Mayfran CleanSweep RM125 Technical Documentation Manual
  1. Manuals
  2. Brands
  3. Mayfran Manuals
  4. Industrial Equipment
  5. CleanSweep RM125
  6. Technical documentation manual

Mayfran CleanSweep RM125 Technical Documentation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Technical Documentation
Page 1
®
CleanSweep
RM125
TECHNICAL DOCUMENTATION
MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 -
REV. 1
service@mayfran.eu
P61-000
M_Cleansweep_190423
_en

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CleanSweep RM125 and is the answer not in the manual?

Questions and answers

Related Manuals for Mayfran CleanSweep RM125

Summary of Contents for Mayfran CleanSweep RM125

  • Page 1 Technical Documentation Page 1 ® CleanSweep RM125 TECHNICAL DOCUMENTATION MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000 M_Cleansweep_190423...

  • Page 2: Table Of Contents

    12 MAIN COMPONENTS AND SPARE PART ORDERS ................... 25 ® 12.1 CleanSweep RM125 main components ...................... 25 12.2 Ordering spare parts ............................. 26 MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000 M_Cleansweep_190423...
  • Page 3 Figure 5: Overview of the drive unit ..........................20 ® Figure 6: CleanSweep RM125 main components ......................25 MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000...
  • Page 4 Table 7: Overview of the drive unit ..........................20 ® Table 8: CleanSweep RM125 main components ......................25 MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000...

  • Page 5: Issue Status / Revision

    Update J. Schuman Rev. 2 05-2018 Update M. De Table 1: Issue status / Revision MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000 M_Cleansweep_190423...

  • Page 6: Quality Declaration And Non-Disclosure Agreement

    The document may contain clerical errors. Mayfran can make modifications to the described products at any time without prior notification. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 7: Product And Function Description

    Small chips and fine dirt are discharged via the internal chip transport system. An interchangeable, low- maintenance filter cardridge cleans the cooling lubricant before it is discharged in a coolant tank. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 8: Guarantee Statement

    This operating manual must be available to the operator responsible for the conveyor and to the maintenance personnel. The guarantee is only valid if these requirements are strictly observed. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 9: Packaging And Transport

    Forklift transport: Always transport the conveyor packed on the wooden pallet and secured against slipping or falling over. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 10: Danger And Safety Notices

    All covers must be mounted prior to commissioning. Do not remove covers during operation of the system! Do not reach into the ejection opening! MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 11: Commissioning

    Should this not be the case, then please loosen or tighten the belt. Make sure that the system is not switched on when checking the belt tension. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...
  • Page 12 8. The conveyor should run without load for at least five hours. During the run-in, ensure that the steel belt moves freely and do no bend anywhere. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 13: Instructions For Repair, Service, And Fault Remedy

    Cooling lubricant may not be released into the environment! In case of contact with chips: Use protective clothing, safety shoes, and protective gloves! MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 14: Preventive Maintenance

    The maintenance of supplier components, such as pumps, cooling units, etc. must take place according to the manufacturer's specifications. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 15: Maintenance

    The gear unit is equipped with an overload protection device (slip coupling). The slip coupling is adjusted to the necessary torque by the manufacturer. The microswitch is tested and appropriately adjusted. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 16: Steel Belt

    4. The inner filter cartridge(s), especially the coolant exit openings must be inspected for chip accumulation and cleaned as necessary on regular basis. See chapter 9.8 MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 17: Inspection, Cleaning And Maintenance Table

    Chapter 8, 9, 10 Replace all rubber seals 2-years 3800 General and gaskets Table 5: Maintenance overview MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000 M_Cleansweep_190423...

  • Page 18: Replacement Of Components

    The belt is now opened and can be removed from the frame by briefly switching on the gear motor. It must be ensured that a belt jam is avoided! MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 19: Replacement And Adjustment Of Brushes And Wipers

    The auger and the discharge channel of the CleanSweep conveyor must be inspected periodically for material accumulation and cleaned as necessary (Figure 4: Removal of the steel belt, position 3). MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 20: Overview Of The Drive Unit

    Chain guard (upfront, left side) Shaft Chain guard (upfront, right side) Table 7: Overview of the drive unit MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000...

  • Page 21: Removal Of The Drive Unit

    Uneven belt tension leads to increase wear of chains, chain guides, chain wheels, and tracks. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 22: 10 Cleaning The Conveyor

    Then the belt (on both sides) and the inner sides of the frame can be cleaned with a high pressure cleaner. The belt can be re-installed after it has been cleaned (see chapter 9.9 Assembly). MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu...

  • Page 23: 11 Elimination Of Faults

    Removal and cleaning of the The 'inner chip handling conveying auger and/or the system' is clogged. intermediate bottom panel. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000 M_Cleansweep_190423...
  • Page 24 Incorrect cooling lubricant Replace the cooling lubricant medium medium (viscosity and or contact the manufacturer density) MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000 M_Cleansweep_190423...

  • Page 25: 12 Main Components And Spare Part Orders

    Auger and drive wheel Auger channel Filter cartridge Drive unit ® Table 8: CleanSweep RM125 main components MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000 M_Cleansweep_190423...

  • Page 26: 12.2 Ordering Spare Parts

    • quantity from the list above The Mayfran order number can be found on the type plate on the side of the ascending section of the conveyor. MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV.
  • Page 27 +31 (0) 45 532 92 92 +31 (0) 45 532 93 00 (fax) sales@mayfran.eu www.mayfran.nl MAYFRAN INTERNATIONAL - POSTFACH 31032 – 6370 AA LANDGRAAF – NETHERLANDS - : + 31 (0) 45 5329 292 - REV. 1 service@mayfran.eu P61-000 M_Cleansweep_190423...

Table of Contents