Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Hikari Manuals
  4. Industrial Equipment
  5. HAT-K5A Series
  6. Instruction manual

Hikari HAT-K5A Series Instruction Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
HAT-K5A
系列
Serles
自动接橡筋机
AUTO ELASTIC JOINING MACHINE
V1.00

Advertisement

loading
Need help?

Need help?

Do you have a question about the HAT-K5A Series and is the answer not in the manual?

Questions and answers

Related Manuals for Hikari HAT-K5A Series

Summary of Contents for Hikari HAT-K5A Series

  • Page 1 HAT-K5A 系列 Serles 自动接橡筋机 AUTO ELASTIC JOINING MACHINE V1.00...
  • Page 2 Shanghai HIKARI Precision Machinery Technology Co., Ltd. Instruction manual Products: HAT-K5A[auto elastic joining machine] File No: File version: History of revision Version Revision No. Descriptions Date Author Zhong New file 25-9-2021 Liangcheng...
  • Page 3 Instruction manual Rev.B Auto elastic joining machine instruction manual Registered person/Manufacturer: Shanghai HIKARI Precision Machinery Technology Co., Ltd. Address: No. 800, Zhongda Road, Zhujing Industrial Zone, Jinshan District, Shanghai, Postal Code: 201599 Tel: +86-21-67311111 Fax: +86-21-67311111...
  • Page 4 Instruction manual Rev.B Table of contents Before using this product, Please read the followings carefully before use........1 Property indexes..........................1 Parts Info............................2 Components of machine frame......................3 Sewing unit............................4 Material holding units........................5 Stripping unit............................. 6 Ultrasonic cutter units........................7 Feeding length measuring units......................8 Material receiving units........................9 Ironing units.............................11...
  • Page 5 Instruction manual Rev.B Auto elastic joining machine Before using this product, Please read the followings carefully before use 。 Property indexes Property indexes of the auto elastic joining machine Item Range Specifications Type of elastic band With or without mark Stitch lines oversewsuperimposed seam Type of stitch lines...
  • Page 6 Instruction manual Rev.B Parts Info Parts Info head units 机头组件 ultrasonic cutter units 超声波切刀组件 materialstripping units 2/29 页...
  • Page 7 Instruction manual Rev.B machine frame units 拉料组件 material holding units 机架组件 ironing units material receiving units 夹料组件 feeding length measuring units 熨烫组件 收料组件 送料计长组件 Components of machine frame 3/29 页...
  • Page 8 Instruction manual Rev.B Components machine frame machine frame table 机架台板 display screen 显示屏 4/29 页...
  • Page 9 Instruction manual Rev.B Sewing units foundation yarn detection device 底线检测装置 5/29 页...
  • Page 10 Instruction manual Rev.B presser foot unit 抬压脚机构 pushing unit 推料机构 Material holding units blowpipe 吹气管 left and right rotating clamps 左右旋转夹 cylinder feed rail 6/29 页...
  • Page 11 Instruction manual Rev.B right rotating motor 气缸 drag links 送料导轨 feeding motor 右旋转电机 拖链 送料电机 Material stripping units stripping motor 拉料电机 stripping cylinder 拉料气缸 stripping clamp 拉料夹 7/29 页...
  • Page 12 Instruction manual Rev.B Ultrasonic cutter units Ultrasonic cutter units ultrasonic vibrator 超声波振子 shield 护罩 base 底座 8/29 页...
  • Page 13 Instruction manual Rev.B ultrasonic casing 超声波罩壳 Feeding length measuring units feeding length measuring units 送料计长组件 color code sensor 色标传感器 length encoder cylinder 计长编码器 9/29 页...
  • Page 14 Instruction manual Rev.B length counter 气缸 cutter 计长盒 切刀 Material receiving units 10/29 页...
  • Page 15 Instruction manual Rev.B receiving rod 收料杆 receiving rotor disc 收料转盘 receiving chassis 收料底盘 11/29 页...
  • Page 16 Instruction manual Rev.B Ironing units 12/29 页...
  • Page 17 Instruction manual Rev.B Ironing units heating aluminum plate 加热铝板 shake wheel 抖带轮 shaking motor electric control box 13/29 页...
  • Page 18 Instruction manual Rev.B ironing cover 抖带电机 feeding sensor rod 电控盒 conveyer wheel connecting beam 熨烫罩壳 送料感应杆 送带轮 连接梁 Pull-through diagram 14/29 页...
  • Page 19 Instruction manual Rev.B 送带方向 conveying direction Interface description 15/29 页...
  • Page 20 Instruction manual Rev.B 1: Procedures: start the machine; Work interface of the machine 2:Sewing mode: 1: After powering on the machine, you may see the main interface of the machine as shown below: ① Sewing for a single cycle : the machine stops automatically after sewing one piece;...
  • Page 21 Instruction manual Rev.B Working mode selection interface Working mode selection: 1No Logo: there is no need for special parameter settings, andthis mode applies toNo Logo elastic band. 3: Modify the working mode: click to enter the following interface 2 Single-stage: style: 3 Single-mark multi-stage: style: 4 Multi- Logo: style:...
  • Page 22 Instruction manual Rev.B 5 Multi- Logo and multi-stage: For specific parameter settings, please refer to the descriptions about mode setting! 18/29 页...
  • Page 23 Instruction manual Rev.B Start time: Set the time to detect the foundation yarn after the Click on the lower right corner of the main interface to enter sewing operation starts (1000ms by default). End time: Set the time to finish the detection of the foundation the foundation yarn detection setting interface as shown yarn after the sewing operation starts.
  • Page 24 Instruction manual Rev.B Setting interface of machine parameters Parameter setting interface: According to the different functions of the machine, the 5. Click to enter the parameter setting interface: following designations are provided. When debugging or using, click the button corresponding to the designation according to the machine action;...
  • Page 25 Instruction manual Rev.B 2 Units (as shown on the left) 2.1 Adjust the ironing time 2.2 Ironing switch 2.3 Adjust the cutting-up mode (Ultrasound-edge, cold-edge) 2.4 Motor selection. (motor A, motor B) (when motor A is not selected, choose motor B by default) 2.5 frequency of ribbon cutting.
  • Page 26 Instruction manual Rev.B 5 Stripping unit 5.1 The speed of the stripping motor during moving right. 5.2 The distance that the stripping unit moves right to find the best position for stripping the materials 5.3 Setting of the pull-back distance of the stripping motor. 5.4 Setting of joint pull-back distance.
  • Page 27 Instruction manual Rev.B When a fault occurs, the machine will stop working and give an Fault alarming and solution interface alarm: (click OKto release the alarm) 3 Fault alarming: Alarm content and solution: Alarm No. Alarm Name Solution No alarm about elastic ribbon Please check the elastic band and put it in place Connector alarm Please check the elastic band and remove the connector...
  • Page 28 Instruction manual Rev.B The head fails to be reset Please reset the head Reach the sewing number The sewing number reaches the preset value 5 Stripping unit The origin of the stripping unit is detected as abnormal 3: The origin of the pushing unit is detected as Please check whether the origin sensor of the pulling unit works abnormal abnormally...
  • Page 29 Instruction manual Rev.B Mode setting and operation instructions 1No Logo mode Basic procedures: 1. Select theNo Logo mode 2. Set the length of elastic ribbon , such as:300mm; enter 300 directly. 3. Set the clamping length on the left and right , and select the seam line as needed.
  • Page 30 Instruction manual Rev.B Figure 1 Color code sensor calibrating method 2.2, Single-stage: Take the sample, and calculate the total length of the elastic ribbon, the length of the color code, the length of the LOGO, and the LOGO interval (see Figure 2 below); place the color code sensor in the place where the color code is located, and input and save the parameters in the operation interface.
  • Page 31 Instruction manual Rev.B Figure 2 2.3. Single-Logo multi-stage: Take two samples with different lengths, and calculate the total length of the elastic ribbons, the length of the LOGO, and the LOGO interval (see Figure 3 below); take the longer ribbon and calculate the length of color code;...
  • Page 32 Instruction manual Rev.B Figure 3 2.4 Multi-Logo: Take the sample, and calculate the total length of the elastic ribbon, the length of the color code, the length of the LOGO, and the LOGO interval (see Figure 4 below); place the color code sensor in the place where the color code is located, and calculate the number of LOGOs before the LOGO where the color code sensor is located.
  • Page 33 Instruction manual Rev.B Figure 4 2.5 Multi-Logo and multi-stage: Take two samples with different lengths, and calculate the total length of the elastic ribbons, the length of the LOGO,the LOGO interval and the maximum LOGO interval (see Figure 5 below); take the longer ribbon and calculate the length of color code;...
  • Page 34 Instruction manual Rev.B Electronic control requirements and precautions for use 0. Main technical indicators Supply voltage range: AC220V±10% Supply frequency: 50Hz/60Hz 1. Safety precautions 1.1 Scope of use This servo controller is specially designed for industrial sewing machines. If it is used for other purposes, always pay attention to the safety of users.
  • Page 35 Instruction manual Rev.B a. Please operate it in a place where the room temperature is above 0°C and below 45°C. b. Do not use it in a place with direct sunlight or use outdoors. c. Keep it away from a heater (electric heater). d.
  • Page 36 Instruction manual Rev.B operation caused by neglect of this mark may result in personal injury or machine damage. 1.6 Other safety codes 1.6.1. After turning on the power for the first time, please run the sewing machine at low speed and check whether the machine rotates in a correct direction.
  • Page 37 富山IoT 微信公众号 抖音官方号 邮箱/E-mail:hikari@chinahikari.com 上海市金山区朱泾镇工业园区中达路800号 网址/Web: www.chinahikari.com NO.800, ZHONGDA ROAD, ZHUJING INDUSTRIAL ZONE, 传真/Fax：(00)86-21-67311311 JINSHAN DISTRICT, SHANGHAI CHINA 电话/Tel：(00)86-21-67311111 （ 转外贸部/ext .Foreign Trade Dept ）...