B&R ACOPOSinverter P66 User Manual
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B&R ACOPOSinverter P66 User Manual

B&R ACOPOSinverter P66 User Manual

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ACOPOSinverter P66
User's manual
Version: 1.30 (August 2019)
Order no.: MAACPIP66-ENG
Translation of the original documentation
All values in this manual are current as of its publication. We reserve the right to change the content of
this manual without prior notice. B&R Industrial Automation GmbH is not liable for technical/editorial errors or
incomplete information in this manual. In addition, B&R Industrial Automation GmbH shall not be liable for incidental
or consequential damages in connection with or arising from the furnishing, performance or use of this material.
The software names, hardware names and trademarks used in this document are registered by their respective
companies.

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Summary of Contents for B&R ACOPOSinverter P66

  • Page 1 ACOPOSinverter P66 User's manual Version: 1.30 (August 2019) Order no.: MAACPIP66-ENG Translation of the original documentation All values in this manual are current as of its publication. We reserve the right to change the content of this manual without prior notice. B&R Industrial Automation GmbH is not liable for technical/editorial errors or incomplete information in this manual.

  • Page 3: Table Of Contents

    3.4.11 Electrical data for the control terminals....................105 3.4.12 Arrangement and characteristics of the control block terminals and communication and I/O ports..107 3.4.13 Wiring the control unit......................... 108 3.5 Testing the installation..........................111 3.6 Maintenance..............................112 ACOPOSinverter P66 User's manual V1.30...
  • Page 4 4.3.2.5 Errors that are acknowledged immediately once the cause of the error has been eliminated..365 4.3.2.6 Option card changed or removed....................365 4.3.2.7 Changing the control unit.........................365 4.3.2.8 Error that are displayed on the external operator terminal..............365 5 Interfaces........................366 5.1 CANopen..............................366 ACOPOSinverter P66 User's manual V1.30...
  • Page 5 5.3.1 General information..........................436 5.3.2 Order data............................. 436 5.3.3 Technical data............................437 5.3.4 LED status indicators..........................438 5.3.4.1 System stop error codes........................439 5.3.5 Operating and connection elements..................... 439 5.3.6 POWERLINK node number........................439 5.3.7 Dynamic node allocation (DNA)......................440 ACOPOSinverter P66 User's manual V1.30...
  • Page 6 6.7.5 Single drive with safety switching device XPS AV - Case 1..............512 6.7.6 Single drive with safety switching device XPS AV - Case 2..............513 6.7.7 Single drive with safety switching device XPS AF - Case 1..............514 ACOPOSinverter P66 User's manual V1.30...
  • Page 7 7.7.2 Technical data............................546 7.8 DC bus cable.............................. 547 7.8.1 Order data............................. 547 7.8.2 Technical data............................547 7.8.3 Installation..............................547 7.9 X2X Link cables............................548 7.9.1 X67CA0X99.xxxx........................... 548 7.9.2 Technical data............................548 8 EC declaration of conformity................550 ACOPOSinverter P66 User's manual V1.30...

  • Page 8: Safety Information

    All personnel working with or near this product must be familiar with all applicable standards, guidelines and accident prevention guidelines. ACOPOSinverter P66 User's manual V1.30...
  • Page 9 • Mount and close all covers before switching on the power supply. Failure to follow these instructions can result in death or serious injury. Incorrect settings, invalid data or faulty wiring as well as other types of error can cause unexpected movements. ACOPOSinverter P66 User's manual V1.30...
  • Page 10 For additional information for the US, see NEMA ICS 1.1 (latest edition), "Safety guidelines for the application, installation and maintenance of solid state con- trol" and NEMA ICS 7.1 (latest edition), "Safety standards for construction and guide for selection, installation and operation of adjustable-speed drive sys- tems". ACOPOSinverter P66 User's manual V1.30...
  • Page 11 Perform a comprehensive commissioning test to ensure that the communication monitoring function is capable of detecting communication interruptions correctly. Failure to follow these instructions can result in serious injury and death or damage to the equipment. ACOPOSinverter P66 User's manual V1.30...

  • Page 12: General Information

    General information 2 General information 2.1 Device overview The ACOPOSinverter P66 family of products comprises five inverter sizes (A, B, C, D and E) and is ideally suited for integration in compact, powerful inverter solutions with high-performance requirements. Five inverter sizes...

  • Page 13: Model Number Key

    POWERLINK Version - 000 Version control Examples ACOPOSinverter P66, 1 x 200 to 240 V, 0.18 kW, - 000 integrated EMC filter and brake chopper, shield plate included in delivery ACOPOSinverter P66, 1 x 200 to 240 V, 0.18 kW,...

  • Page 14: Order Data

    Figure ACOPOSinverter P66 - 1-phase 200 to 240 V 8I66S200018.00-000 ACOPOSinverter P66, 1 x 200 to 240 V, 0.18 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66S200037.00-000 ACOPOSinverter P66, 1 x 200 to 240 V, 0.37 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66S200055.00-000...

  • Page 15: 8I66S200110.00-000, 8I66S200150.00-000, 8I66S200220.00-000

    Figure ACOPOSinverter P66 - 1-phase 200 to 240 V 8I66S200110.00-000 ACOPOSinverter P66, 1 x 200 to 240 V, 1.1 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66S200150.00-000 ACOPOSinverter P66, 1 x 200 to 240 V, 1.5 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66S200220.00-000...

  • Page 16: 8I66T200018.00-000, 8I66T200037.00-000, 8I66T200055.00-000, 8I66T200075.00-000

    Figure ACOPOSinverter P66 - 1-phase 200 to 240 V 8I66T200018.00-000 ACOPOSinverter P66, 3 x 200 to 240 V, 0.18 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T200037.00-000 ACOPOSinverter P66, 3 x 200 to 240 V, 0.37 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T200055.00-000...

  • Page 17: 8I66T200110.00-000, 8I66T200150.00-000, 8I66T200220.00-000

    Figure ACOPOSinverter P66 - 1-phase 200 to 240 V 8I66T200110.00-000 ACOPOSinverter P66, 3 x 200 to 240 V, 1.1 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T200150.00-000 ACOPOSinverter P66, 3 x 200 to 240 V, 1.5 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T200220.00-000...

  • Page 18: 8I66T200300.00-000, 8I66T200400.00-000, 8I66T200550.00-000, 8I66T200750.00-000

    Figure ACOPOSinverter P66 - 1-phase 200 to 240 V 8I66T200300.00-000 ACOPOSinverter P66, 3 x 200 to 240 V, 3 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T200400.00-000 ACOPOSinverter P66, 3 x 200 to 240 V, 4 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T200550.00-000...

  • Page 19: 8I66T201100.00-000, 8I66T201500.00-000

    Figure ACOPOSinverter P66 - 1-phase 200 to 240 V 8I66T201100.00-000 ACOPOSinverter P66, 3 x 200 to 240 V, 11 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T201500.00-000 ACOPOSinverter P66, 3 x 200 to 240 V, 15 kW, integrated EMC...

  • Page 20: 8I66T400037.00-000, 8I66T400055.00-000, 8I66T400075.00-000, 8I66T400110.00-000

    ACOPOSinverter P66, 3 x 380 to 500 V, 0.75 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T400110.00-000 ACOPOSinverter P66, 3 x 380 to 500 V, 1.1 kW, integrated EMC filter and brake chopper, shield plate included in delivery Optional accessories Cable and adapters 8I0XC001.003-1...

  • Page 21: 8I66T400150.00-000, 8I66T400220.00-000, 8I66T400300.00-000, 8I66T400400.00-000

    Figure ACOPOSinverter P66 - 3-phase 380 to 500 V 8I66T400150.00-000 ACOPOSinverter P66, 3 x 380 to 500 V, 1.5 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T400220.00-000 ACOPOSinverter P66, 3 x 380 to 500 V, 2.2 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T400300.00-000...

  • Page 22: 8I66T400550.00-000, 8I66T400750.00-000, 8I66T401100.00-000, 8I66T401500.00-000

    Figure ACOPOSinverter P66 - 3-phase 380 to 500 V 8I66T400550.00-000 ACOPOSinverter P66, 3 x 380 to 500 V, 5.5 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T400750.00-000 ACOPOSinverter P66, 3 x 380 to 500 V, 7.5 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T401100.00-000...

  • Page 23: 8I66T600075.00-000, 8I66T600150.00-000, 8I66T600220.00-000, 8I66T600400.00-000

    ACOPOSinverter P66, 3 x 525 to 600 V, 0.75 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T600150.00-000 ACOPOSinverter P66, 3 x 525 to 600 V, 1.5 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T600220.00-000 ACOPOSinverter P66, 3 x 525 to 600 V, 2.2 kW, integrated EMC...

  • Page 24: 8I66T600550.00-000, 8I66T600750.00-000, 8I66T601100.00-000, 8I66T601500.00-000

    Figure ACOPOSinverter P66 - 3-phase 525 to 600 V 8I66T600550.00-000 ACOPOSinverter P66, 3 x 525 to 600 V, 5.5 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T600750.00-000 ACOPOSinverter P66, 3 x 525 to 600 V, 7.5 kW, integrated EMC filter and brake chopper, shield plate included in delivery 8I66T601100.00-000...

  • Page 25: Technical Data

    Max. output current at 24 VDC 100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Table 12: 8I66S200018.00-000, 8I66S200037.00-000, 8I66S200055.00-000, 8I66S200075.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 26 0 to 10 V or 0 to 20 mA Nonlinearity ±0.3% Basic accuracy At 25°C: ±1% At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Table 12: 8I66S200018.00-000, 8I66S200037.00-000, 8I66S200055.00-000, 8I66S200075.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 27 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 28: 8I66S200110.00-000, 8I66S200150.00-000, 8I66S200220.00-000

    Max. output current at 24 VDC 100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Table 13: 8I66S200110.00-000, 8I66S200150.00-000, 8I66S200220.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 29 0 to 10 V or 0 to 20 mA Nonlinearity ±0.3% Basic accuracy At 25°C: ±1% At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Table 13: 8I66S200110.00-000, 8I66S200150.00-000, 8I66S200220.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 30 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 31: 8I66T200018.00-000, 8I66T200037.00-000, 8I66T200055.00-000, 8I66T200075.00-000

    100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Interfaces POWERLINK Type Type 3 Table 14: 8I66T200018.00-000, 8I66T200037.00-000, 8I66T200055.00-000, 8I66T200075.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 32 At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Max. load impedance Voltage 470 Ω Current 800 Ω Update time 2 ms Resolution 10-bit Table 14: 8I66T200018.00-000, 8I66T200037.00-000, 8I66T200055.00-000, 8I66T200075.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 33 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 34: 8I66T200110.00-000, 8I66T200150.00-000, 8I66T200220.00-000

    Max. output current at 24 VDC 100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Table 15: 8I66T200110.00-000, 8I66T200150.00-000, 8I66T200220.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 35 0 to 10 V or 0 to 20 mA Nonlinearity ±0.3% Basic accuracy At 25°C: ±1% At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Table 15: 8I66T200110.00-000, 8I66T200150.00-000, 8I66T200220.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 36 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 37: 8I66T200300.00-000, 8I66T200400.00-000, 8I66T200550.00-000, 8I66T200750.00-000

    100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Interfaces POWERLINK Type Type 3 Table 16: 8I66T200300.00-000, 8I66T200400.00-000, 8I66T200550.00-000, 8I66T200750.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 38 At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Max. load impedance Voltage 470 Ω Current 800 Ω Update time 2 ms Resolution 10-bit Table 16: 8I66T200300.00-000, 8I66T200400.00-000, 8I66T200550.00-000, 8I66T200750.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 39 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 40: 8I66T201100.00-000, 8I66T201500.00-000

    Output voltage 24 VDC Max. output current at 24 VDC 100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Table 17: 8I66T201100.00-000, 8I66T201500.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 41 0 to 10 V or 0 to 20 mA Nonlinearity ±0.3% Basic accuracy At 25°C: ±1% At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Table 17: 8I66T201100.00-000, 8I66T201500.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 42 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 43: 8I66T400037.00-000, 8I66T400055.00-000, 8I66T400075.00-000, 8I66T400110.00-000

    100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Interfaces POWERLINK Type Type 3 Table 18: 8I66T400037.00-000, 8I66T400055.00-000, 8I66T400075.00-000, 8I66T400110.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 44 At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Max. load impedance Voltage 470 Ω Current 800 Ω Update time 2 ms Resolution 10-bit Table 18: 8I66T400037.00-000, 8I66T400055.00-000, 8I66T400075.00-000, 8I66T400110.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 45 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 46: 8I66T400150.00-000, 8I66T400220.00-000, 8I66T400300.00-000, 8I66T400400.00-000

    100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Interfaces POWERLINK Type Type 3 Table 19: 8I66T400150.00-000, 8I66T400220.00-000, 8I66T400300.00-000, 8I66T400400.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 47 At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Max. load impedance Voltage 470 Ω Current 800 Ω Update time 2 ms Resolution 10-bit Table 19: 8I66T400150.00-000, 8I66T400220.00-000, 8I66T400300.00-000, 8I66T400400.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 48 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 49: 8I66T400550.00-000, 8I66T400750.00-000, 8I66T401100.00-000, 8I66T401500.00-000

    100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Interfaces POWERLINK Type Type 3 Table 20: 8I66T400550.00-000, 8I66T400750.00-000, 8I66T401100.00-000, 8I66T401500.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 50 At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Max. load impedance Voltage 470 Ω Current 800 Ω Update time 2 ms Resolution 10-bit Table 20: 8I66T400550.00-000, 8I66T400750.00-000, 8I66T401100.00-000, 8I66T401500.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 51 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 52: 8I66T600075.00-000, 8I66T600150.00-000, 8I66T600220.00-000, 8I66T600400.00-000

    100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Interfaces POWERLINK Type Type 3 Table 21: 8I66T600075.00-000, 8I66T600150.00-000, 8I66T600220.00-000, 8I66T600400.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 53 At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Max. load impedance Voltage 470 Ω Current 800 Ω Update time 2 ms Resolution 10-bit Table 21: 8I66T600075.00-000, 8I66T600150.00-000, 8I66T600220.00-000, 8I66T600400.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 54 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 55: 8I66T600550.00-000, 8I66T600750.00-000, 8I66T601100.00-000, 8I66T601500.00-000

    100 mA Output voltage 10 VDC 10 VDC (-0%/+10%) Output voltage 10 VDC Max. output current at 10 VDC 10 mA Interfaces POWERLINK Type Type 3 Table 22: 8I66T600550.00-000, 8I66T600750.00-000, 8I66T601100.00-000, 8I66T601500.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 56 At -10 to 60°C: ±2% Electrical isolation Output - ACOPOSinverter Output - Output Max. load impedance Voltage 470 Ω Current 800 Ω Update time 2 ms Resolution 10-bit Table 22: 8I66T600550.00-000, 8I66T600750.00-000, 8I66T601100.00-000, 8I66T601500.00-000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 57 1 logic input can be programmed as a 20 kbps pulse input. 1 logic input is configurable as an input for a PTC sensor using a switch (SW2). Trigger resistance 3 kΩ, reset value 1.8 kΩ, short-circuit proof <50 Ω Over 1000 m, load reduced by 1% per 100 m. ACOPOSinverter P66 User's manual V1.30...

  • Page 58: Installation

    ° Make sure that the entire device is grounded correctly. ° Make sure that all protective equipment such as covers, doors and grids are installed and closed. Failure to follow these instructions will result in death or serious injury. ACOPOSinverter P66 User's manual V1.30...

  • Page 59: Mechanical Data

    Size A - Dimensions and weight 8I66S200018.00-000, 8I66T200018.00-000 4x ø 5 4x ø 0.2 5.16 5.63 0.24 4.05 2.36 2.83 2.83 8I66S200037.00-000, 8I66T200037.00-000 4x ø 5 4x ø 0.2 0.24 121.5 5.12 4.78 5.63 0.24 2.36 2.83 2.83 ACOPOSinverter P66 User's manual V1.30...
  • Page 60 2.83 8I66T200055.00-000, 8I66T200075.00-000 4x ø 5 4x ø 0.2 0.24 121.5 4.78 5.12 5.63 0.24 2.36 2.83 2.83 Catalog number Weight (kg) Weight (lb) 8I66S200018.00-000, 8I66T200018.00-000 1.76 8I66T200037.00-000 1.98 8I66S200037.00-000, 8I66T200055.00-000, 8I66T200075.00-000 8I66S200055.00-000, 8I66S200075.00-000 2.42 ACOPOSinverter P66 User's manual V1.30...
  • Page 61 4x ø 5 4x ø 0.2 0.26 6.18 7.24 227.9 8.97 57.9 2.28 0.24 5.98 0.27 4.96 0.27 Catalog number Weight (kg) Weight (lb) 8I66T200300.00-000, 8I66T200400.00-000, 8I66T400400.00-000 2.20 4.85 8I66T400220.00-000, 8I66T400300.00-000 2.10 4.63 8I66T600220.00-000, 8I66T600400.00-000 4.41 ACOPOSinverter P66 User's manual V1.30...
  • Page 62 Catalog number Weight (kg) Weight (lb) 8I66T200550.00-000, 8I66T400550.00-000, 8I66T600550.00-000, 8I66T600750.00-000 7.72 8I66T200750.00-000, 8I66T400750.00-000 7.92 Size E - Dimensions and weight 2x R3 0.35 0.27 2x R0.12 12.2 11.61 2x R3 2x R0.12 0.24 7.56 0.39 ACOPOSinverter P66 User's manual V1.30...
  • Page 63 Installation Size E with EMC plate - Dimensions and weight 15.9 2.91 Catalog number Weight (kg) Weight (lb) 8I66T201100.00-000, 8I66T401100.00-000 8I66T201500.00-000, 8I66T401500.00-000 15.2 8I66T601100.00-000, 8I66T601500.00-000 14.3 ACOPOSinverter P66 User's manual V1.30...

  • Page 64: Installing The Frequency Inverter

    ° Make sure that the voltage is switched off, and then connect to the mains power supply. ° Connect the controller. 5) Programming Steps 1 to 4 must be carried out with the voltage switched off. ACOPOSinverter P66 User's manual V1.30...

  • Page 65: Getting Started

    The nominal voltage is the voltage permitted at the mains connections on the respective module. Power is only supplied to the module; the output stage or controller is NOT permitted to be switched on during this! ACOPOSinverter P66 User's manual V1.30...

  • Page 66: Mounting Conditions

    Clearance ≥50 mm (2 in.) on each side with mounted ventilation cover. Mounting type A allows the inverter to operate at ambient temperatures up to 50°C (122°F). Mounting type B Inverters mounted side by side. The protective cover should be removed. The degree of protection changes to IP20. ACOPOSinverter P66 User's manual V1.30...

  • Page 67: General Mounting Instructions

    ° The air inlets are located on the top of the device. ° The spacing around the inverter is the same as if installed vertically. ACOPOSinverter P66 User's manual V1.30...

  • Page 68: Derating Characteristic Curve

    50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz 8I66S200110.00-000, 8I66S200150.00-000, 8I66S200220.00-000 I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 8 kHz 12 kHz 16 kHz 4 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 69 16 kHz 8I66T200110.00-000, 8I66T200150.00-000, 8I66T200220.00-000 Mounting type A and B: 40°C Mounting type C: 40°C, 50°C, 60°C I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 8 kHz 12 kHz 16 kHz 4 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 70 12 kHz 16 kHz 8I66T200550.00-000, 8I66T200750.00-000 Mounting type A and B: 40°C Mounting type C: 40°C, 50°C, 60°C I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 8 kHz 12 kHz 16 kHz 4 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 71 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz 8I66T400037.00-000, 8I66T400055.00-000, 8I66T400075.00-000, 8I66T400110.00-000, 8I66T400150.00-000 I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 72 Installation 8I66T400220.00-000, 8I66T400300.00-000, 8I66T400400.00-000 I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 73 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz Mounting type C: I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 74 40°C (104°F) 50°C (122°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz Mounting type C: I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 75 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz 8I66T600220.00-000, 8I66T600400.00-000 I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 76 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz 8I66T601100.00-000, 8I66T601500.00-000 I/In 100% 40°C (104°F) 50°C (122°F) 60°C (140°F) 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz ACOPOSinverter P66 User's manual V1.30...

  • Page 77: Mounting Type

    (in) 5 (0.2) 5 (0.2) 5 (0.2) 5 (0.2) 5 (0.2) 5 (0.2) 5 (0.2) 11 (0.43) 5 (0.2) 6 (0.24) 14 (0.55) 6 (0.24) Advice: Screws are not included with the delivered product. ACOPOSinverter P66 User's manual V1.30...

  • Page 78: Wiring The Drive

    Failure to follow these instructions can result in death, serious injury or damage to property. • Make sure that the ground resistance value is 1 Ω or less. • If there are multiple grounded inverters, each inverter must be connected directly, as shown above. ACOPOSinverter P66 User's manual V1.30...

  • Page 79: Cable Characteristics

    If the installation requires a residual current protective device of less than 300 mA, it is possible to use a device lower than 300 mA by removing the screws. For more information, see "Operation in an IT system" on page If the installation comprises several inverters, provide one residual current protective device for each inverter. ACOPOSinverter P66 User's manual V1.30...
  • Page 80 Failure to follow these instructions will result in death or serious injury. Tighten the grounding screws according to the instructions provided in the section on grounding cables (see "Char- acteristics of the power unit terminals" on page 90). ACOPOSinverter P66 User's manual V1.30...

  • Page 81: Instructions In Relation To Cable Length

    • Specification of a motor for inverter applications (IEC 60034-25B or NEMA 400 should be observed) • Reduce the spacing between the motor and the inverter to a minimum • Use an unshielded cable • Reducing the inverter switching frequency (A reduction to 2.5 Hz is recommended.) ACOPOSinverter P66 User's manual V1.30...

  • Page 82: Connection Diagram

    - Q3 - S1 - Q2 - KM1 - KM1 (1) Line choke (if used) (2) Use setting "Operating state 'error'" for relay output R1 to switch off the product when an error has been detected. ACOPOSinverter P66 User's manual V1.30...
  • Page 83 Connection diagrams in accordance with EN 954-1 Category 1 and IEC/EN 61508 Safety Integrity Level SIL 1; Stop category 0 in accordance with IEC/EN 60204-1. (1) Line choke (if used) (2) Use setting "Operating state 'error'" for relay output R1 to switch off the product when an error has been detected. ACOPOSinverter P66 User's manual V1.30...

  • Page 84: Fault Reset

    Resetting function STO: The power unit is disabled and an error message is generated. The motor cannot generate any more torque and begins to freewheel. Before restarting, the error message must be reset via [FAULT RESET]. ACOPOSinverter P66 User's manual V1.30...

  • Page 85: Operation In An It System

    RISK OF DAMAGE TO FREQUENCY INVERTER To operate the inverter with an IT system, the integrated EMC filter must be disconnected as described in these instructions. Failure to follow these instructions can result in damage to property. ACOPOSinverter P66 User's manual V1.30...

  • Page 86: Disconnecting The Integrated Emc Filter

    Y capacitors as shown below. In this configuration, the product does not comply with EMC requirements as defined by IEC 61800-3. 3-phase ACOPOSinverter P66 inverters are not equipped with an EMC filter. Setting For more information about the IT jumper, see "Leakage current"...
  • Page 87 3) To separate the integrated EMC filter, remove the screw and move it to the position, as shown in the detailed view 4) Replace the front cover. Advice: • Only use the supplied screws. • Do not start up the inverter if the mounting screws have been removed. ACOPOSinverter P66 User's manual V1.30...

  • Page 88: Configuring The Inverter As A Sink Or Source (Switch)

    The switch is located under the control terminals. • Set the switch to "Source" (factory setting), if using PLC outputs with PNP transistors. • Set the switch to "Ext" if using PLC outputs with NPN transistors. ACOPOSinverter P66 User's manual V1.30...
  • Page 89 • Input STO is also connected to a 24-VDC terminal as standard. When the external power supply is switched off, function STO is triggered. • To prevent function STO from triggering when the product is switched on, the external power supply must be switched on first. ACOPOSinverter P66 User's manual V1.30...

  • Page 90: Characteristics Of The Power Unit Terminals

    Nm (lb.in) 8I66T400220.00-000, 8I66T400300.00-000, 2.5 (14) 6 (10) 1.4 (12.4) 2.5 (14) 6 (10) 1.4 (12.4) 8I66T600220.00-000, 8I66T600400.00-000 8I66T400400.00-000 4 (12) 6 (10) 1.4 (12.4) 4 (14) 6 (10) 1.4 (12.4) Maximum permitted terminal cross section ACOPOSinverter P66 User's manual V1.30...

  • Page 91: Wiring The Power Unit

    They enable the maximum possible transient braking torque. See the braking resistors in chapter "Acces- sories". For more information about the minimum values of the resistors to be connected, see the technical data for the relevant inverter. ACOPOSinverter P66 User's manual V1.30...
  • Page 92 1) Break the safety clip using a screwdriver. 2) Remove the wiring cover. 3) Fold down the cover of the terminals. 4) Remove the cover from the terminals. Arrangement of the power terminals for size ACOPOSinverter P66 User's manual V1.30...
  • Page 93 1) Break the safety clip using a screwdriver. 2) Remove the wiring cover. 3) Fold down the cover of the terminals. 4) Remove the cover from the terminals. Arrangement of the power terminals for size B 1-phase 3-phase ACOPOSinverter P66 User's manual V1.30...
  • Page 94 To access the power terminals for inverter size C, follow the instructions below: 1) Break the safety clip using a screwdriver. 2) Remove the wiring cover. 3) Fold down the cover of the terminals. 4) Remove the cover from the terminals. ACOPOSinverter P66 User's manual V1.30...
  • Page 95 Installation Arrangement of the power terminals for size C ACOPOSinverter P66 User's manual V1.30...
  • Page 96 To access the power terminals for inverter size D, follow the instructions below: 1) Break the safety clip using a screwdriver. 2) Remove the wiring cover. 3) Fold down the cover of the terminals. 4) Remove the cover from the terminals. ACOPOSinverter P66 User's manual V1.30...
  • Page 97 Installation Arrangement of the power terminals for size D ACOPOSinverter P66 User's manual V1.30...
  • Page 98 To access the power terminals for inverter size E, follow the instructions below: 1) Break the safety clip using a screwdriver. 2) Remove the wiring cover. 3) Fold down the cover of the terminals. 4) Remove the cover from the terminals. ACOPOSinverter P66 User's manual V1.30...
  • Page 99 Installation Arrangement of the power terminals for size E ACOPOSinverter P66 User's manual V1.30...

  • Page 100: Mounting The Emc Plate Assembly

    Mounting the EMC plate assembly for size C Secure the EMC plate with two M5 HS screws (1). Mounting the EMC plate assembly for size D Secure the EMC plate with three M5 HS screws (1). ACOPOSinverter P66 User's manual V1.30...
  • Page 101 Installation Mounting the EMC plate assembly for size E Secure the EMC plate with two M5 HS screws (1). ACOPOSinverter P66 User's manual V1.30...
  • Page 102 5) Shielded motor cable, shielding grounded at both ends. This shielding must be uninterrupted, and any intermediate connection terminals must be installed on the EMC plate. 6) Non-shielded cables for relay contact output. 7) Protection ground connection. 8) Unshielded cable for power supply to the inverter. ACOPOSinverter P66 User's manual V1.30...

  • Page 103: Electromagnetic Compatibility

    Use twisted-pair wires for the DC supply. For digital and analog inputs, use shielded, twisted cables with a pitch of be- Reduction in signal cable interference, tween 25 mm and 50 mm. reduction in emissions ACOPOSinverter P66 User's manual V1.30...
  • Page 104 Additional EMC measures, such as mounting in a closed control cabinet with 15 dB shielding attenuation of radiated in- terference, for example. Advice: If using an additional input filter, it should be mounted as close as possible to the inverter and con- nected directly to the mains via an unshielded cable. ACOPOSinverter P66 User's manual V1.30...

  • Page 105: Installation

    AC or DC operation, the total energy loss of which is greater than the inductive energy stored in the load. • Update time: 2 ms • Service life: 100,000 switching operations at maximum switching power ACOPOSinverter P66 User's manual V1.30...
  • Page 106 Output with open collector, configurable as sink or source via switch SW1 • Update time: 2 ms • Maximum voltage: 30 VDC • Maximum current: 100 mA Protective ground ACOPOSinverter P66 protective ground for high-speed communication. ACOPOSinverter P66 User's manual V1.30...

  • Page 107: Arrangement And Characteristics Of The Control Block Terminals And Communication And I/O Ports

    • Modbus or CANopen network • Tool for loading configurations, etc. Advice: Before connecting the RJ45 cable to the product, inspect the cable for damage. Connecting a damaged cable may cause the power supply to the controller to fail. ACOPOSinverter P66 User's manual V1.30...

  • Page 108: Wiring The Control Unit

    Open the cover to access the terminals, as shown in the examples. All screws are M3 slotted screws of 3.8 mm (0.15 in) in diameter. The ACOPOSinverter P66 control block can be removed to facilitate wiring. ACOPOSinverter P66 User's manual V1.30...
  • Page 109 Installation ACOPOSinverter P66 User's manual V1.30...
  • Page 110 2) Wire 10 V, the analog inputs (AI1 to AI3), COM, digital input AQ1 and the COM terminals. 3) Wire the relay outputs. 4) Wire the PE terminal of the ACOPOSinverter P66 as shown below - Example for size C. ACOPOSinverter P66 User's manual V1.30...

  • Page 111: Testing The Installation

    Failure to follow these instructions can result in death, serious injury or damage to property. Mechanical installation Check the mechanical installation of the overall inverter system: 1) Have the specified spacing requirements been observed during installation? 2) Have all mounting screws been tightened using the specified tightening torque? ACOPOSinverter P66 User's manual V1.30...

  • Page 112: Maintenance

    Starting from the commissioning date. The actual service intervals required are determined by the specific environmental conditions. It is possible that the fans may continue to function for a certain period after the inverter has been switched off. ACOPOSinverter P66 User's manual V1.30...
  • Page 113 If the specified procedure cannot be performed without executing a move command because of the internal mains protection control, perform the procedure during the active power stage. However, the motor must be stopped, in order to prevent noticeable mains current in the capacitors. ACOPOSinverter P66 User's manual V1.30...

  • Page 114: Leakage Current

    380 to 500 V 8I66T400300.00-000 4.33 mA 5.2 mA 8I66T400400.00-000 8I66T400550.00-000 8.23 mA 9.88 mA 8I66T400750.00-000 8I66T401100.00-000 8.47 mA 10.16 mA 8I66T401500.00-000 8I66T600075.00-000 8I66T600150.00-000 8I66T600220.00-000 8I66T60040.00-000 3-phase <0.5 mA 525 to 600 V 8I66T600550.00-000 8I66T600750.00-000 8I66T601100.00-000 8I66T601500.00-000 ACOPOSinverter P66 User's manual V1.30...

  • Page 115: Using The Acoposinverter Without Automation Studio

    [Auto-tuning] (tUn) to autotune the connected motor in cold state. Getting started If the inverter has not been switched on for a long time, the capacitors must be fully charged before the motor is started. ACOPOSinverter P66 User's manual V1.30...
  • Page 116 Line contactor Advice: RISK OF DAMAGE TO FREQUENCY INVERTER Do not switch on the frequency inverter for cycles shorter than 60 seconds. Failure to observe these instructions can result in damage to the equipment. ACOPOSinverter P66 User's manual V1.30...

  • Page 117: Factory Configuration

    To work with the least possible number of default inverter settings, select macro configuration [Macro configuration] (CFG) [Start/Stop] (StS), followed by [Factory settings] (FCS) [Macro-Conf] (InI). Check that the values specified above are compatible with the relevant application. ACOPOSinverter P66 User's manual V1.30...

  • Page 118: Application Functions

    Stop-at distance (remote stop) calculated after decel- ■ ■ eration limit switch Parameter switching ■ ■ ■ ■ ■ ■ Motor or configuration switching ■ ■ ■ Traverse control ■ Stop mode ■ ■ ■ ACOPOSinverter P66 User's manual V1.30...

  • Page 119: Basic Functions

    7) ESC button: To discard a value, parameter or menu and return to the previous selection Advice: If control via the terminal is enabled, buttons 3, 4, 5 and 6 can be used to control the inverter directly. ACOPOSinverter P66 User's manual V1.30...
  • Page 120 ON display: In operating mode, a valid function block program is running on the ACOPOSin- verter. It is assumed that the inverter is operating. State and configuration parameters cannot be modified. Min = 0.00 Max = 99.99 Quick << >> ACOPOSinverter P66 User's manual V1.30...
  • Page 121 ☑ When multiple selection is possible, the selected items are indicated by a ✓symbol. Acceleration ☑ Example: To create a [USER MENU], multiple parameters can be selected. Deceleration ☐ ☐ Acceleration 2 Deceleration 2 Edit ACOPOSinverter P66 User's manual V1.30...
  • Page 122 ON display: In operating mode, a valid function block program is running on the ACOPOSin- verter. It is assumed that the inverter is operating. State and configuration parameters cannot be changed. Min = 0.00 Max = 99.99 Quick << >> ACOPOSinverter P66 User's manual V1.30...
  • Page 123 ↓ 3 seconds Term 0.0 A 0.0 Hz ACCESS LEVEL Basic Standard Advanced Expert ↓ ENT Term 0.0 Hz 0.0 A 1 DRIVE MENU 1.1 SPEED REFERENCE 1.2 MONITORING 1.3 CONFIGURATION Quick Code << >> ACOPOSinverter P66 User's manual V1.30...

  • Page 124: Switching On The Inverter For The First Time

    1.3 CONFIGURATION << >> Quick Code ↓ ESC MAIN MENU 1 DRIVE MENU 2 IDENTIFICATION Press ESC to display the main menu on the graphic display terminal. 3 INTERFACE 4 OPEN / SAVE AS 5 PASSOWRD ACOPOSinverter P66 User's manual V1.30...
  • Page 125 1.3 CONFIGURATION << >> Quick Code ↓ 10 seconds +0.0 Hz Term 0.0 A Frequency ref. +1.3 Hz After 10 seconds, the screen automatically changes to the monitoring screen. Min = -599.0 Max = +599.0 Quick ACOPOSinverter P66 User's manual V1.30...
  • Page 126 FFFFFFFFF Product V1.1 IE 01 SAFETY FUNCTION FU status safety Standard Safe param. CRC 8529 FUNCTION BLOCKS Vers. Prog format 1 Catalog version 1 OPTION 1 No opt GRAPH. OPERATOR TERMINAL GRAPHIC S V1.2IE07 00000000000000000 ACOPOSinverter P66 User's manual V1.30...

  • Page 127: Structure Of Parameter Tables

    Parameter that can be modified during operation or when stopped. To modify the assignment of these parameters, press and hold the ENT button for two seconds. ACOPOSinverter P66 User's manual V1.30...

  • Page 128: Searching For A Parameter In This Document

    F. The parameter value is currently displayed G. The parameter unit is currently displayed Normal display (no error code and no startup): Displays the parameter selected from menu [1.2 MONITORING] (MOn-) (standard selection: [Frequency ref.] (FrH)). ACOPOSinverter P66 User's manual V1.30...

  • Page 129: Structure Of The Menus

    [INPUTS/ OUTPUTS CFG] (I_O-) Multiple alarms can be selected. They must be "selected" as shown below. The number on the right indicates the following: selected not selected The same principle is used for all multiple selections. ACOPOSinverter P66 User's manual V1.30...

  • Page 130: Commissioning With Acpi Safeconfigurator

    Modbus communication. This is located on the front of the drive or on the terminal block circuit board (ACOPOSinverter P66). RJ45 female connectors arranged in pairs, e.g. for communication in a POW- ERLINK network, cannot be used for this purpose.
  • Page 131 Component "Modbus serial communication DTM" from the device catalog must be added to the network and configured to the COM interface that is displayed in the Windows Device Manager for the "TSX C USB 485 (COMx)". Press "OK" to confirm the change. ACOPOSinverter P66 User's manual V1.30...
  • Page 132 FDTcontainer buttons from this point on. The arrow icon at the top right can be used to hide categories "Device", "Topology" and "View". To establish the synchronized online communication, the configuration of component "ACPi P66_P76" must be opened. Regardless of which FDTcontainer is used, the following components should be displayed: ACOPOSinverter P66 User's manual V1.30...
  • Page 133 If all entries are correct in tab "My device", the synchronization symbol in the device-specific user interface can be selected. The view should change as follows: 1) Header with device-specific user interfaces 2) Status bar 3) Operating tabs 4) Footer ACOPOSinverter P66 User's manual V1.30...

  • Page 134: Configuring The Acoposinverter Using Acpi Safeconfigurator

    Information: Using tab "Parameters" to adjust the configuration and then use it on a PLC requires considerable detailed knowledge of the device and is not part of the descriptions from B&R. ACOPOSinverter P66 User's manual V1.30...

  • Page 135: Monitoring Drive Parameters

    Adjusting configuration parameters using ACPi SafeConfigurator is intended for autonomous opera- tion of the ACOPOSinverter, i.e. without a PLC. Adjusting configuration parameters using ACPi SafeConfigurator can result in a disturbance in com- munication with the PLC afterwards. ACOPOSinverter P66 User's manual V1.30...

  • Page 136: Programming

    MOVEMENTS WITHOUT BRAKING EFFECT Make sure that movements without braking effect do not cause injury or damage to the device. Failure to follow these instructions can result in serious injury and death or damage to the equipment. ACOPOSinverter P66 User's manual V1.30...

  • Page 137: Reference Mode (Ref)

    (AIU1) (LFr) (MFr) (rPI) (FrH) (rPC) (2) 2 s or ESC The parameter value shown on the diagram and the displayed parameter unit serve as examples here. = ENT ESC = ESC = ESC 51.3 HErt Value - Unit ACOPOSinverter P66 User's manual V1.30...

  • Page 138: Menu

    Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...

  • Page 139: Monitoring Mode (Mon)

    After the inverter has been switched off, or after a mains supply failure, the parameters for the inverter state are displayed (Example: [Ready] (rdY)). The selected parameter will then be displayed when a move command is issued. ACOPOSinverter P66 User's manual V1.30...

  • Page 140: Tree Structure

    The parameters shown on the diagram are provided as examples. (1) Only displayed when the graphic display terminal is used = ENT ESC = ESC Wert Einheit StFr MMO- IOM- SAF- MFb- CMM- MpI- I2tM pEt- CnFS CFpS ALGr ALr- SSt- dGt- COd- ACOPOSinverter P66 User's manual V1.30...

  • Page 141: Menu

    Output torque (100% = Nominal motor torque, estimated value based on current measurement). [I motor] Calculated motor current. (Measured value) I2tM [I²t overload level] Monitoring of the I²t overload level [I²t model activation] [YES] This parameter can be accessed if (I2tA) (YES). ACOPOSinverter P66 User's manual V1.30...
  • Page 142 AI2 function assignment. If no functions have been assigned, [No](nO) is displayed. The following parameters are displayed on the graphic display terminal when you press the ENT button for the parameter. Identical to [AI1 assignment](AI1A). ACOPOSinverter P66 User's manual V1.30...
  • Page 143 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 144 [RP min value] Minimum RP value. Minimum pulse input (0%). [RP max value] Maximum pulse input value on maximum speed (100%). [RP filter] Filter time of the low-pass filter for filtering interference (pulse input). ACOPOSinverter P66 User's manual V1.30...
  • Page 145 Bit 10: Reserved Bit 11: Reserved Bit 12: Reserved Bit 13 = 1: Motor speed cannot be measured Bit 14 = 1: Motor ground short circuit detected Bit 15 = 1: Motor short circuit detected ACOPOSinverter P66 User's manual V1.30...
  • Page 146 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 147 [Local](LOC): Handwheel [HMI](HMI): Graphic display terminal or operator terminal [Modbus](Mdb): Integrated Modbus [CANopen com.](CAn): Integrated CANopen® [+/- Speed](tUd): +/- speed [Com. card](nEt): Communication card (if used) Tool](P S): PC software [Frequency ref.] Frequency setpoint before ramp ACOPOSinverter P66 User's manual V1.30...
  • Page 148 Bit 15: "Direction", direction of speed • 0: Forward on output • 1: Reverse on output The bit combination 0, 1, 2, 4, 5 and 6 defines the state as per the overview of states in the DSP 402 standard. ACOPOSinverter P66 User's manual V1.30...
  • Page 149 Value of the input word 5 [Com Scan In6 val.] Value of the input word 6 [Com Scan In7 val.] Value of the input word 7 [Com Scan In8 val.] Value of the input word 8 ACOPOSinverter P66 User's manual V1.30...
  • Page 150 [Transmit PDO1-1] First frame of the transmit PDO1. tp12 [Transmit PDO1-2] Second frame of the transmit PDO1. tp13 [Transmit PDO1-3] Third frame of the transmit PDO1. tp14 [Transmit PDO1-4] Fourth frame of the transmit PDO1. ACOPOSinverter P66 User's manual V1.30...
  • Page 151 The parameters described on this page can be accessed by: DRI- > MOn- > CMM- > CnM- > nMtS Code Name/Description nMtS [CANopen NMT state] Inverter NMT state of the CANopen® slave. bOOt [Boot](bOOt): Switch on StOP [Stopped](StOP): Stopped [Operational](OPE): In operation POPE [Pre-op](POPE): Ready for operation ACOPOSinverter P66 User's manual V1.30...
  • Page 152 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 153 Resets the operating data. [No](nO): Reset not executed [Reset KWh](APH): Clears [Reset KWh](APH) [Rst. runtime](rtH): Clears [Rst. runtime](rtH) [rst. P On t.](PtH): Clears [rst. P On t.](PtH) Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 154 4-20mA](AP3) [Torque/current lim att.](SSA) [Th.drv.att.](tAd) [IGBT al.](tJA) [Brake R. al.](bOA) [Underload. Proc. Al.](ULA) [Overload. Proc. Al.](OLA) rSdA [Rope slack alarm](rSdA) ttHA [High torque alarm](ttHA) ttLA [Low torque alarm](ttLA) dLdA [Dynamic load alarm](dLdA) FqLA [Fr.met. alar.](FqLA) ACOPOSinverter P66 User's manual V1.30...
  • Page 155 CPU](InFE): CPU error (RAM, flash memory, task, etc.) [Line contactor](LCF): Line contactor error LFF3 [AI3 4-20mA loss](LFF3): AI3 4 to 20 mA loss [Overbraking](ObF): Overbraking [Overcurrent](OCF): Overcurrent [Inverter overheat](OHF): Inverter overheating [Proc.Overload Flt](OLC): Torque overload [Motor overload](OLF): Motor overload ACOPOSinverter P66 User's manual V1.30...
  • Page 156 [Command channel](CMdC)). Sr11 [Saf01 Reg n-1] SAF1 register x (1 in last position) Sr21 [SAF2 Reg n-1] SAF2 register x (1 in last position) SrA1 [SF00 Reg n-1] SF00 register x (1 in last position) ACOPOSinverter P66 User's manual V1.30...
  • Page 157 Interruption in internal communication option InF1 [Rating error](InF1): Unspecified inverter size InF2 [Incomp./unspec. power card](InF2): Unspecified or incompatible power card InF3 [Internal serial link](InF3): Interruption in internal serial communication InF4 [Internal-mftg zone](InF4): Internal manufacturing error ACOPOSinverter P66 User's manual V1.30...
  • Page 158 Bit 12: 1 - Function "Safe Stop 1" detected a safety function error. Bit 13: 1 - Function "Safely Limited Speed" triggered an error. Bit 14: 1 - Motor data is corrupted. Bit 15: 1 - Error detected in internal serial connection data flow ACOPOSinverter P66 User's manual V1.30...
  • Page 159 Bit 8: 1 - SMS overspeed error detected Bit 9: 1 - Internal SMS error detected Bit 10: Reserved Bit 11: 1 - Internal GDL error detected 1 Bit 12: 1 - GDL internal error detected 2 Bit 13 to 15: Reserved ACOPOSinverter P66 User's manual V1.30...
  • Page 160 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 161 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...

  • Page 162: Configuration Mode (Conf)

    MANAGEMENT](FLt-) ° [COMMUNICATION](COM-) ° [ACCESS LEVEL](LAC) 4.2.3.2 Tree structure The parameters displayed here are provided as examples. = ENT ESC = ESC COnF MYMn FCS- FULL SIM- SEt- drC- I_O- CtL- FbM- FUn- FLt- COM- ACOPOSinverter P66 User's manual V1.30...

  • Page 163: My Menu

    To change the assignment of this parameter, press the ENT key for 2 seconds. ACOPOSinverter P66 User's manual V1.30...

  • Page 164: Macro Configuration

    In 3-wire control, the assignment of inputs LI1 to LI6 shifts. Advice: These pinouts are reinitialized every time the macro configuration changes. Other configurations and settings In addition to the I/O pinout, additional parameters are assigned, however, only in macro configuration "Hoist- ing". ACOPOSinverter P66 User's manual V1.30...
  • Page 165 (1) If there is no existing safety function, a safety module contact must be integrated into the brake circuit, so that the brakes are engaged safely when the safety function "Safe Torque Off" is activated (see "Wiring instructions" on page 78). ACOPOSinverter P66 User's manual V1.30...

  • Page 166: Full

    [Ignore](nO): Error ignored: To be used when the power to the inverter is supplied via a single-phase supply or by the DC bus. [Freewheel](YES): Error when coasting to a stop. ACOPOSinverter P66 User's manual V1.30...
  • Page 167 [Rated motor volt.] 100 to 480 V According to invert- er performance Rated motor voltage given on the nameplate. 8I66S200xxx.00-000: 100 to 240 V - 8I66T40xxxx.00-000: 200 to 480 V - 8I66T60xxxx.00-000: 525 to 600 V ACOPOSinverter P66 User's manual V1.30...
  • Page 168 The factory setting is 50 Hz and is replaced by a default setting of 60 Hz if [Standard mot. freq](bFr) is set to 60 Hz. [Motor control type](Ctt) [Sync. mot.](SYn). This parameter is not available if ACOPOSinverter P66 User's manual V1.30...
  • Page 169 1420 8I66T400220.00-000 1430 8I66T400300.00-000 1420 8I66T400400.00-000 1425 8I66T400550.00-000 1430 8I66T400750.00-000 1450 8I66T401100.00-000 1450 8I66T401500.00-000 1455 8I66T600075.00-000 1400 8I66T600150.00-000 1420 8I66T600220.00-000 1430 8I66T600400.00-000 1425 8I66T600550.00-000 1430 8I66T600750.00-000 1450 8I66T601100.00-000 1450 8I66T601500.00-000 1455 If (BFR) = 60: ACOPOSinverter P66 User's manual V1.30...
  • Page 170 [Default](tAb): The default value of the stator resistance is used to control the motor. MEAS [Measure](MEAS): The stator resistance measured by the autotuning function is used to control the motor. [Customized](CUS): The manually configured stator resistance is used to control the motor. ACOPOSinverter P66 User's manual V1.30...
  • Page 171 Default [0.1 A] 8I66x200018.00-000 8I66x200037.00-000 8I66x200055.00-000 8I66x200075.00-000 8I66x200110.00-000 8I66x200150.00-000 8I66x200220.00-000 8I66T200300.00-000 8I66T200400.00-000 8I66T200550.00-000 8I66T200750.00-000 8I66T201100.00-000 8I66T201500.00-000 8I66T400037.00-000 8I66T400055.00-000 8I66T400075.00-000 8I66T400110.00-000 8I66T400150.00-000 8I66T400220.00-000 8I66T400300.00-000 8I66T400400.00-000 8I66T400550.00-000 8I66T400750.00-000 8I66T401100.00-000 8I66T401500.00-000 8I66T600075.00-000 8I66T600150.00-000 8I66T600220.00-000 8I66T600400.00-000 8I66T600550.00-000 8I66T600750.00-000 8I66T601100.00-000 8I66T601500.00-000 ACOPOSinverter P66 User's manual V1.30...
  • Page 172 The parameters described on this page are accessed by: DRI- > COnF > FULL > CtL- Code Name/Description Setting range Factory settings SEt- [SETTINGS] [Ramp increment] This parameter can be used for [Acceleration](ACC), [Deceleration] (dEC), [Acceleration 2](AC2) [Deceleration 2] (dE2). 0.01 [0,01]: 99.99-second ramp [0,1]: 999.9-second ramp [1]: 6,000-second ramp ACOPOSinverter P66 User's manual V1.30...
  • Page 173 [High speed 3] 0 to 599 Hz 50 Hz Available if [4 High speed](SH4) is not set to[No](nO). HSP4 [High speed 4] 0.0 to 599.0 Hz 50.0 Hz Available if [4 High speed](SH4) is not set to[No](nO). ACOPOSinverter P66 User's manual V1.30...
  • Page 174 8I66T400055.00-000 8I66T400075.00-000 8I66T400110.00-000 8I66T400150.00-000 8I66T400220.00-000 8I66T400300.00-000 8I66T400400.00-000 8I66T400550.00-000 8I66T400750.00-000 8I66T401100.00-000 8I66T401500.00-000 8I66T600075.00-000 8I66T600150.00-000 8I66T600220.00-000 8I66T600400.00-000 8I66T600550.00-000 8I66T600750.00-000 8I66T601100.00-000 8I66T601500.00-000 [IR compensation] 0 to 200% 100% IR compensation. [Slip compensation] 0 to 300% 100% Slip compensation. ACOPOSinverter P66 User's manual V1.30...
  • Page 175 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...

  • Page 176: Parameter Settings

    Example: Setting in which [K speed loop filter] (SFC) = 100 • [Speed prop. gain] (SPG) affects the bandwidth and the response time. • [Speed time integral] (SIt) affects the speed overshoot. ACOPOSinverter P66 User's manual V1.30...
  • Page 177 [Auto DC injection](AdC) is not set to [No](nO). Standstill injection time. The parameter can be called if [Motor control type](Ctt) is set to [Sync. mot.](SYn), this time corresponds to the hold time at speed zero. ACOPOSinverter P66 User's manual V1.30...
  • Page 178 If the setting is less than 0.25 in, the inverter can lock in error mode [Output Phase Loss](OPL), if this has been enabled). If this lies below the no-load current of the motor, the motor cannot run. ACOPOSinverter P66 User's manual V1.30...
  • Page 179 The parameters described on this page are accessed by: DRI- > COnF > FULL > CtL- Code Name/Description Setting range Factory settings SEt- [SETTINGS] (Continued) [Preset speed 2] 0 to 599 Hz 10 Hz Preset speed 2. [Preset speed 3] 0 to 599 Hz 15 Hz Preset speed 3. ACOPOSinverter P66 User's manual V1.30...
  • Page 180 Preset speed 16. [Multiplying coeff.] 0 to 100% 100% Multiplication factor that is accessible when [Multiplier ref.](MA2, MA3) is assigned to the graphic display terminal. [+/-Speed limitation] 0 to 50% Limitation of +/- speed variation. ACOPOSinverter P66 User's manual V1.30...
  • Page 181 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 182 0 to 10 Hz 4 Hz Low traverse frequency. [Quick step High] 0 to 0 Hz [Traverse freq. high](trH) High quick step. [Quick step Low] 0 to 0 Hz [Traverse freq. low](trL) Low quick step. ACOPOSinverter P66 User's manual V1.30...
  • Page 183 Only visible if [Ovld Time Detect.](tOL) is not set to 0. This parameter is used to detect an "application overload". This is not thermal overload of the motor or inverter. ACOPOSinverter P66 User's manual V1.30...
  • Page 184 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 185 [V/F Quad.](UFq): Variable torque. Can be used for pump and fan applications. [Energy Sav.](nLd): Energy saving. For straightforward applications without a high-dynamic requirement. ACOPOSinverter P66 User's manual V1.30...
  • Page 186 Default [0.1 PS] 8I66x200018.00-000 8I66x200037.00-000 8I66x200055.00-000 8I66x200075.00-000 8I66x200110.00-000 8I66x200150.00-000 8I66x200220.00-000 8I66T200300.00-000 8I66T200400.00-000 8I66T200550.00-000 8I66T200750.00-000 8I66T201100.00-000 8I66T201500.00-000 8I66T400037.00-000 8I66T400055.00-000 8I66T400075.00-000 8I66T400110.00-000 8I66T400150.00-000 8I66T400220.00-000 8I66T400300.00-000 8I66T400400.00-000 8I66T400550.00-000 8I66T400750.00-000 8I66T401100.00-000 8I66T401500.00-000 8I66T600075.00-000 8I66T600150.00-000 8I66T600220.00-000 8I66T600400.00-000 8I66T600550.00-000 8I66T600750.00-000 8I66T601100.00-000 8I66T601500.00-000 ACOPOSinverter P66 User's manual V1.30...
  • Page 187 Default [0.1 A] 8I66x200018.00-000 8I66x200037.00-000 8I66x200055.00-000 8I66x200075.00-000 8I66x200110.00-000 8I66x200150.00-000 8I66x200220.00-000 8I66T200300.00-000 8I66T200400.00-000 8I66T200550.00-000 8I66T200750.00-000 8I66T201100.00-000 8I66T201500.00-000 8I66T400037.00-000 8I66T400055.00-000 8I66T400075.00-000 8I66T400110.00-000 8I66T400150.00-000 8I66T400220.00-000 8I66T400300.00-000 8I66T400400.00-000 8I66T400550.00-000 8I66T400750.00-000 8I66T401100.00-000 8I66T401500.00-000 8I66T600075.00-000 8I66T600150.00-000 8I66T600220.00-000 8I66T600400.00-000 8I66T600550.00-000 8I66T600750.00-000 8I66T601100.00-000 8I66T601500.00-000 ACOPOSinverter P66 User's manual V1.30...
  • Page 188 1420 8I66T400220.00-000 1430 8I66T400300.00-000 1420 8I66T400400.00-000 1425 8I66T400550.00-000 1430 8I66T400750.00-000 1450 8I66T401100.00-000 1450 8I66T401500.00-000 1455 8I66T600075.00-000 1400 8I66T600150.00-000 1420 8I66T600220.00-000 1430 8I66T600400.00-000 1425 8I66T600550.00-000 1430 8I66T600750.00-000 1450 8I66T601100.00-000 1450 8I66T601500.00-000 1455 If (BFR) = 60: ACOPOSinverter P66 User's manual V1.30...
  • Page 189 This parameter is not stored when the inverter is switched off. It shows the autotuning state since the last time the device was commis- sioned. [Not done](tAb): Autotuning has not been executed. PEnd [Idle] (PEnd): Autotuning has been requested but has not been performed yet. PrOG [Active](PrOG): Autotuning is being performed. FAIL [Failed](FAIL): Autotuning has failed. ACOPOSinverter P66 User's manual V1.30...
  • Page 190 After this, the flux current will be adjusted to the motor's magnetizing current. [Not cont.](FnC): Non-continuous mode [continuous](FCt): Continuous mode. This option is not possible if [Auto DC injection](AdC) is set to [YES](YES), or if [Type of stop](Stt) was set to [Freewheel](nSt). ACOPOSinverter P66 User's manual V1.30...
  • Page 191 • Check the magnetic reluctance of the synchronous motor. [Saliency mot. state](SMOt) displays [Med salient](MLS) [High salient](HLS): • Perform the steps under 3. Improve tuning results • Perform the steps under 4. Adjust PHS. [Saliency mot. state](SMOt) [Low salient](LLS): Or if corresponds to ACOPOSinverter P66 User's manual V1.30...
  • Page 192 Using the ACOPOSinverter without Automation Studio • Perform the steps under 4. Adjust PHS. ACOPOSinverter P66 User's manual V1.30...
  • Page 193 See [HF inj. activation] (HFI). Power values can be increased for motors with high cogging, if high frequency injection is enabled. [HF inj. activation] (HFI). ACOPOSinverter P66 User's manual V1.30...
  • Page 194 Max. value Default 8I66x200018.00-000 8I66x200037.00-000 8I66x200055.00-000 8I66x200075.00-000 8I66x200110.00-000 8I66x200150.00-000 8I66x200220.00-000 8I66T200300.00-000 8I66T200400.00-000 8I66T200550.00-000 8I66T200750.00-000 8I66T201100.00-000 8I66T201500.00-000 8I66T400037.00-000 8I66T400055.00-000 8I66T400075.00-000 8I66T400110.00-000 8I66T400150.00-000 8I66T400220.00-000 8I66T400300.00-000 8I66T400400.00-000 8I66T400550.00-000 8I66T400750.00-000 8I66T401100.00-000 8I66T401500.00-000 8I66T600075.00-000 8I66T600150.00-000 8I66T600220.00-000 8I66T600400.00-000 8I66T600550.00-000 8I66T600750.00-000 8I66T601100.00-000 8I66T601500.00-000 ACOPOSinverter P66 User's manual V1.30...
  • Page 195 Default [0.1 Nm] 8I66x200018.00-000 8I66x200037.00-000 8I66x200055.00-000 8I66x200075.00-000 8I66x200110.00-000 8I66x200150.00-000 8I66x200220.00-000 8I66T200300.00-000 8I66T200400.00-000 8I66T200550.00-000 8I66T200750.00-000 8I66T201100.00-000 8I66T201500.00-000 8I66T400037.00-000 8I66T400055.00-000 8I66T400075.00-000 8I66T400110.00-000 65535 8I66T400150.00-000 8I66T400220.00-000 8I66T400300.00-000 8I66T400400.00-000 8I66T400550.00-000 8I66T400750.00-000 8I66T401100.00-000 8I66T401500.00-000 8I66T600075.00-000 8I66T600150.00-000 8I66T600220.00-000 8I66T600400.00-000 8I66T600550.00-000 8I66T600750.00-000 8I66T601100.00-000 8I66T601500.00-000 ACOPOSinverter P66 User's manual V1.30...
  • Page 196 Calculation of the stator thermal state, based on the stator resistance calculated during the initial tuning of the cold motor and the autotuning performed at each startup. Advice: Before [Auto tuning usage] (TUNU) is set to [Cold tun] (CT), autotuning must be performed to obtain reference values for a cold motor. ACOPOSinverter P66 User's manual V1.30...
  • Page 197 Parameter that can be modified during operation or when stopped. To change the assignment of this parameter, press the ENT key for 2 seconds. ACOPOSinverter P66 User's manual V1.30...
  • Page 198 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 199 V/f profile setting This parameter can be accessed if [Motor control type](Ctt) [V/F 5pts](UF5). [F5] 0 to 599 Hz 0 Hz [Motor control type](Ctt) [V/F 5pts](UF5). V/f profile setting This parameter can be accessed if ACOPOSinverter P66 User's manual V1.30...
  • Page 200 [Action Boost] 0 to 599 Hz 0 Hz This parameter can be accessed if [Boost activation](bOA) is not set to [No](nO). [Boost](bOO) A frequency that is no longer affected by once it exceeds the magnetizing current. ACOPOSinverter P66 User's manual V1.30...
  • Page 201 70 m 45 m 105 m 85 m 65 m 50 m 40 m 30 m 8I66T400110.00-000 100 m 70 m 45 m 105 m 85 m 65 m 50 m 40 m 30 m ACOPOSinverter P66 User's manual V1.30...
  • Page 202 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 203 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 204 To change the assignment of this parameter, press the ENT key for 2 seconds. ACOPOSinverter P66 User's manual V1.30...
  • Page 205 Safety function SLS channel 1 SLS2 [SLS ch.2](SLS2): Safety function SLS channel 2 SS11 [SS1 ch.1](SS11): Safety function SS1 channel 1 SS12 [SS1 ch.2](SS12): Safety function SS1 channel 2 StO1 [STO ch.1](St01): Safety function STO channel 1 ACOPOSinverter P66 User's manual V1.30...
  • Page 206 The minimum value corresponds to a 0% setpoint and the maximum value to a 100% setpoint. The minimum value can be greater than the maximum value: Reference 100% Current or voltage or pulse input [Min value] [Max value] 20 mA or CrLx CrHx 10 V or 20.00 kHz ACOPOSinverter P66 User's manual V1.30...
  • Page 207 Current or voltage input 20 mA or [Max value] [Min value] 10 V Range 0 100% Reference 100% Current or voltage input [Min value] 20 mA [Max value] or 10 V -100% Range -100% +100% ACOPOSinverter P66 User's manual V1.30...
  • Page 208 (for analog inputs and pulse input only). In the case of the PID controller, this is the PID output setpoint. The limit values are defined by parameters [Low speed](LSP) [High speed](HSP). Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 209 Range -100% → 100% Reference 100% [Interm. point Y] Current or [Min value] -[Interm. point X] voltage input (-100%) [Interm. point X] [Max value] 20 mA (100%) or 10 V -[Interm. point Y] -100% ACOPOSinverter P66 User's manual V1.30...
  • Page 210 AI2S [AI2 Interm. point Y] 0 to 100% Output delinearization point coordinate (frequency reference). Percentage of the internal frequency setpoint that corresponds to percent- [AI2 Interm. point X](A12E) of the signal at the physical input. ACOPOSinverter P66 User's manual V1.30...
  • Page 211 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 212 [IGBT al.](tJA): Thermal transition alarm [AI3 Al. 4-20](AP3): 4-20 mA Al3 failure alarm [Brake R. al.](rdY): Ready for operation [OL01] ol01 (oL01): Function block: Logic output 01 [OL10] OL10 (oL10): Function block: Logic output 10 ACOPOSinverter P66 User's manual V1.30...
  • Page 213 (nO): Relay controlled via OL1R. Relay is disconnected if the inverter is in operating state "Error" [YES](YES): Relay controlled via OL1R. 0 to 9,999 ms, then 10.00 to 60.00 s on the integrated display terminal. ACOPOSinverter P66 User's manual V1.30...
  • Page 214 The electrical characteristics of this analog input remain unchanged. As these characteristics are different from the characteristics of a logic output, it is necessary to check that they are compatible with the intended type of application. ACOPOSinverter P66 User's manual V1.30...
  • Page 215 For assignments remains at 0. The status change takes place after the configured time period, if the information becomes false. 0 to 9,999 ms, then 10.00 to 60.00 s on the integrated display terminal. ACOPOSinverter P66 User's manual V1.30...
  • Page 216 (range x ASLx). The factory preset value, 100%, does not change the upper limit value. • The value of parameter [Scaling AOx min](ASLx) [Scal- must always be less than the value of parameter ing AOx max](ASHx). ACOPOSinverter P66 User's manual V1.30...

  • Page 217: Application Example

    0%. Parameter [AO1 min scal](ASH1) changes the upper limit value by 0.5 times the nominal motor torque, i.e. 100 - 100/5 = 80% (New value = Lower limit value + (range x ASH1)). ACOPOSinverter P66 User's manual V1.30...
  • Page 218 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 219 Measured speed setpoint reached: [Pulse warning thd.](FqL). dLdA [Dynamic load alarm](dLdA): Load variation detection (see [DYNAMIC LOAD DETECT.](dLd-)). [ALARM GRP2 DEFINITION] A2C- Identical to [ALARM GRP1 DEFINITION](A1C-) [ALARM GRP3 DEFINITION] A3C- Identical to [ALARM GRP1 DEFINITION](A1C-) ACOPOSinverter P66 User's manual V1.30...
  • Page 220 More than one function can be assigned to the same bit. Advice: Stop commands sent via the graphic display terminal or the external operator terminal remain active, even if the terminals no longer constitute the active command channel. ACOPOSinverter P66 User's manual V1.30...
  • Page 221 • Terminals, only available if = Terminals Fr2: • Terminals, graphic display terminal, integrated Modbus, integrated CANopen®, communication card and +/- speed Advice: [Ref.1B channel] (Fr1b) [Ref 1B switching] (rCb) must be configured in menu [APPLICATION FUNCT.] (Fun-). ACOPOSinverter P66 User's manual V1.30...
  • Page 222 SA2, SA3, dA2, dA3: • Terminals only Fr2: • Terminals, graphic display terminal, integrated Modbus, integrated CANopen®, communication card and +/- speed Advice: [Ref.1B channel] (Fr1b) [Ref 1B switching] (rCb) must be configured in menu [APPLICATION FUNCT.] (Fun-). ACOPOSinverter P66 User's manual V1.30...
  • Page 223 [Ref.1 channel] (RUN/STOP FWD/REV) Graphic display terminal [Profile] CHCF Forced local [Ref. 2 switching] Forward Reverse STOP STOP Graphic display terminal (Stop Key priority) [Ref.2 channel] Key: Parameter: The black square represents the factory setting assignment ACOPOSinverter P66 User's manual V1.30...
  • Page 224 Graphic display terminal (Stop Key priority) [Cmd channel 2] Key: Parameter: The black square represents the factory setting assignment, except for [Profile]. Cd1, Cd2: • Terminals, graphic display terminal, integrated Modbus, integrated CANopen®, communication card ACOPOSinverter P66 User's manual V1.30...
  • Page 225 C211, if the channel for the integrated Modbus is active C311, if the communication card channel is active If the active channel is the graphic display terminal, the functions and commands assigned to internal switchable CDxx bits are inactive. ACOPOSinverter P66 User's manual V1.30...
  • Page 226 Make sure that the commands and functions assigned to bits C101 C315 do not result in unsafe states in the event of a communication interruption. Failure to follow these instructions can result in serious injury and death or damage to the equipment. ACOPOSinverter P66 User's manual V1.30...
  • Page 227 [Com. card](nEt): Communication card (if used) [Cmd channel 2] [Modbus](Mdb) To access this parameter, [Profile](CHCF) must be set to [Separate](SEP) [I/O profile](IO). [Terminals](tEr): Terminals [HMI](LCC): Graphic display terminal or external operator terminal [Modbus](Mdb): Integrated Modbus ACOPOSinverter P66 User's manual V1.30...
  • Page 228 As the graphic display terminal may be selected as the command and/or reference channel, its action modes can be configured. The parameters on this page can only be accessed on the graphic display terminal, and not on the integrated display terminal. ACOPOSinverter P66 User's manual V1.30...
  • Page 229 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 230 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 231 (IGn): The function blocks continue to execute in the event of an inverter error (exception: CFF and INFE). Parameter that can be modified during operation or when stopped. To change the assignment of this parameter, press the ENT key for 2 seconds. ACOPOSinverter P66 User's manual V1.30...
  • Page 232 (OA10): Function blocks: Analog output 10 IA-- [Analog input x assignment] [No] (nO) All available function block analog inputs for the inverter are processed as per the examples provided above for [IA01] (IA01) [IA01] (IA10)). ACOPOSinverter P66 User's manual V1.30...
  • Page 233 If there is no graphic display terminal used, values above 9,999 in four-digit display format are shown with a period as the thousands separator; for example, 15.65 for 15,650. Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 234 It may be necessary to remove one or more functions from the configuration in order to be able to enable another function. Check the compatibility table below. Stop functions have priority over move commands. Frequency references via logic commands have priority over analog references. ACOPOSinverter P66 User's manual V1.30...
  • Page 235 This function is only possible for the following types of control: [2/3 wire control](tCC) wire](2C) [2 wire type](tCt) [Level] [Fwd priority](PFO). (LEL) Via the monitoring menu [1.2 MONITORING](MOn-) the functions assigned to each input can be displayed in order to check compatibility. ACOPOSinverter P66 User's manual V1.30...
  • Page 236 If the access level permits this new assignment, pressing ENT confirms the assignment. If the access level does not permit this new assignment, pressing ENT has no effect and the message continues to flash. It is only possible to exit by pressing ESC. ACOPOSinverter P66 User's manual V1.30...
  • Page 237 • The inversion of the direction of rotation in case of a negative result can be locked ([RV Inhibition](SIn)). ACOPOSinverter P66 User's manual V1.30...
  • Page 238 [Ref.1 channel](Fr1) [Ref.1B channel](Fr1b). Selection of a setpoint to be multiplied by Identical to [Summing ref. 2](SA2). This parameter is incompatible with the PID controller. [No] (nO) is the only value that can be set. ACOPOSinverter P66 User's manual V1.30...
  • Page 239 Rounding of the acceleration ramp end as a % of acceleration time [Acceleration](ACC) [Acceleration 2](AC2). [Begin Acc round](tA1)). Can be set from 0 to (100% - The parameter is accessible if [Ramp type](rPt) is of type [Customized](CUS). ACOPOSinverter P66 User's manual V1.30...
  • Page 240 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 241 [2 wire type](tCt) [Level](LEL) [Fwd priority](PFO). Otherwise, a new move command is required. Advice: This function cannot be used with certain other functions. [No](nO): Not assigned [LI1](LI1): Logic input LI1 [...](...): See the assignment conditions. ACOPOSinverter P66 User's manual V1.30...
  • Page 242 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 243 This parameter gives rise to the injection of current even if a run command has not been sent. It can be accessed with the frequency inverter running. [No](nO): No supply [YES](YES): Supply with adjustable duration [continuous](Ct): Continuous supply at standstill ACOPOSinverter P66 User's manual V1.30...
  • Page 244 Parameter that can be modified during operation or when stopped. To change the assignment of this parameter, press the ENT key for 2 seconds. ACOPOSinverter P66 User's manual V1.30...
  • Page 245 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 246 Combination table for preset speed inputs. 16 frequencies 4 frequencies 8 frequencies 2 frequencies Frequency reference LI (PS16) LI (PS4) LI (PS8) LI (PS2) Setpoint (1) SP10 SP11 SP12 SP13 SP14 SP15 SP16 (1) Setpoint 1 = (SP1). ACOPOSinverter P66 User's manual V1.30...
  • Page 247 [Preset speed 8] 0 to 599 Hz 40 Hz 8th preset speed. [Preset speed 9] 0 to 599 Hz 45 Hz 9th preset speed SP10 [Preset speed 10] 0 to 599 Hz 50 Hz 10th preset speed ACOPOSinverter P66 User's manual V1.30...
  • Page 248 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 249 "+/- speed", the value of setpoint [Output frequency](rFr) (after ramp) is copied over at the same time. In this way, the speed can be prevented from incorrectly being reset to zero when switching takes place. ACOPOSinverter P66 User's manual V1.30...
  • Page 250 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 251 Example of 2-wire control: [Acceleration 2] (AC2) Motor frequency [Deceleration 2] (dE2) + SrP% Reference A + - SrP% - SrP% Reference A - + SrP% +speed -speed Direction of operation Forward Forward Reverse ACOPOSinverter P66 User's manual V1.30...
  • Page 252 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 253 In order to prevent damage to the motor due to overheating, make sure the connected motor is sized correctly for DC injection braking with regard to influx rate and duration. Failure to observe these instructions can result in damage to property. [Not cont.](FnC): Non-continuous mode ACOPOSinverter P66 User's manual V1.30...
  • Page 254 • Horizontal hoisting movement: To prevent jolting, synchronize brake release with torque build-up during startup and application of brakes at zero speed on stopping. Recommended settings for brake logic control for a vertical hoisting application: ACOPOSinverter P66 User's manual V1.30...
  • Page 255 Leave in mode [Auto](AUtO) and synchronize if necessary. • [Brake engage time](bEt): To be set according to the brake type. It is the time required for the mechanical brake to engage. ACOPOSinverter P66 User's manual V1.30...
  • Page 256 [Brake engage freq.] • (bEt): [Brake engage time] • (brt): [Brake Release time] • (Ibr): [Brake release I FW] • (SdC1): [Auto DC inj. level 1] • (tbE):[Brake engage delay] • (ttr): [Time to restart] ACOPOSinverter P66 User's manual V1.30...
  • Page 257 • (bEt): [Brake engage time] • (bIr): [Brake release freq.] • (brt): [Brake Release time] • (Ibr): [Brake release I FW] • (JdC): [Jump at reversal] • (tbE):[Brake engage delay] • (ttr): [Time to restart] ACOPOSinverter P66 User's manual V1.30...
  • Page 258 This parameter is accessible if [Movement type](bSt) is set to [Hoisting](UEr). AUtO [Auto](AUtO): The inverter is assigned a value that is equal to the motor nominal slip and calculated using the drive parameters. 0 to 10 Hz: Manual adjustment ACOPOSinverter P66 User's manual V1.30...
  • Page 259 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 260 [0](0): Error "Brake feedback" in steady state is active (error state if the contact is open during operation). Error [Brake feedback](brF) is monitored during all operating phases. [1](1): Error "Brake feedback" in steady state is not active. Error [Brake feedback](brF) is only monitored during brake release and brake engage phases. ACOPOSinverter P66 User's manual V1.30...
  • Page 261 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...

  • Page 262: Load Measurement

    [OA10](OA10): Function blocks: Analog output 10 [Load measure. Pt 1X] 0 to LP2-0.01% 0 to 99.99% of signal on assigned input. [Point 1x](LP1) must be less than [Point 2x](LP2). This parameter is accessible if [Weight sensor ass.](PES) is assigned. ACOPOSinverter P66 User's manual V1.30...
  • Page 263 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 264 • "Current limiting" mode: The maximum permissible speed is the speed that supports current limiting in motor mode, in the "hoisting" direction only. For the "Lowering" direction, operation is always in "Speed reference" mode. ACOPOSinverter P66 User's manual V1.30...
  • Page 265 SCL: Adjustable frequency threshold, above which current limiting is active. CLO: Current limiting for HSP function, large frequency. Advice: The speed reached for a specific current will be lower in case of network undervoltage in comparison with nominal network voltage. ACOPOSinverter P66 User's manual V1.30...
  • Page 266 Menu [INPUTS / OUTPUTS CFG](I_O-) can be used to assign a logic output or relay to the displayed state "Slack rope". ACOPOSinverter P66 User's manual V1.30...
  • Page 267 Ascend or descend command Reference Frequency Calculated limit OSP: Adjustable frequency step for load measurement tOS: Load measuring time Two parameters are used to reduce the frequency calculated by the inverter for the ascending and descending direction. ACOPOSinverter P66 User's manual V1.30...
  • Page 268 [High speed hoisting optim](HSO) [Current Limit](CSO). The parameter can be accessed if is set to [Rope slack config.] [No](nO) Function "Rope slack". This parameter is accessible if [High speed hoisting optim](HSO) is not set to [No](nO). ACOPOSinverter P66 User's manual V1.30...
  • Page 269 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...

  • Page 270: Pid- Feedback

    The PID setpoint must be assigned to the following parameters: Preset setpoints via logic inputs (rP2, rP3, rP4). As per the configuration of [Act. internal PID ref.](PII): Internal setpoint ((rPI)) or channel](Fr1) [Ref.1B channel](Fr1b)). Setpoint A ([Ref.1 ACOPOSinverter P66 User's manual V1.30...
  • Page 271 ° rP4 Menu [DISPLAY CONFIG. 3.4] is used to adapt the name of the displayed unit and its format to the specific user. Adjustment range (reference) PIP2 (15000) PIP1 (6000) PID feedback PIF1 PIF2 (20000) (4500) ACOPOSinverter P66 User's manual V1.30...
  • Page 272 • [AI2](AI2): Analog input • [AI3](AI3): Analog input • [RP](PI): Pulse input • [HMI](LCC): Graphic display terminal or external operator terminal • [Modbus](Mdb): Integrated Modbus • [CANopen com.](CAn): Integrated CANopen® • [Com. card](nEt): Communication card (if used) ACOPOSinverter P66 User's manual V1.30...
  • Page 273 • Lastly, the derivative gain may permit the overshoot to be reduced and the response time to be improved, although this will make it more difficult to obtain a compromise in terms of stability, as it depends on 3 gains. • Test the entire setpoint range. ACOPOSinverter P66 User's manual V1.30...
  • Page 274 Rise time time rIG high Reference Integral gain rIG low time Reference rPG and rIG correct rdG increased time The oscillation frequency depends on the system kinematics. Parameter Stabilization time Static error Rise time Overshoot ACOPOSinverter P66 User's manual V1.30...
  • Page 275 Internal PID regulator reference The parameter can also be accessed via menu [1.2 MONITORING](MOn-). [PID prop. gain] 0.01 to 100 Proportional gain. [PID integral gain] 0.01 to 100 Integral gain. [PID derivative gain] 0.00 to 100 Derivative gain. ACOPOSinverter P66 User's manual V1.30...
  • Page 276 [OA01](OA01): Function blocks: Analog output 01 [OA10](OA10): Function blocks: Analog output 10 OA10 [Speed input %] 0 to 100% 100% Multiplying coefficient for predictive speed input. This parameter is not accessible if [Speed ref. assign.](FPI) is set to [No](nO). ACOPOSinverter P66 User's manual V1.30...
  • Page 277 Parameter that can be modified during operation or when stopped. To change the assignment of this parameter, press the ENT key for 2 seconds. ACOPOSinverter P66 User's manual V1.30...

  • Page 278: Description Of The Problem

    (it is really only the stop command that is triggered and reset - there is no other control - and the PID of the inverter compensates for the difference between the reference and the actual position). ACOPOSinverter P66 User's manual V1.30...

  • Page 279: Test Results

    This is the expected behavior. The fault remains positive, the inverter accelerates. As a result, the PID feedback increases (the fault decreases), so the PID reference size is reached. The motor is in the run mode, but with a speed of 0. ACOPOSinverter P66 User's manual V1.30...
  • Page 280 PID output reacts faster in comparison to the motor speed and the PID feedback. The motor speed is therefore reaches the PID output, which has already reduced before reaching the position. This results in a positioning fault. ACOPOSinverter P66 User's manual V1.30...
  • Page 281 The result would be that the motor physically reaches the PID output via the tracking of the AC2 ramp and loses time during this. This results in a positioning error compared to the start without AC2 tracking. ACOPOSinverter P66 User's manual V1.30...
  • Page 282 PID output is achieved. This integral intervention allows the generation of the average value for the PID fault and then adds it to the PID output. This produces a PID output that does not only follow a linear ramp. ACOPOSinverter P66 User's manual V1.30...
  • Page 283 This reset time allows the generation of the average value for the PID fault and then adds it to the PID output. This produces a PID output that does not only follow a linear ramp. ACOPOSinverter P66 User's manual V1.30...
  • Page 284 The PID Feedback does not have enough time to reach the PID reference variable, but the inverter turns round. In practical use, this means that this position is never reached. The behavior is also similar to when the inverter is in RUN mode and the PID reference variable changes. ACOPOSinverter P66 User's manual V1.30...
  • Page 285 The result: The error is positive, but the delta value of the error is negative. Multiplied by the gain, the PID output decreases. If POL = 0, the PID output is limited to 0. If POL permits a negative value, the PID output is negative and the motor can be run in reverse. ACOPOSinverter P66 User's manual V1.30...
  • Page 286 - it cannot be completely suppressed. You can have a minimum value of 0.01 for it, but it is always present. The points 1 and/or 2 may be the result of a poor positioning at the customer site. ACOPOSinverter P66 User's manual V1.30...
  • Page 287 5.00 RDG: 0.00 PRP: 0.0 s • The specified reference must be used in the third step. Using the specified reference, a reference speed can be sent directly to the output of the PID controller. ACOPOSinverter P66 User's manual V1.30...
  • Page 288 PI return Displaying Supervision return PI - output (OPI) Alarm - return (OPF) - error (PEE) - error (OPE) - return (PFA) - reference (OPS) Predictive Scaling Ramp Speed ACC DEC Manual Ramp Reference ACC DEC ACOPOSinverter P66 User's manual V1.30...
  • Page 289 POH: HSP: 50.0 Hz AIC1: PIP1: RDG: 0.00 AC2: LSP: 0.0 Hz AIV1: PIP2: 8192 PRP: 0.0 s DE2: PSR = 1% - Target speed 0 rpm PSR = 1% - Target speed 1500 rpm ACOPOSinverter P66 User's manual V1.30...
  • Page 290 Using the ACOPOSinverter without Automation Studio PSR = 10% - Target speed 1500 rpm PSR = 50% - Target speed 1500 rpm ACOPOSinverter P66 User's manual V1.30...
  • Page 291 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 292 0 to 300% 100% This parameter is accessible if [Torque limit. activ.](tLA) is set to [No](nO). [Torque increment](IntP). Torque limiting for motor operation in percent or 0.1% of the nominal torque in accordance with parameter ACOPOSinverter P66 User's manual V1.30...
  • Page 293 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 294 Parameter that can be modified during operation or when stopped. 4.2.3.6.7.19 [DYN CURRENT LIMIT] (I2t-) The ACOPOSinverter is available for setting the BMP motors with ACPi SafeConfigurator. The field device tool (FDT) files can be downloaded and installed to install the ACOPOSinverter. ACOPOSinverter P66 User's manual V1.30...
  • Page 295 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 296 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 297 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 298 • A bit or a logic input can be assigned to disable this function. • Although forward slowdown is disabled while the disable input or bit is at 1, sensor changes continue to be monitored and saved. ACOPOSinverter P66 User's manual V1.30...
  • Page 299 In this instance, when operating for the first time or after restoring the factory settings, the inverter must initially be started outside the slowdown and stop zones in order to initialize the function. Forward slowdown zone Forward slowdown Forward stop zone Forward stop ACOPOSinverter P66 User's manual V1.30...
  • Page 300 • If the deceleration ramp is modified while stopping at a distance is in progress, this distance will not be observed. • If the direction is modified while stopping at a distance is in progress, this distance will not be observed. ACOPOSinverter P66 User's manual V1.30...
  • Page 301 Slowdown command on a falling edge (change from 1 to 0) of the bits or assigned inputs. [Active high](HIG): Slowdown command on a rising edge (change from 0 to 1) of the bits or assigned inputs. ACOPOSinverter P66 User's manual V1.30...
  • Page 302 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 303 [LI1](LI1): Logic input LI1 [...](...): See the assignment conditions. CHA2 [3 parameter sets] [No](nO) Identical to [2 parameter sets](CHA1). Switching 3 parameter sets. Advice: To obtain 3 parameter sets, [2 parameter sets](CHA1) must also be configured. ACOPOSinverter P66 User's manual V1.30...
  • Page 304 Some parameters are interdependent and in this case may be restricted at the time of switching. The mutual dependency of parameters must be taken into account, even between different sets. Example: The highest [Low speed] (LSP) must be lower than the lowest [High speed] (HSP). ACOPOSinverter P66 User's manual V1.30...
  • Page 305 • Type of thermal protection • Thermal state • The autotuning parameters and motor parameters that can be accessed in expert mode • Type of motor control Advice: No other menus or parameters can be switched. ACOPOSinverter P66 User's manual V1.30...
  • Page 306 CnF1 = 0, CnF2 = 0 CnF1 = 1, CnF2 = 0 CnF1 = 0, CnF2 = 1 CnF1 = 1, CnF2 = 1 Configuration 0 Configuration 1 Configuration 2 or motor 0 or motor 1 or motor 2 ACOPOSinverter P66 User's manual V1.30...
  • Page 307 [YES] (YES). Motor thermal states in mode "Multimotor": The inverter protects each of the three motors separately, with each thermal state observing all stop times including the switch-off time of the inverter itself. ACOPOSinverter P66 User's manual V1.30...
  • Page 308 [No](nO) Autotuning is performed when the assigned input or bit changes to 1. Advice: The motor is placed under voltage by the autotuning. [No](nO): Not assigned [LI1](LI1): Logic input LI1 [...](...): See the assignment conditions. ACOPOSinverter P66 User's manual V1.30...

  • Page 309: Function Parameters

    "Traverse control". The function then stops, as soon as it has returned to this reference. Bit 15 of word LRS1 is at 1 while the function is active. Function parameters These define the cycle of frequency variations around the base reference, as shown in the figure below: ACOPOSinverter P66 User's manual V1.30...
  • Page 310 Assignment of command "Traverse control" to a logic input or to a communication bus control word bit. [Traverse freq. high](trH): In hertz [Traverse freq. low](trL): In hertz [Quick step High](qSH): In hertz [Quick step Low](qSL): In hertz [Traverse ctrl. accel.](tUP): In seconds [Traverse ctrl. decel](tdn): In seconds ACOPOSinverter P66 User's manual V1.30...
  • Page 311 "Traverse control" will be locked and the frequency will remain the same as the base setpoint. This control command is used especially when changing reels. Motor speed Motor speed Base Base reference reference EbOt EbOt Bit 15 of Bit 15 of LRS1 LRS1 ACOPOSinverter P66 User's manual V1.30...
  • Page 312 Move command on master and slave Control command "Traverse control" on master and slave Motor speed for yarn guide (master inverter) tSY / SnC synchronization Motor speed of winder (slave inverter) ACOPOSinverter P66 User's manual V1.30...
  • Page 313 [Quick step High] 0 to 0 Hz [Traverse freq. high](trH) High quick step. [Quick step Low] 0 to 0 Hz [Traverse freq. low](trL) Low quick step. [Traverse ctrl. accel.] 0.1 to 999.9 s Traverse control startup time. ACOPOSinverter P66 User's manual V1.30...
  • Page 314 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 315 When commissioning, perform tests and simulations in a controlled environment under controlled conditions • to test whether the inverter and the system are functioning as expected. Failure to follow these instructions will result in death or serious injury. dCCC [DC-Bus compat.] Inverter Not applicable. ACOPOSinverter P66 User's manual V1.30...
  • Page 316 When commissioning, perform tests and simulations in a controlled environment under controlled conditions • to test whether the inverter and the system are functioning as expected. Failure to follow these instructions can result in death or serious injury. ACOPOSinverter P66 User's manual V1.30...
  • Page 317 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 318 The parameters with an arrow symbol in the "Code" column are exceptions to this rule. These parameters can be changed during operation and in stop mode. ACOPOSinverter P66 User's manual V1.30...
  • Page 319 [Always](AS): The PTC sensors are monitored permanently, even if the power unit is not connected; provided the controller unit remains connected to the power supply. [Boot](rdS): The PTC sensors are monitored while the inverter power unit is connected. [Motor on](rS): The PTC sensors are monitored while the motor is switched on. ACOPOSinverter P66 User's manual V1.30...
  • Page 320 This parameter is only accessible if [3.1 ACCESS LEVEL](LAC) is set to [Expert](EPr). Inverter reinitialization. Can be used to reset all faults without having to disconnect the inverter from the power supply. [No](nO): Function not active ACOPOSinverter P66 User's manual V1.30...
  • Page 321 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 322 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 323 • Force-cooled motors: Regardless of the motor frequency, only the 50 Hz tripping curve must be observed. The following characteristic curves show the tripping time in seconds. Tripping time in seconds Motor current / ItH ACOPOSinverter P66 User's manual V1.30...
  • Page 324 Since the detected fault does not trip a stop in this case, the display of this fault must be assigned to a relay or a logic output. Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 325 To change the assignment of this parameter, press the ENT key for 2 seconds. ACOPOSinverter P66 User's manual V1.30...
  • Page 326 [Motor3 therm. level] 0 to 118% 100% Threshold value of the thermal state of motor 3 for which a delayed stop has been triggered. Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 327 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 328 Maintain](MMS): This stop mode uses the inertia to maintain the DC bus voltage as long as possible. [Ramp stop](rMP): Stop according to a configurable ramp [Max stop time](StM) [Drive lock](LnF): Locking (freewheel stop) without error ACOPOSinverter P66 User's manual V1.30...
  • Page 329 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 330 Injection](dCI): Stop via DC injection. This function type cannot be used in combination with certain other functions. Since the detected fault does not trip a stop in this case, the display of this fault must be assigned to a relay or a logic output. ACOPOSinverter P66 User's manual V1.30...
  • Page 331 [No](nO): Function not active [LI1](LI1): Logic input LI1 [...](...): See the assignment conditions. Parameter that can be modified during operation or when stopped. To change the assignment of this parameter, press the ENT key for 2 seconds. ACOPOSinverter P66 User's manual V1.30...
  • Page 332 The inverter maintains the speed that was applied when the fault occurred, for as long as the fault persists and the move command has not been canceled. [Ramp stop](rMP): Stopping via ramp [Fast stop](FSt): Fast stop Injection](dCI): Stop via DC injection. This function type cannot be used in combination with certain other functions. ACOPOSinverter P66 User's manual V1.30...
  • Page 333 These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming. ACOPOSinverter P66 User's manual V1.30...
  • Page 334 Since the detected fault does not trip a stop in this case, the display of this fault must be assigned to a relay or a logic output. Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 335 Hz: Setting of the motor frequency threshold value. [Pulse wo Run delay] 0.0 s to 10.0 s 0.0 s Delay for taking into account brake monitoring Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 336 Stopping via ramp [Fast stop](FSt): Fast stop Since the detected fault does not trip a stop in this case, the display of this fault must be assigned to a relay or a logic output. ACOPOSinverter P66 User's manual V1.30...
  • Page 337 The underload function for frequencies under For frequencies below [Underl. det. freq. thresh.val](rMUd), the underload function is not active. Underload zone Frequency rNUd In menu [IN/OUTPUTS](I_O-), a relay or logic output can be assigned to the signal for this error. ACOPOSinverter P66 User's manual V1.30...
  • Page 338 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 339 The parameters described on this page can be accessed by: DRI- > COnF > FULL > FLt- > LFF- Code Name/Description Setting range Factory settings [FALLBACK SPEED] LFF- [Fallback speed] 0 to 599 Hz 0 Hz Selection of the fallback speed. ACOPOSinverter P66 User's manual V1.30...
  • Page 340 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 341 [Scan. IN5 address] Address of input word 5 nMA6 [Scan. IN6 address] Address of input word 6 nMA7 [Scan. IN7 address] Address of input word 7 nMA8 [Scan. IN8 address] Address of input word 8 ACOPOSinverter P66 User's manual V1.30...
  • Page 342 [CANopen bit rate] [250 kbps](250) kbit/s](50): 50,000 baud [125 kbit/s](125): 125,000 baud [250 kbit/s](250): 250,000 baud [500 kbit/s](500): 500,000 baud Mbit/s](1M): 1 Mbaud ErCO [Error code] 0 to 5 Read-only parameter, cannot be modified. ACOPOSinverter P66 User's manual V1.30...
  • Page 343 Changes to the setting values do not take effect until after the ACOPOSinverter has been restarted. • This parameter does not form part of the inverter configuration and cannot be transferred. • The factory setting does not configure the setting values for the parameter. [ATV320](320): Inverter identification via the network. ACOPOSinverter P66 User's manual V1.30...

  • Page 344: Interface (Itf)

    [Advanced](AdU): Access to all menus of the integrated operator terminal. Several functions can be assigned to each input. [Expert](EPr): Access to all menus of the integrated operator terminal. Several functions can be assigned to each input. Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 345 A single function can be assigned to each input. Expert parameters A single function can be assigned to each input. (1) Can be accessed only with graphic display terminal (2) Can be accessed only with handheld (7 segment display) ACOPOSinverter P66 User's manual V1.30...

  • Page 346: Language] (Lng)

    (the first two parameters cannot be changed). [Display value type] Selection of the parameters displayed in the middle of the screen and the display mode (digital values or bar graph) [SCANNER STATUS] Selection of the displayed words and their format. ACOPOSinverter P66 User's manual V1.30...
  • Page 347 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ACOPOSinverter P66 User's manual V1.30...
  • Page 348 Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 349 COMMUNICATION MAP - - - - - - - - - - - - - - - - - - W3141: F230 Hex << >> Quick Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...

  • Page 350: Display Config.] (Dcf-)

    The parameters described on this page are accessed as follows: DRI- > ITF > dCF- Code Name/Description [3.4 DISPLAY CONFIG.] dCF- User parameters [Return std name] is set to [YES], the default display is restored but the adjustments are still saved. ACOPOSinverter P66 User's manual V1.30...
  • Page 351 [LINE 1] SML01 SML02 [LINE 2] SML03 [LINE 3] SML04 [LINE 4] SML05 [LINE 5] [CONFIG. 0] CFN01 CFN02 [CONFIG. 1] CFN03 [CONFIG. 2] [SERIAL NUMBER] Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...
  • Page 352 +0.0 Hz 0.0 A SELECTION LIST Acceleration Ramp increment Speed prop. gain Down The parameters described on this page are accessed as follows: DRI- > ITF > dCF- > MYC- Code Name/Description MYC- [MY MENU CONFIG.] ACOPOSinverter P66 User's manual V1.30...

  • Page 353: Parameter Access

    Name/Description pAC- [PARAMETER ACCESS] prO- [PROTECTION] pCd- [PROTECTED CHANNELS] [HMI](COn): Graphic display terminal or external operator terminal Tool](P S): PC software [Modbus](Mdb): Integrated Modbus [CANopen com.](CAn): Integrated CANopen® [Com. card] (nEt): Communication card (if used) ACOPOSinverter P66 User's manual V1.30...

  • Page 354: Terminal Parameters

    0 to 100% Contrast setting for the keyboard. CSbY [Keypad stand-by] [No](nO) up to 10 min 5 min Delay setting for keyboard standby. [No](nO): No Parameter that can be modified during operation or when stopped. ACOPOSinverter P66 User's manual V1.30...

  • Page 355: Load / Save As (Tra)

    Free File 4 Free TRANSFER IN PROGRESS Quick Code Saving to a used file deletes and replaces the configuration contained in this file. Term 0.0 Hz 0.0 A DOWNLOAD DONE ENT or ESC to continue ACOPOSinverter P66 User's manual V1.30...
  • Page 356 [Freq Pt 3 5Pt UF](F3) [Volt. Pt 4 5Pt UF](U4) [Freq Pt 4 5Pt UF](F4) [Volt. Pt 5 5Pt UF](U5) [Freq Pt 5 5Pt UF](F5) [Expert](EPr) [Mot. therm. current](ItH) [SETTINGS](SEt-) Menu [Communication]: All parameters of menu [COMMUNICATION] ACOPOSinverter P66 User's manual V1.30...

  • Page 357: Access Code (Cod)

    +50.0 Hz 0.0 A 5 PASSWORD PASSWORD State: Approved State: Unlocked PASSWORD: 9 5 2 Upload rights: Permitted Download rights: Unlock. drv Max. = 9999 Min. = OFF Code Quick Quick << >> << >> ACOPOSinverter P66 User's manual V1.30...
  • Page 358 A configuration file can be loaded into the inverter or an existing configuration in the inverter can be modified if the inverter has been unlocked (i.e. access code entered) or is not protected by an access code. dLr2 [Not allowed](dLr2): Download not allowed. [Lock/unlock](dLr3): Combination of [Locked drv](dLr0) [Unlock. drv](dLr1). dLr3 ACOPOSinverter P66 User's manual V1.30...

  • Page 359: Maintenance And Diagnostics

    If the inverter has not been switched on for a long time, the capacitors must be fully charged before the motor is started. Fan replacement A new fan can be ordered within the scope of an ACOPOSinverter P66 maintenance agreement. See www.br- automation.com.

  • Page 360: Diagnostics And Error Correction

    • Via a logic input or a control bit with assignment to function [FAULT RESET] (rSt-). • By pressing STOP/RESET on the keyboard of the graphic display terminal, if the active channel command is HMI (see [Cmd channel 1] (Cd1)). ACOPOSinverter P66 User's manual V1.30...

  • Page 361: Errors That Require The Power Supply To Be Restarted After Elimination Of The Cause

    Check the connection cables from the inverter to the motor and output. the motor insulation. • Reduce the clock frequency. • Connect the motor throttles in series. • Check speed control and brake setting. • Increase [Time to restart] (ttr) • Increase the clock frequency. ACOPOSinverter P66 User's manual V1.30...
  • Page 362 Check that the motor is detected during autotuning. • Motor not connected to the inverter. • If using an output motor contactor, close this during autotuning. • Motor not stopped. • Check that the motor is stopped during autotuning. ACOPOSinverter P66 User's manual V1.30...

  • Page 363: Errors That Can Be Acknowledged By An Automatic Restart After The Cause Is Removed

    Allow the motor to cool before switching it on again. • Check the type and state of the PTC probe. PtFL [LI6=PTC overheat] • Opening or short circuit of the PTC • Check PTC probes and their motor/inverter/wiring probe on input L16 ACOPOSinverter P66 User's manual V1.30...
  • Page 364 Motor not stopped. • Check if the motor is stopped during the tuning operation. [Proc. underload Flt] • Process underload • Check and eliminate the cause of the underload. • The parameters of function [PROCESS UNDERLOAD] (Uld-). ACOPOSinverter P66 User's manual V1.30...

  • Page 365: Errors That Are Acknowledged Immediately Once The Cause Of The Error Has Been Eliminated

    A deviation in the ROM of the external operator terminal was detected during checksum calculation. rAM.E [RAM anomaly] A RAM deviation of the external operator terminal was detected. CPU.E [Other detected faults] Other errors. Flashes ACOPOSinverter P66 User's manual V1.30...

  • Page 366: Interfaces

    • Modbus or CANopen network • Tool for loading configurations, etc. Advice: Before connecting the RJ45 cable to the product, inspect the cable for damage. Connecting a damaged cable may cause the power supply to the controller to fail. ACOPOSinverter P66 User's manual V1.30...

  • Page 367: Basic Information

    The following table contains the index and subindex entries based on the object ramps example (203 hex). Index Subindex Name Explanation 203C hex 00 hex Number of entries 203C hex 01 hex Acceleration time 203C hex 02 hex Delay time ACOPOSinverter P66 User's manual V1.30...

  • Page 368: Application Profile (Cia402)

    Each network device is configured before it can be used on the network. The device is assigned to a unique 7- bit node address (node ID) between 1 (01 hex) and 127 (7F hex). Device address 0 is reserved for broadcast transfers, which are used for simultaneous transfer to all available devices. ACOPOSinverter P66 User's manual V1.30...

  • Page 369: Communication Service Data

    100 s, since the unit set for the parameter is 0.1 s. Write response: Master < Inverter Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 COB ID Request code Object index Subindex Request data ACOPOSinverter P66 User's manual V1.30...

  • Page 370: Communication Process Data

    PDO2 details The second PDO set (PDO2) is disabled as standard and is fully configurable (from one to four user-selected words). It is reserved for adjustments and additional controls as well as monitoring functions. ACOPOSinverter P66 User's manual V1.30...

  • Page 371: Transfer Mode

    If a device is switched to stop state, PDO and SDO communication is forced to terminate. Furthermore, this state can be used to achieve specific application behavior. In operating state, all communication objects are active. The object dictionary can be accessed via SDO. ACOPOSinverter P66 User's manual V1.30...
  • Page 372 In stop mode, the master cannot execute SDOs or PDOs. If an error is detected and can be reset, the device must be in state "NMT operation", so that the PDO containing check word "CMD" can reset the device using command Fault Reset Bit. ACOPOSinverter P66 User's manual V1.30...
  • Page 373 Bit 6-0: Heartbeat production state: Current NMT state of the device: • Initialization (00 hex) • Stopped (04 hex) • Ready for operation (05 hex) • Pre-operational (7F hex) Bit 7 (switch-bit): Reserved: This bit corresponds to 0 ACOPOSinverter P66 User's manual V1.30...
  • Page 374 128 (80 hex) + node ID Error code [Errd] Error register Bit 0 = 0 (not an error) or 1 (error) Error code "Errd" and its possible values are described in the communication parameter file. ACOPOSinverter P66 User's manual V1.30...

  • Page 375: Hardware Setup

    Terminating resistors must be placed at either end of a CAN bus line. A 120 Ω terminating resistor is used between CAN_L and CAN_H for this purpose. 5.1.3.3 Cable routing Installation topology The following image shows the connection of several devices equipped with CANopen. ACOPOSinverter P66 User's manual V1.30...

  • Page 376: Bus Termination

    Both ends of a CAN bus line must be terminated. A 120 Ω terminating resistor between CAN_L and CAN_H is used for this purpose. According to CANopen, there are several possible solutions (see "Accessories" on page 531). ACOPOSinverter P66 User's manual V1.30...

  • Page 377: Software Setup

    Heartbeat error, which requires a return to NMT initialization state. NMT specifies a diagram error. Advice: If the motor is running, and a change is made to the NMT state, a [CANopen com.] (COF) is triggered. ACOPOSinverter P66 User's manual V1.30...

  • Page 378: Communication Profile

    Interoperability The goal of communication and functional profiles is to achieve an interoperability of devices connected via fieldbus. 5.1.4.2.2 Functional profiles supported by the inverter I/O profile Use of the I/O profile simplifies PLC programming. ACOPOSinverter P66 User's manual V1.30...

  • Page 379: Cia402 Profile

    The inverter supports mode velocity of the CiA402 profile. In the CiA402 profile, there are two modes that are specific to the inverter, characterize commands and refer to the value management: • [Separate] (SEP) • [Not separ.] (SIM) ACOPOSinverter P66 User's manual V1.30...
  • Page 380 Speed min amount 1 (SMIL) Acceleration - Speed delta 1 (SPAL) Actual speed value (tFrd) Speed max amount 1 (SMAL) Acceleration - Time delta (SPAt) Deceleration - Speed delta 1 (SPdL) Deceleration - Time delta (SPdt) ACOPOSinverter P66 User's manual V1.30...

  • Page 381: Cia402 Operating State Diagram

    Value of status word Switched on ETA=16#xx21 Power absent ETA=16#xx33 ETA=16#xx31 Power present „RDY, FST“ ETA=16#xxx8 Power absent Enable operation or present Status display on CMD = 16#xxxF graphic display terminal Transition condition with example of command ACOPOSinverter P66 User's manual V1.30...
  • Page 382 Examples: ETA(D) = 16#0637: Stop or forward speed reached ETA(D) = 16#8637: Stop or reverse speed reached ETA(D) = 16#0237: Forward, acceleration or deceleration ETA(D) = 16#8237: Reverse, acceleration or deceleration Power supply connection available ACOPOSinverter P66 User's manual V1.30...
  • Page 383 The frequency inverter must be in state 5 - "In operation" for this purpose. ° The setting parameters can be configured. ° The configuration parameters cannot be configured. ACOPOSinverter P66 User's manual V1.30...
  • Page 384 Bit 12 Internal lim- Target reached External it active Direction Stop by press- Reserved (0) Reserved (0) Reserved (0) of rotation ing STOP Setpoint out- Command or set- Setpoint reached side limit point via network ACOPOSinverter P66 User's manual V1.30...
  • Page 385 If CTMD(D) bit 1 in state "True": Stop command "High-speed" results in a change to state 4 - "Start". CMD(D) is reset (CMD(D) = 0): Stop command "Freewheel" results in a change to state 2 - "Start not possible". ACOPOSinverter P66 User's manual V1.30...
  • Page 386 Command Freewheel stop, which uses a digital input in the end device or a bit in the control word assigned to Freewheel stop, will prompt a change to operating state 2 - "Start not possible". ACOPOSinverter P66 User's manual V1.30...
  • Page 387 This coverage can be used by the PLC program to test the diagram state. Errors resulting from operating state 6 - "Fast stop active" detected. In this state, the value of the bit can be 0 or 1. ACOPOSinverter P66 User's manual V1.30...
  • Page 388 The command sequence in the state diagram depends on how the inverter is supplied with power. There are three possible scenarios: ACOPOSinverter ACOPOSinverter ACOPOSinverter Power supply network Direct Direct Line contactor controlled by the inverter Control stage supply Not separate Separate Separate The power stage supplies the control stage. ACOPOSinverter P66 User's manual V1.30...
  • Page 389 Ready to start Start - 3 6 - Shut down ACOPOSinverter Start 10 - No power supply or quick stop Operational - 4 5 - Not operational 11 - Fast stop active Operational Fast stop active ACOPOSinverter P66 User's manual V1.30...
  • Page 390 Ready to start 4 - Operational Start - 3 6 - Shut down ACOPOSinverter Start 10 - No power supply or quick stop 5 - Not operational 11 - Fast stop active Operational Fast stop active ACOPOSinverter P66 User's manual V1.30...
  • Page 391 Ready to start Start - 3 6 - Shut down ACOPOSinverter Start 10 - No power supply or quick stop Operational - 4 5 - Not operational 11 - Fast stop active Operational Fast stop active ACOPOSinverter P66 User's manual V1.30...
  • Page 392 Ready to start Start - 3 6 - Shut down ACOPOSinverter Start 10 - No power supply or quick stop Operational - 4 5 - Not operational 11 - Fast stop active Operational Fast stop active ACOPOSinverter P66 User's manual V1.30...
  • Page 393 Ready to start Start - 3 6 - Shut down ACOPOSinverter Start 10 - No power supply or quick stop Operational - 4 5 - Not operational 11 - Fast stop active Operational Fast stop active ACOPOSinverter P66 User's manual V1.30...
  • Page 394 Ready to start Start - 3 6 - Shut down ACOPOSinverter Start 10 - No power supply or quick stop Operational - 4 5 - Not operational 11 - Fast stop active Operational Fast stop active ACOPOSinverter P66 User's manual V1.30...
  • Page 395 Ready to start Start - 3 6 - Shut down ACOPOSinverter Start 10 - No power supply or quick stop Operational - 4 5 - Not operational 11 - Fast stop active Operational Fast stop active ACOPOSinverter P66 User's manual V1.30...

  • Page 396: Operation

    • Only use this setting for tests performed during the installation. • Check that the communication monitoring has been re-enabled before completing the installa- tion procedure and performing the final installation test. Failure to follow these instructions can result in death or serious injury. ACOPOSinverter P66 User's manual V1.30...

  • Page 397: Operating Mode

    [Not separ.] (SIM), since reference and control both originate from the communication network. Profile Channel setting Combined CiA402 mode [Not separ.] (SIM) Separate CiA402 mode [Separate] (SEP) I/O profile [I/O profile] (IO) ACOPOSinverter P66 User's manual V1.30...

  • Page 398: For Example

    The settings are as shown in the table. Code Channel setting [Ref.1 channel] (Fr1) [HMI] (LCC) [Profile] (CHCF) [Separate] (SEP) [ch1 active] (Cd1) [CANopen com.] (CAn) [Ref. 2 switching] (rFC) [Ref.1 channel] (Fr1) [Cmd switching] [ch1 active] (CCS) (Cd1) ACOPOSinverter P66 User's manual V1.30...

  • Page 399: Diagnostics And Error Correction

    (logical address 6057, CANopen index/subindex 201E hex/3a) indicates the NMT diagram state. The various possible values are [Boost] (bOO), [Stop](StOP), [Operation] [Pre-op] (preparing). This parameter can be accessed from menu [MONITORING] (MOn-) → [COMMUNICATION MAP] (CMM-) → [CANopen MAP] (CnM-). ACOPOSinverter P66 User's manual V1.30...
  • Page 400 [Received PDOx-x] transmitted or received in the CANopen bus are displayed. This means that in PDO2, which contain only 4 data bytes, (RP21 and RP22), fields [Received PDO2-3] [Received PDO2-4] are not displayed, for example. ACOPOSinverter P66 User's manual V1.30...

  • Page 401: Connection For Fieldbus Mode

    The inverter responds in accordance with the communication interruption configuration (operating state error, main- tenance, return, etc.). If a communication warning appears for a channel that is not monitored, the inverter does not trigger any commu- nication interruption. ACOPOSinverter P66 User's manual V1.30...

  • Page 402: Diagnostics Control Signal

    (in 0.1 Hz units) for the reference frequency used for controlling the inverter. Sub-menu [FREQ. REF. WORD MAP] (rWI), parameter [CANopen ref.] (LFr2), are used to display the value (in 0.1 Hz units) of the CANopen reference frequency. ACOPOSinverter P66 User's manual V1.30...

  • Page 403: Object Overview

    00000000 hex Consumer heartbeat time: Bits 16 to 23 = Manufacturer node number Bits 00 to 15 = Heartbeat time (unit = 1 ms) 1017 hex 00 hex Read/Write Unsigned32 00000000 hex Manufacturer heartbeat time ACOPOSinverter P66 User's manual V1.30...

  • Page 404: Sdo Server Parameter

    03 hex Write-protected Unsigned32 20614010 hex Received PDO3 mapping - Third mapped object: [Com Scan Out3 val.] (nC3) 04 hex Write-protected Unsigned32 20614110 hex Received PDO3 mapping - Fourth mapped object: [Com Scan Out4 val.] (nC4) ACOPOSinverter P66 User's manual V1.30...

  • Page 405: Transmit Pdo Parameter

    03 hex Write-protected Unsigned32 20612C10 hex Transmitted PDO3 mapping - Third mapped object: [Com Scan In3 val.] (nM3) 04 hex Write-protected Unsigned32 20612D10 hex Transmitted PDO3 mapping - Fourth mapped object: [Com Scan In4 val.] (nM4) ACOPOSinverter P66 User's manual V1.30...

  • Page 406: Vendor-Specific Area

    5.2 X2X Link 5.2.1 General information This product is a plug-in interface for the ACOPOSinverter P66. Parameters available on the CAN interface can also be retrieved and written on the X2X interface. One input and one output have each been implemented for X2X.

  • Page 407: Technical Data

    No communication with the frequency inverter STATUS + ER- Solid red / Single green flash Invalid firmware The operating states are described in Automation Help under "Real-time operating system - Method of operation - Operating states". ACOPOSinverter P66 User's manual V1.30...

  • Page 408: Pinout

    In ACOPOSinverter P76, communication card POWERLINK comes preinstalled in the device for outbound delivery. There are various communication cards for ACOPOSinverter P66 (e.g. POWERLINK and X2X). For this product, the corresponding communication card is delivered separately and must be installed on the frequency inverter before commissioning.
  • Page 409 ° Setpoint feedback per DS402 ° In the default setting, the setpoint is reported in rpm. • RFRD ° Actual value feedback per DS402 ° In the default setting, the setpoint is reported in rpm. ACOPOSinverter P66 User's manual V1.30...
  • Page 410 Examples: ETA(D) = 16#0637: Stop or forward speed reached ETA(D) = 16#8637: Stop or reverse speed reached ETA(D) = 16#0237: Forward, acceleration or deceleration ETA(D) = 16#8237: Reverse, acceleration or deceleration Power supply connection available ACOPOSinverter P66 User's manual V1.30...
  • Page 411 The frequency inverter must be in state 5 - "In operation" for this purpose. ° The setting parameters can be configured. ° The configuration parameters cannot be configured. ACOPOSinverter P66 User's manual V1.30...
  • Page 412 6 - Fast stop active Required Yes, during quick stop 7 - Error monitoring active Dependent on fault man- Dependent on fault man- agement configuration agement configuration 8 - Error Not required ACOPOSinverter P66 User's manual V1.30...

  • Page 413: Stop Command

    If CTMD(D) bit 1 in state "True": Stop command "High-speed" results in a change to state 4 - "Start". CMD(D) is reset (CMD(D) = 0): Stop command "Freewheel" results in a change to state 2 - "Start not possible". ACOPOSinverter P66 User's manual V1.30...
  • Page 414 If one or several safety functions were activated using file DTM (ACPi parameter tool), 0xFF03 (SAFF) data points STOS, SS1S, SLSS and GDLS can be used to evaluate the status re- sponse of the safety functions. 0xFF80 Dynamic load error (DLF) ACOPOSinverter P66 User's manual V1.30...
  • Page 415 If state word HIMS reports the value 23, the frequency inverter will be in state "Error". The error source can be analyzed using standardized error code (data point: ERRD) or device-specific error code (data points: LFT). ACOPOSinverter P66 User's manual V1.30...
  • Page 416 Safety function error 0xFF03 Information: The abbreviation in brackets on the 7-segment display is read if ESC is pressed multiple times. HIMS code 23 will be overwritten on the 7-segment display with the respective LFT code. ACOPOSinverter P66 User's manual V1.30...

  • Page 417: Acoposinverter Configuration

    The necessary adjustments in section "Drive" (see "Configuration of the controller in ACOPOSinverter (drive)" on page 418) should only be made if "ModuleOk = True" is reported back in the mapping I/ O of the frequency inverter after the download. ACOPOSinverter P66 User's manual V1.30...
  • Page 418 If any of these functions has been assigned to an output, additional configuration parameters will be enabled in section "Drive" (see "Configuration of the controller in ACOPOSinverter (drive)" on page 418). Information: Activating function BLC will only succeed if the motor type is induction motor. ACOPOSinverter P66 User's manual V1.30...
  • Page 419 Additional upper and lower limits for the output torque are defined for load management. If the current value of the torque lies outside of the permitted range, warnings or alarms will be created. These warning and alarms can be used subsequently as triggers for other functions. ACOPOSinverter P66 User's manual V1.30...
  • Page 420 The d-ratio represents the intensity of the magnetic flow and is regulated using cascades. The outer control loop is based on the current measurement at the output. The inner control loop is represented using a reference profile, which is selected during motor management selection. ACOPOSinverter P66 User's manual V1.30...
  • Page 421 (e.g. CLI, TAA) and is influenced by the current reference value for ID. The way in which the information for I , ω and ω is used for calculating angle θ and for controlling U qact determined by the slip control or torque control. ACOPOSinverter P66 User's manual V1.30...
  • Page 422 Input θ + Output PARK or dact qact (0), d, q- qref dref Input θ + transformation Output ), I(U ), I(U U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 Motor ACOPOSinverter P66 User's manual V1.30...
  • Page 423 = M * 2 * π * f = M * ω mech On closer inspection of mechanical power (P ), the particular interaction between torque (M) and mech angular velocity (ω) at constant power yields a hyperbolic distribution between these sizes. ACOPOSinverter P66 User's manual V1.30...
  • Page 424 Since the frequency inverter primarily controls the electrical frequency of the output DC voltage, it displays the currently generated electrical frequency by default in state 5 "In operation". If necessary, a conversion factor can be applied to this value using parameter SDS. ACOPOSinverter P66 User's manual V1.30...

  • Page 425: Register Description

    Write Cyclic Acyclic Cyclic Acyclic Status of the module USINT ● UnderVoltage Bit 0 ComIntStart Bit 4 ComIntReady Bit 5 ComIntErrorGen Bit 6 ComIntErrorCyc Bit 7 SupplyVoltage UINT ● ACPi_ModuleID UINT ● ACPi_SerialNumber UDINT ● ACOPOSinverter P66 User's manual V1.30...

  • Page 426: Overview Of Registers For The Acoposinverter

    3112 Configuration of digital outputs UINT ● OL1R_Output_R1 Bit 0 OL1R_Output_R2 Bit 1 OL1R_Output_LO1 Bit 8 5211 3111 OL1I_Input UINT ● 5211 3111 OL1I_Input UINT ● OL1I_Input_R1 Bit 0 OL1I_Input_R2 Bit 1 OL1I_Input_LO1 Bit 8 ACOPOSinverter P66 User's manual V1.30...
  • Page 427 14601 7801 FQF_Input FQF_Output UINT ● ● 14602 7802 FQC_Input FQC_Output UINT ● ● 14604 7804 FQA_Input FQA_Output UINT ● ● 14605 7805 TDS_Input TDS_Output UINT ● ● 14606 7806 FDT_Input FDT_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 428 3207 2107 ULN_Input UINT ● ● 9645 5345 SMOT_Input UINT ● 9609 5309 TUS_Input UINT ● 9676 11518 RDAE_Input ● 13927 7477 ASOD_Input UINT ● 9634 5334 I2TM_Input UINT ● 3120 2070 RPR_Output UINT ● ACOPOSinverter P66 User's manual V1.30...
  • Page 429 ETAD_Input_w Bit 7 ETAD_Input_rm Bit 9 ETAD_Input_tr Bit 10 ETAD_Input_ila Bit 11 ETAD_Input_ms14 Bit 14 ETAD_Input_ms15 Bit 15 8606 4806 ERRD_Input UINT ● ● 8504 4754 CMI_Output UINT ● 8601 4801 CMDD_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 430 9603 5303 NCR_Input NCR_Output UINT ● ● 9604 5304 NSP_Input NSP_Output UINT ● ● 9614 5314 MPC_Input MPC_Output UINT ● ● 9606 5306 COS_Input COS_Output UINT ● ● 9613 5313 NPR_Input NPR_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 431 SOP_Output UINT ● ● General current/torque limiting 9201 5101 CLI_Input CLI_Output UINT ● ● 9202 5102 LC2_Input LC2_Output UINT ● ● 9203 5103 CL2_Input CL2_Output UINT ● ● 9210 5110 TLA_Input TLA_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 432 9011 5011 FRT_Input FRT_Output UINT ● ● 9012 5012 AC2_Input AC2_Output UINT ● ● 9013 5013 DE2_Input DE2_Output UINT ● ● 9020 5020 INR_Input INR_Output UINT ● ● 8651 10993 QSTD_Input QSTD_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 433 7009 4009 OLL_Input OLL_Output UINT ● ● 7010 4010 SLL_Input SLL_Output UINT ● ● 7011 4011 COL_Input COL_Output UINT ● ● 7012 4012 TNL_Input TNL_Output UINT ● ● 7013 4013 LFL3_Input LFL3_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 434 11908 6458 PII_Input PII_Output UINT ● ● 11909 6459 PR2_Input PR2_Output UINT ● ● 11910 6460 PR4_Input PR4_Output UINT ● ● 11920 6470 RPI_Input RPI_Output UINT ● ● 11921 6471 RP2_Input RP2_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...

  • Page 435: Minimum Cycle Time

    The minimum cycle time specifies the time up to which the bus cycle can be reduced without communication errors occurring. It is important to note that very fast cycles reduce the idle time available for handling monitoring, diagnostics and acyclic commands. Minimum cycle time 400 μs ACOPOSinverter P66 User's manual V1.30...

  • Page 436: Powerlink

    • Integrated hub for efficient cabling • PollResponse Chaining • Dynamic node allocation (DNA) 5.3.2 Order data Model number Short description Figure Interface modules 8I0IF108.400-3 ACOPOSinverter P66 interface module, 2x POWERLINK inter- face Table 25: 8I0IF108.400-3 - Order data ACOPOSinverter P66 User's manual V1.30...

  • Page 437: Technical Data

    5 to 95%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Table 26: 8I0IF108.400-3 - Technical data See Automation Help under "Communication / POWERLINK / General information / Hardware - IF/LS" for more information. ACOPOSinverter P66 User's manual V1.30...

  • Page 438: Led Status Indicators

    Fault of a critical module (RAM, flash memory, hardware or internal communi- cation error) occurred. LED status indicators - Blink times Triple flash 1000 Double flash 1000 Single flash 1000 Blinking Flickering All times in ms ACOPOSinverter P66 User's manual V1.30...

  • Page 439: System Stop Error Codes

    The POWERLINK node number is configured using the integrated operator terminal or handwheel. Parameters are called as follows: [DRIVE MENU](DRI), [CONFIGURATION](CONF-), [FULL](FULL-), [COMMUNICATION](COM-), [COMMUNICATION CARD](Cbd-): Code Name/Description Setting range Factory settings (ADRC) [Address] 0 to 239 ACOPOSinverter P66 User's manual V1.30...

  • Page 440: Dynamic Node Allocation (Dna)

    In ACOPOSinverter P76, communication card POWERLINK comes preinstalled in the device for outbound delivery. There are various communication cards for ACOPOSinverter P66 (e.g. POWERLINK and X2X). For this product, the corresponding communication card is delivered separately and must be installed on the frequency inverter before commissioning.
  • Page 441 In ACOPOSinverter P76, communication card POWERLINK comes preinstalled in the device for outbound delivery. There are various communication cards for ACOPOSinverter P66 (e.g. POWERLINK and X2X). For this product, the corresponding communication card is delivered separately and must be installed on the frequency inverter before commissioning.
  • Page 442 Examples: ETA(D) = 16#0637: Stop or forward speed reached ETA(D) = 16#8637: Stop or reverse speed reached ETA(D) = 16#0237: Forward, acceleration or deceleration ETA(D) = 16#8237: Reverse, acceleration or deceleration Power supply connection available ACOPOSinverter P66 User's manual V1.30...
  • Page 443 The frequency inverter must be in state 5 - "In operation" for this purpose. ° The setting parameters can be configured. ° The configuration parameters cannot be configured. ACOPOSinverter P66 User's manual V1.30...
  • Page 444 6 - Fast stop active Required Yes, during quick stop 7 - Error monitoring active Dependent on fault man- Dependent on fault man- agement configuration agement configuration 8 - Error Not required ACOPOSinverter P66 User's manual V1.30...
  • Page 445 If CTMD(D) bit 1 in state "True": Stop command "High-speed" results in a change to state 4 - "Start". CMD(D) is reset (CMD(D) = 0): Stop command "Freewheel" results in a change to state 2 - "Start not possible". ACOPOSinverter P66 User's manual V1.30...
  • Page 446 If one or several safety functions were activated using file DTM (ACPi parameter tool), 0xFF03 (SAFF) data points STOS, SS1S, SLSS and GDLS can be used to evaluate the status re- sponse of the safety functions. 0xFF80 Dynamic load error (DLF) ACOPOSinverter P66 User's manual V1.30...
  • Page 447 If state word HIMS reports the value 23, the frequency inverter will be in state "Error". The error source can be analyzed using standardized error code (data point: ERRD) or device-specific error code (data points: LFT). ACOPOSinverter P66 User's manual V1.30...
  • Page 448 Safety function error 0xFF03 Information: The abbreviation in brackets on the 7-segment display is read if ESC is pressed multiple times. HIMS code 23 will be overwritten on the 7-segment display with the respective LFT code. ACOPOSinverter P66 User's manual V1.30...
  • Page 449 The necessary adjustments in section "Drive" (see "Configuration of the controller in ACOPOSinverter (drive)" on page 450) should only be made if "ModuleOk = True" is reported back in the mapping I/ O of the frequency inverter after the download. ACOPOSinverter P66 User's manual V1.30...
  • Page 450 If any of these functions has been assigned to an output, additional configuration parameters will be enabled in section "Drive" (see "Configuration of the controller in ACOPOSinverter (drive)" on page 450). Information: Activating function BLC will only succeed if the motor type is induction motor. ACOPOSinverter P66 User's manual V1.30...
  • Page 451 Additional upper and lower limits for the output torque are defined for load management. If the current value of the torque lies outside of the permitted range, warnings or alarms will be created. These warning and alarms can be used subsequently as triggers for other functions. ACOPOSinverter P66 User's manual V1.30...
  • Page 452 The d-ratio represents the intensity of the magnetic flow and is regulated using cascades. The outer control loop is based on the current measurement at the output. The inner control loop is represented using a reference profile, which is selected during motor management selection. ACOPOSinverter P66 User's manual V1.30...
  • Page 453 (e.g. CLI, TAA) and is influenced by the current reference value for ID. The way in which the information for I , ω and ω is used for calculating angle θ and for controlling U qact determined by the slip control or torque control. ACOPOSinverter P66 User's manual V1.30...
  • Page 454 Input θ + Output PARK or dact qact (0), d, q- qref dref Input θ + transformation Output ), I(U ), I(U U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 Motor ACOPOSinverter P66 User's manual V1.30...
  • Page 455 = M * 2 * π * f = M * ω mech On closer inspection of mechanical power (P ), the particular interaction between torque (M) and mech angular velocity (ω) at constant power yields a hyperbolic distribution between these sizes. ACOPOSinverter P66 User's manual V1.30...
  • Page 456 Since the frequency inverter primarily controls the electrical frequency of the output DC voltage, it displays the currently generated electrical frequency by default in state 5 "In operation". If necessary, a conversion factor can be applied to this value using parameter SDS. ACOPOSinverter P66 User's manual V1.30...
  • Page 457 The special functions represent custom solutions for highly specific applications. We recommend using the special functions only if the Automation Studio project cannot display the application you want. ACOPOSinverter P66 User's manual V1.30...
  • Page 458 UINT ● ● 4462 0x200E 0x3F AI1E_Input AI1E_Output UINT ● ● 4463 0x200E 0x40 AI2E_Input AI2E_Output UINT ● ● 4464 0x200E 0x41 AI3E_Input AI3E_Output UINT ● ● 4472 0x200E 0x49 AI1S_Input AI1S_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 459 Cyclical Acyclic Cyclical Acyclic Optional status responses 3240 0x2002 0x29 HMIS_Input UINT ● ● 7121 0x2029 0x16 LFT_Input UINT ● ● 3206 0x2002 0x07 ETI_Input UINT ● ● 3209 0x2002 0x0A THD_Input UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 460 7220 + 0x15 + ETI: IP0_Input 0x202A UINT ● Index Index IP[0…8]_Input 7230 + 0x1F + CMDD: CMP0_Input 0x202A UINT ● Index Index CMP[0…8]_Input 7240 + 0x29 + LCR: LCP0_Input 0x202A ● Index Index LCP[0…8]_Input ACOPOSinverter P66 User's manual V1.30...
  • Page 461 FRHD_Input ● ● 8641 0x2038 0x2A FROD_Input ● ● 8604 0x2038 0x05 RFRD_Input ● ● 3208 0x2002 0x09 UOP_Input UINT ● ● 3204 0x2002 0x05 LCR_Input UINT ● ● 3211 0x2002 0x0C OPR_Input ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 462 Tuning results (induction motor) 9642 0x2042 0x2B RSA_Input RSA_Output UINT ● ● 9652 0x2042 0x35 IDA_Input IDA_Output UINT ● ● 9662 0x2042 0x3F LFA_Input LFA_Output UINT ● ● 9667 0x2042 0x44 TRA_Input TRA_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 463 UINT ● ● 9612 0x2042 0x0D THT_Input THT_Output UINT ● ● 9615 0x2042 0x10 AUT_Input AUT_Output UINT ● ● 9616 0x2042 0x11 MTM_Input MTM_Output UINT ● ● 9619 0x2042 0x14 TUNU_Input TUNU_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 464 UINT ● ● 14415 0x2072 0x10 LUL_Input LUL_Output UINT ● ● 14416 0x2072 0x11 LUN_Input LUN_Output UINT ● ● 14421 0x2072 0x16 TOL_Input TOL_Output UINT ● ● 14422 0x2072 0x17 ODL_Input ODL_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 465 UINT ● ● 7124 0x2029 0x19 RSF_Input RSF_Output UINT ● ● 7125 0x2029 0x1A INH_Input INH_Output UINT ● ● 7128 0x2029 0x1D RP_Input RP_Output UINT ● ● 7129 0x2029 0x1E RPA_Input RPA_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 466 POL_Input POL_Output ● ● 11953 0x2059 0x36 POH_Input POH_Output ● ● 11954 0x2059 0x37 PIM_Input PIM_Output UINT ● ● 11960 0x2059 0x3D RSL_Input RSL_Output UINT ● ● 11961 0x2059 0x3E PAL_Input PAL_Output UINT ● ● ACOPOSinverter P66 User's manual V1.30...
  • Page 467 The minimum cycle time specifies the time up to which the bus cycle can be reduced without communication errors occurring. It is important to note that very fast cycles reduce the idle time available for handling monitoring, diagnostics and acyclic commands. Minimum cycle time 400 μs ACOPOSinverter P66 User's manual V1.30...

  • Page 468: Safety Functions

    The parameter codes are displayed in parentheses on the integrated 7-segment display. Connection examples Advice: Connection examples for the ACOPOSinverter and safety modules can be found in the "Integrated safety technology" user's manual for integrated safety function (MASAFETY): • Connection examples ACOPOSinverter P66 User's manual V1.30...
  • Page 469 PWRM 24 V Activation External Safety 1(1) 2(1) Relay 1(2) 2(2) 24 V 24 V 24 V 0VM1 0VM2 0VM3 ACOPOSinverter ACOPOSinverter ACOPOSinverter Drive 1 Drive 2 Drive 3 0VM2 0VM1 0VM3 0VM2 0VM3 0VM1 ACOPOSinverter P66 User's manual V1.30...
  • Page 470 A hazard and risk analysis forms the basis for determining the required safety integrity level. This analysis is used to determine whether the respective chain of functions can be viewed as a safety function and which potential hazards must be covered. ACOPOSinverter P66 User's manual V1.30...
  • Page 471 SIL 4 SIL 1 SIL 2 SIL 3 60% to <99% SIL 3 SIL 4 SIL 4 SIL 2 SIL 3 SIL 4 ≥99% SIL 3 SIL 4 SIL 4 SIL 3 SIL 4 SIL 4 ACOPOSinverter P66 User's manual V1.30...
  • Page 472 SIL. These error avoidance measures must cover the entire service life of the safety system, i.e. from development of the system right through until it is taken out of commission. ACOPOSinverter P66 User's manual V1.30...
  • Page 473 Safety function STO is configured using the commissioning software. The state of safety function STO can be displayed using the HMI on the frequency inverter or using the commissioning software. Motor speed Time STO function activated ACOPOSinverter P66 User's manual V1.30...

  • Page 474: Emergency Functions

    0 emergency shutdown if safety function STO was triggered and deactivated (with or without switching off and on the power supply). For this reason, an additional safety module is required if the machine automatically starts up again after safety function STO has been deactivated. ACOPOSinverter P66 User's manual V1.30...
  • Page 475 4 Error and STO function triggered SSSL Time SS1 function Activation Behavior when function SS1 is deactivated After an SS1 stop, issue a new move command (even if the move command is set as level). ACOPOSinverter P66 User's manual V1.30...
  • Page 476 SS1 was triggered and deactivated (with or without switching off and on the power supply). For this reason, an additional safety module is required if the machine automatically starts up again after safety function SS1 has been deactivated. ACOPOSinverter P66 User's manual V1.30...
  • Page 477 (SSSL), safety function STO is activated. • If [Stator Frequency] (StFr) rises and reaches [SLS tolerance threshold] (SLtt), safety function STO is activated and an error is triggered with error code [Safe function fault] (SAFF). ACOPOSinverter P66 User's manual V1.30...
  • Page 478 (SSSL), safety function STO is activated. • If [Stator Frequency] (StFr) rises and reaches [SLS tolerance threshold] (SLtt), safety function STO is activated and an error is triggered with error code [Safe function fault] (SAFF). ACOPOSinverter P66 User's manual V1.30...
  • Page 479 STO is activated. • If [Stator Frequency] (StFr) rises and reaches [SLS tolerance threshold] (SLtt), safety function STO is [Safe function fault] activated and an error is triggered with error code (SAFF). ACOPOSinverter P66 User's manual V1.30...
  • Page 480 • The reference frequency value can vary between [Reference] (SLSP) in both directions. • If [Stator Frequency] [SLS tolerance threshold] (StFr) rises and reaches (SLtt), safety function STO is activated and an error is triggered with error code [Safe function fault] (SAFF). ACOPOSinverter P66 User's manual V1.30...
  • Page 481 • The reference frequency value can vary between [Reference] (SLSP) in both directions. • If [Stator Frequency] [SLS tolerance threshold] (StFr) rises and reaches (SLtt), safety function STO is activated and an error is triggered with error code [Safe function fault] (SAFF). ACOPOSinverter P66 User's manual V1.30...
  • Page 482 • The reference frequency value can vary between [Reference] (SLSP) in both directions. • If [Stator Frequency] [SLS tolerance threshold] (StFr) rises and reaches (SLtt), safety function STO is activated and an error is triggered with error code [Safe function fault] (SAFF). ACOPOSinverter P66 User's manual V1.30...
  • Page 483 • The speed setpoint should be set via an active speed setpoint channel according to the setting [SMS Low Limit] (SMLL) [SMS High Limit] (SMLH). The state of safety function SMS is displayed on the graphic display terminal of the frequency inverter and on the monitoring tab of the commissioning software. ACOPOSinverter P66 User's manual V1.30...
  • Page 484 Safety function level (SF) of safety function SMS Configuration Safety Integrity Level (SIL) in accordance with IEC 61508 Power stage (PL) per ISO 13849-1 LI3 and LI4 SIL 2 PL d LI5 and LI6 SIL 2 PL d SIL 2 PL d ACOPOSinverter P66 User's manual V1.30...
  • Page 485 Reference guidelines for function GDL Safety function GDL is not defined in the IEC 61800-5-2 guidelines. Function GDL enables the unlocking of the safety gate when the motor is switched off. ACOPOSinverter P66 User's manual V1.30...
  • Page 486 An instability in the frequency may be the reason for the error. Check and correct the cause. The • SFFE.7 = 1 point value of SLtt can be changed to increase the tolerance value according to the instability of the drive system. ACOPOSinverter P66 User's manual V1.30...

  • Page 487: Safety Functions

    This value is equal to or lower than value [High speed] (HSP). normal operation. SS1 decel- Deceleration ramp to be ap- eration ramp plied when SS1 ramp is trig- gered Calculation of the nominal value of slip compensation "Fslip" (Hz) for the motor: ACOPOSinverter P66 User's manual V1.30...
  • Page 488 (SSSL), once safety function SLS has been activated. Advice: When SLS type 4 is configured, [SLS delay] (SLwt) must be set to 0, as otherwise an error is triggered and error code [Safe function fault] (SAFF) is displayed. ACOPOSinverter P66 User's manual V1.30...
  • Page 489 SLtt = 1.2 x SLSP + Fslip = 1.2 x 15 + 5 = 23 Hz SStt = 0.2 x Max. Freq HSP = 0.2 x 50 = 10 Hz In this example, the frequency fluctuations are permitted to exceed SLtt for 350 ms. ACOPOSinverter P66 User's manual V1.30...
  • Page 490 SS1 deceleration ramp/100 Ramp threshold The limit value for ramp activation SS1 will be calculated as follows: SStt = 0.2 x Max. Freq HSP This value is equal to or lower than value [High speed] (HSP). ACOPOSinverter P66 User's manual V1.30...
  • Page 491 SSSL = Fslip = 5 Hz SSrU = 1 Hz/s and SSrt = 20 when SS1 deceleration ramp = 20 Hz/s (accuracy: 0.1 Hz) SStt = 0.2 x Max. Freq HSP = 0.2 x 50 = 10 Hz ACOPOSinverter P66 User's manual V1.30...
  • Page 492 Max. output frequency in Hz = ((Max. speed in U/Min)/60)* PPn Configuration of the function Frequency SMLH StFr SMLL Time Time Time Error and STO function triggered SMLL > Max. output frequency SMLH > Max. output frequency ACOPOSinverter P66 User's manual V1.30...
  • Page 493 • Activate safety function SS1 and check whether the logic output on stopping the machine changes to High (1). • Activate safety function STO and check whether the logic output on stopping the machine changes to High (1). ACOPOSinverter P66 User's manual V1.30...
  • Page 494 1) Safety function "STO has the highest priority. If safety function STO is triggered, a safe torque shutdown takes place independently of the other active functions. 2) Safety function SS1 has medium priority compared to the other safety functions. 3) Safety functions SLS and GDL have the lowest priority. ACOPOSinverter P66 User's manual V1.30...

  • Page 495: Configuration Download

    For more information about these functions see "Using the ACOPOSinverter without Automation Studio" on page 115. o: Compatible functions x: Incompatible functions ▲◄: The function indicated by an arrow has priority over the other function. ACOPOSinverter P66 User's manual V1.30...
  • Page 496 ▲: The macro configuration can be overlapped if the safety function is using a logic input requested by the macro configuration. [Motor short circuit] (SCF1) ▲ ▲ ▲ [Ground short circuit] ▲ ▲ ▲ (SCF3) ACOPOSinverter P66 User's manual V1.30...
  • Page 497 If you want to display possible reasons for the error tripping, you can use the register. This register can be displayed on the graphic display terminal or using the setup software. [DRIVE MENU] --> [MONITORING] --> [DIAGNOSTICS] --> [ADDITIONAL ERROR INFO] ACOPOSinverter P66 User's manual V1.30...
  • Page 498 The application interface detected a safety function error. Bit12 Reserved Bit13 Reserved Bit14=1 The motor data is damaged. Bit15=1 Error detected in data flow of the internal serial connection. This register is reset after switching the power supply off and back on. ACOPOSinverter P66 User's manual V1.30...
  • Page 499 Error detected in background task of safety function. Bit9 Reserved Bit10 Reserved Bit11 Reserved Bit12 Reserved Bit13 Reserved Bit14 Reserved Bit15 Reserved This register is reset after switching the power supply off and back on. ACOPOSinverter P66 User's manual V1.30...
  • Page 500 Review of speed prefix: Error detected in consistency. Bit8=1 Internal SS1 request corrupt. Bit9 Reserved Bit10 Reserved Bit11 Reserved Bit12 Reserved Bit13 Reserved Bit14 Reserved Bit15 Reserved This register is reset after switching the power supply off and back on. ACOPOSinverter P66 User's manual V1.30...
  • Page 501 Bit5 Reserved Bit6 Reserved Bit7 Reserved Bit8 Reserved Bit9 Reserved Bit10 Reserved Bit11 Reserved Bit12 Reserved Bit13 Reserved Bit14 Reserved Bit15 Reserved This register is reset after switching the power supply off and back on. ACOPOSinverter P66 User's manual V1.30...
  • Page 502 The motor control diagnostics from the speed statistics delivered by the motor control is enabled. Bit11 Reserved Bit12 Reserved Bit13 Reserved Bit14 Reserved Bit15 Reserved This register is reset after switching the power supply off and back on. ACOPOSinverter P66 User's manual V1.30...

  • Page 503: Technical Data

    Ext. sink Source x to y mA -10 to 10 VDC SW1 = Source 10 V 0.5 Nm 4.4 Ib.in SW1 = Ext. sink R/L1 S/L2 T/L3 PA/+ PC/- U/T1 V/T2 W/T3 ACOPOSinverter P66 User's manual V1.30...
  • Page 504 If you connect a safety function to a logic input you cannot connect any other function (safety relevant or not) to this logic input. If you connect a function that is not related to safety to a logic input you cannot connect any other function to this logic input. ACOPOSinverter P66 User's manual V1.30...
  • Page 505 Value for LI3 to LI6 Value for STO Logic 0 (U <5 <2 Logic 1 (U >11 >17 high Impedance (24 V) kΩ Debounce time <1 <1 Response time of the safety function <10 <10 ACOPOSinverter P66 User's manual V1.30...
  • Page 506 The table above is insufficient for assessing the power stage (PL) of a PDS. The PL assessment must take place at system level. The installer or integrator of the BDM (Basic Drive Module) must include sensor data with figures from the above table when assessing PL System sensor data. ACOPOSinverter P66 User's manual V1.30...
  • Page 507 [LI response time] (LIrt): The logic input response time controls the delay until the safety function is activated. Logic input Response Time Logic input Debounce Time SS1 activation SLS activation STO activation SAFF detected error ACOPOSinverter P66 User's manual V1.30...

  • Page 508: Certified Architectures

    BDM (Basic Drive Module). In addition, the output data generated when safety functions are used (error relay activation, display of error codes or information, etc.) are not considered safety information. ACOPOSinverter P66 User's manual V1.30...
  • Page 509 (3) Line choke (if used) (4) Multiple drive is possible with another frequency inverter (for example: ACOPOSinverter P84 with PWR con- nection). Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 510 (3) Line choke (if used) (4) Multiple drive is possible with another frequency inverter (for example: ACOPOSinverter P84 with PWR con- nection). Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 511 24 V Source Sink Int ACOPOSinverter Source Sink Int ACOPOSinverter (1) Braking resistor (if used) (2) Line chokes (if used) Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 512 (2) Channel 2 logic (5) Emergency switch-off (8) Braking resistor (if used) (3) Output 1 (6) Start (9) Line chokes (if used). Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 513 (7) Braking resistor (if used) (2) Channel 2 logic (5) Emergency switch-off (8) Line chokes (if used) (3) Output 1 (6) Stop delay Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 514 Sink XPS AF ACOPOSinverter ACOPOSinverter ACOPOSinverter +24 V +24 V (1) Braking resistor (if used) (2) Line chokes (if used) Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 515 XPS AF ACOPOSinverter ACOPOSinverter ACOPOSinverter +24 V +24 V (1) Start (2) Braking resistor (if used) (3) Line chokes (if used) Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 516 • LI4 and LI5/LI6 are not set to a safety function. Source Sink ACOPOSinverter ACOPOSinverter ACOPOSinverter +24 V +24 V (1) Braking resistor (if used) (2) Line chokes (if used) Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 517 • LI5/LI6 is not set to a safety function. Source Sink ACOPOSinverter ACOPOSinverter +24 V +24 V (1) Braking resistor (if used) (2) Line chokes (if used) Advice: For additional information about the characteristics of the control terminal, see "Installation" on page ACOPOSinverter P66 User's manual V1.30...
  • Page 518 (1) Standard coaxial cable, type RG174/U in accordance with MIL-C17 or KX3B in accordance with NF C 93-550. Maximum external diameter 2.54 mm, maximum length 15 m. The cable shield must be grounded. (2) Safety door locking ACOPOSinverter P66 User's manual V1.30...
  • Page 519 You have already defined a password, Enter your configuration password for the safety functions in dialog box "Enter configuration password" and click OK. Result: Window "Safety function configuration" is opened. 6.8.2 Window "Safety function configuration" Overview Window "Safety function configuration" contains the tabs "Information", "STO", "SLS", "SS1", "SMS", "GDL" and "Input/output". ACOPOSinverter P66 User's manual V1.30...
  • Page 520 This parameter allows you to configure the channel that is used to trigger the STO function. If STOA is set to No , the STO function is always active, but only on the STO input. ACOPOSinverter P66 User's manual V1.30...
  • Page 521 0 Hz This parameter defines the frequency at which the frequency inverter should change to STO state at the end of the SS1 ramp. It is similar to the SLS safety function configured on another tab. ACOPOSinverter P66 User's manual V1.30...
  • Page 522 [GDL short delay] GLSd [GDL short delay] 1 to 3600 s This parameter is used to set the short delay for triggering of the GDL safety function. Maximum delay after the SS1 ramp for stopping the machine. ACOPOSinverter P66 User's manual V1.30...

  • Page 523: Input/Output Configuration

    This parameter is used to filter out these short pulses. Commands are only taken into account if the pulse duration exceeds (LIrt). If the duration is below this value, the frequency inverter assumes that there is no command pending: the command is filtered out. ACOPOSinverter P66 User's manual V1.30...
  • Page 524 This function is used to reset the configuration of the safety function to the factory settings. On tab Safety functions, click button Reset configuration. Enter the password and then confirm your selection. After this action, all safety parameters are reset to the factory settings. ACOPOSinverter P66 User's manual V1.30...
  • Page 525 SAFETY]: Visible in the ACPi parameter tool only [Safety drive status] SFtY Safety function state of the frequency inverter IStd [Standard inverter]: Standard product with no configured safety function SAFE [Safety drive]: Product with at least one configured safety function ACOPOSinverter P66 User's manual V1.30...
  • Page 526 The safety configuration is identified using CRC. All safety-relevant parameters are used for the calculation. The CRC value is available on tab My device. Once the frequency inverter has been fully tested, make a note of the CRC value. ACOPOSinverter P66 User's manual V1.30...
  • Page 527 The configuration file cannot be copied from the device to a PC in the following cases: • If the motor is switched on • If a function block is in operational state (Operational) • If function Forced local is active • If a safety function is activated ACOPOSinverter P66 User's manual V1.30...
  • Page 528 • If the motor is switched on • If a function block is in operational state (Operational) • If function Forced local is active • If the configuration for the safety function is on the device already ACOPOSinverter P66 User's manual V1.30...
  • Page 529 This allows you to compare the value of the checksum with the value that is displayed in the identification menu of the graphic display terminal. Acceptance report The ACPi parameter tool generates the acceptance report. ACOPOSinverter P66 User's manual V1.30...
  • Page 530 The acceptance report can be printed as an additional document or saved in PDF format. If changes are made to the inverter configuration (not just to safety-relevant parameters), the acceptance test must be performed again. ACOPOSinverter P66 User's manual V1.30...
  • Page 531 ACPi terminating resistor 120 Ω for CAN DC bus cable 8I0XC003.400-1 ACPi P74/P76 DC bus cable, 0.18 m ,5 pcs. X2X Link cables X67CA0X99.1000 Cable for custom assembly, 100 m X67CA0X99.5000 Cable for custom assembly, 500 m ACOPOSinverter P66 User's manual V1.30...

  • Page 532: Graphics Display

    Graphics display remote cable 5 m for ACOPOSinverter P74/P84 (RJ45 - RJ45) 8I0XD304.310-1 Graphics display remote cable 10 m for ACOPOSinverter P74/P84 (RJ45 - RJ45) 8I0XD305.300-1 RJ45 adapter for graphic display Table 28: 8I0XD301.300-1, 8I0XD302.300-1, 8I0XD303.300-1, 8I0XD304.301-1, 8I0XD304.303-1, 8I0XD304.305-1, 8I0XD304.310-1, 8I0XD305.300-1 - Order data ACOPOSinverter P66 User's manual V1.30...

  • Page 533: Mains Choke

    Mains choke 3-phase 30 A, for ACOPOSinverter P74 3x 380 to 500 V, 11 to 15 kW, for ACOPOSinverter P84 3x 200 to 240 V, 4 to 5.5 kW and 3x 380 to 480 V, 11 to 15 kW Table 29: 8I0CS004.000-1, 8I0CS007.000-1, 8I0CS018.000-1, 8I0C- T004.000-1, 8I0CT010.000-1, 8I0CT016.000-1, 8I0CT030.000-1 - Order data ACOPOSinverter P66 User's manual V1.30...

  • Page 534: Technical Data

    Max. current = 1.65 x rated current for 60 seconds. With current reduction of 2% per °C above 45°C. From 1000 to 3000 m, current reduced by 1% per 100 m 7.3.3 Dimensions 8I0CS004.000-1 Ø Ø = 4x9 ACOPOSinverter P66 User's manual V1.30...
  • Page 535 Accessories 8I0CS007.000-1 Ø Ø = 4x9 8I0CS018.000-1 Ø Ø = 5x11 8I0CT004.000-1 8xØ Ø = 6x9 ACOPOSinverter P66 User's manual V1.30...
  • Page 536 Accessories 8I0CT010.000-1 8xØ 80.5 Ø = 6x12 8I0CT016.000-1 8xØ 80.5 Ø = 6x12 8I0CT030.000-1 8xØ Ø = 6x12 ACOPOSinverter P66 User's manual V1.30...

  • Page 537: Installation

    Accessories 7.3.4 Installation 8I0CS0xx.000-1 ACOPOSinverter 8I0CS00x.000-1 1 to 1.5 Nm (8.9 to 13.3 Ib.in) 8I0CT0xx.000-1 ACOPOSinverter ACOPOSinverter E1 S1 E2 S2 E3 S3 ACOPOSinverter P66 User's manual V1.30...
  • Page 538 1.65 kg Installation Below or next to the inverter General information Conformity to standard EN 133200 Table 32: 8I0FS009.200-2, 8I0FS016.200-1, 8I0FS022.200-1, 8I0FT015.200-1, 8I0FT025.200-1 - Technical data Over 1000 m, current reduced by 1% per 100 m ACOPOSinverter P66 User's manual V1.30...
  • Page 539 Accessories 7.4.3 Dimensions 8I0FS009.200-2 134.5 22.5 8I0FS016.200-1 121.5 22.5 134.5 ACOPOSinverter P66 User's manual V1.30...
  • Page 540 Accessories 8I0FS022.200-1 174.5 22.5 8I0FT015.200-1 121.5 22.5 134.5 ACOPOSinverter P66 User's manual V1.30...
  • Page 541 Accessories 8I0FT025.200-1 174.5 22.5 7.4.4 Installation 8I0FS0xx.200-x 8I0FS0xx.200-x L‘1 L‘2 R/L1 S/L2 ACOPOSinverter U/T1 V/T2 W/T3 ACOPOSinverter P66 User's manual V1.30...
  • Page 542 Accessories 8I0FT0xx.200-1 8I0FT0xx.200-1 L‘1 L‘2 L‘3 R/L1 S/L2 T/L3 ACOPOSinverter U/T1 V/T2 V/T3 ACOPOSinverter P66 User's manual V1.30...

  • Page 543: Braking Resistors

    - Braking for 0.8 s with a braking torque of 1.5 Tn for a 40 second cycle For 8I0BR003.001-1 to 8I0BR001.004-1: - Braking for 10 s with a braking torque of 2 Tn for a 30 second cycle ACOPOSinverter P66 User's manual V1.30...
  • Page 544 Accessories 7.5.3 Dimensions 8I0BR028.000-1 4x Ø = 6x12 Ø 8I0BR060.000-1 4x Ø = 6x12 Ø 8I0BR100.000-1 4x Ø = 6x12 Ø ACOPOSinverter P66 User's manual V1.30...

  • Page 545: Usb Accessories

    PA/+ 7.6 USB accessories 7.6.1 Order data Model number Short description Figure ACOPOSinverter P74/P76 - USB accessories 8I0XC001.003-1 ACOPOSinverter USB Modbus universal cable 3 m, PC - ACOPOSinverter connection Table 35: 8I0XC001.003-1 - Order data ACOPOSinverter P66 User's manual V1.30...
  • Page 546 ACOPOSinverter terminating resistor 120 Ω, RJ45 connector Table 36: 8I0CA001.000-1, 8I0XT001.000-1 - Order data 7.7.2 Technical data Model number 8I0CA001.000-1 8I0XT001.000-1 Short description Accessories CANopen terminal adapter ACOPOSinverter P66 terminating resistor 120 Ω General information Connection RJ45 Certifications Interfaces Terminating resistor 8I0XT001.000-1 Mechanical properties...
  • Page 547 Model number 8I0XC003.400-1 Short description Accessories ACPi P74 DC bus cable Mechanical properties Dimensions Length 0.18 m Brief overview Content of delivery 5 pcs. Table 39: 8I0XC003.400-1 - Technical data 7.8.3 Installation ≥100 ≥100 ≥100 ≥100 ACOPOSinverter P66 User's manual V1.30...
  • Page 548 Data cables Cell polyethylene (PE) Supply lines Polypropylene (PP) Electrical properties Rated voltage 250 V Nominal current Max. 4 A / Contact at 40°C Operating voltage Max. 250 V Table 40: X67CA0X99.1000, X67CA0X99.5000 - Technical data ACOPOSinverter P66 User's manual V1.30...
  • Page 549 Bend radius ≥15x outer diameter Drag chain data Acceleration Max. 4 m/s² Flex cycles Min. 2 million Velocity Max. 3 m/s Weight 0.063 kg/m Table 40: X67CA0X99.1000, X67CA0X99.5000 - Technical data In cable drag chain operation ACOPOSinverter P66 User's manual V1.30...

  • Page 550: Ec Declaration Of Conformity

    2006/42/EC machinery directive. Documents in other languages are to be viewed as translations of the original instruction manual. Product manufacturer B&R Industrial Automation GmbH B&R Strasse 1 5142 Eggelsberg AUSTRIA The EC declarations of conformity can be downloaded from the B&R website (www.br-automation.com). ACOPOSinverter P66 User's manual V1.30...

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