAINTENANCE MANUAL
Mayfran
1.25 inch Pitch Conveyor
Model MT-10

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Summary of Contents for Mayfran MT-10

  • Page 1 INSTALLATION OPERATION MAINTENANCE MANUAL Mayfran 1.25 inch Pitch Conveyor Model MT-10...
  • Page 2: Table Of Contents

    CONTENTS Exploded View of MT 10 Conveyor............4 Parts List....................5 Installation....................7 Maintenance....................8 Cleaning the Conveyor..................9 Major Component Replacement..............10 Troubleshooting....................11 Belt Adjustment....................13 Head section drawing..................1 4 Gearmotor Mount drawing................15...
  • Page 3 It is a six (6) digit number. The first two digits indicate the year of manufacture and the other four digits is the consecutive identification number for that particular conveyor. We must have this number to assure the proper parts are sent. MAYFRAN INTERNATIONAL P.O. BOX 43038 6650 BETA DRIVE...
  • Page 5: Parts List

    MT 10 CONVEYOR PARTS LIST (REFER TO FIG. 1 EXPLODED VIEW DRAWING) See Page 15...
  • Page 6 This manual offers data on service, maintenance and parts replacement. Your conveyor may differ in shape from that illustrated, however the instructions apply to all MAYFRAN 1.25 inch pitch conveyors.
  • Page 7: Installation

    INSTALLATION The conveyor must be aligned accurately without any twist in the frame. The deviation from the center line should not exceed 2mm on either side. The belt and chain should be oiled. Before starting the conveyor check the belt adjustment. It must be possible to depress the belt by hand in the bottom strand near the drive.
  • Page 8: Maintenance

    MAINTENANCE If this MAYFRAN conveyor is serviced correctly, it will have a long life with a minimum of wear. Please ensure that the belt and chains are always coated with a thin film of oil. Normally the belt should be oiled once a month. In outdoor applications this interval must be shortened and ad- justed to the circumstances.
  • Page 9: Cleaning The Conveyor

    CLEANING THE CONVEYOR Your conveyor should be cleaned on a regular basis. The frequency of cleaning will vary with your operating conditions. Dry chips or parts would not need cleaning as frequently as operations involving coolant. The worst condition would involve fine, small chips with coolant.
  • Page 10: Major Component Replacement

    MAJOR COMPONENT REPLACEMENT ( REFER TO FIGURE 1) BELT REMOVAL Turn the belt until the belt pin (25) with split pins (26) appears at the open section of the drive-end. Loosen the bolts (1 0) and remove the chain guards (9). Loosen the take-up bolts (4) about 1 5 mm, the belt will now slacken off.
  • Page 11: Troubleshooting

    TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY Loosen jam nuts, tighten take-up Excessive jam-ups without Not enough belt tension. screws, then tighten jam nuts. apparent blockage. Straighten side wing or replace. Bent or missing side wing. Obstruction or jam-up due to overload or entry of foreign object.
  • Page 12 Prior to 1996, Mayfran supplied a gearmotor manufactured by Tsubakimoto. Mayfran currently supplies a gearmotor manufactured by Rheingetriebe. If you are replacing a Tsubakimoto gearmotor, note that on your order and Mayfran will include a small hardware piece needed for the changeover. (Refer to drawing on page 15)
  • Page 13: Belt Adjustment

    This drive consists of a belt drive between the motor and reducer and a chain drive between the reducer and conveyor headshaft. A Mayfran ball detent clutch is mounted on the conveyor headshaft for drive protection. Mayfran also offers a limit switch mounted inside the drive guard to detect actuation of the clutch.
  • Page 16 P.O. Box 43038 Phone: 440/461-4100 6650 Beta Drive Fax: 440/461-5565 Cleveland, OH 44143 E-mail: info@mayfran.com MT10 MAN 06-01...

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