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Case CX210B Operator's Manual
Case CX210B Operator's Manual

Case CX210B Operator's Manual

Hydraulic crawler excavators
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CX210B et CX240B
Hydraulic crawler
excavators
Operator's Manual
Lep 87602743 EN

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Summary of Contents for Case CX210B

  • Page 1 CX210B et CX240B Hydraulic crawler excavators Operator’s Manual Lep 87602743 EN...
  • Page 2 CX210B and CX240B Hydraulic crawler excavators Operator's Manual Lep 87602743 EN...
  • Page 3 Learns and practises safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow CASE instructions on machine operation and maintenance.
  • Page 4 OPERATOR'S MANUAL CX210B CX240B...
  • Page 5 This page is intentionally left blank...
  • Page 6 QUICK REFERENCE SECTION GUIDE The Sections in this book are shown below. 1 - To the Owner 2 - Identification Numbers/Machine Components 3 - Safety/Decals/Hand Signals 4 - Controls/Instruments/Accessories 5 - Operating Instructions 6 - Servicing Intervals 7 - Lubrication/Filters/Fluids 8 - Maintenance/Adjustments 9 - Electrical System 10 - Storage...
  • Page 7 This page is intentionally left blank...
  • Page 8: Table Of Contents

    TABLE OF CONTENTS SECTION 1 - TO THE OWNER ........................1-1 CX210B and CX240B (LC and NLC types) hydraulic crawler excavators ..........1-1 Official documents ............................ 1-2 Right, left, front and rear of the machine ....................1-3 SECTION 2 - IDENTIFICATION NUMBERS/MACHINE COMPONENTS ..........2-1 Type, serial number and year of manufacture of the machine ..............
  • Page 9 TABLE OF CONTENTS Controls/Instruments/Accessories (continued) Cab light ..............................4-21 Coat hanger hook ...........................4-22 Fuse box ..............................4-22 Quick coupler locking and unlocking control switch ................4-23 Roof curtain ............................4-23 Roof hatch ..............................4-23 Cab door sliding windows ........................4-24 Sun shield ...............................4-24 Magazine rack ............................4-24 Refrigerated compartment ........................4-24 Storage compartment ..........................4-25 Cup holder ..............................4-25...
  • Page 10 TABLE OF CONTENTS Operating instructions (continued) Operating the machine in hot weather ....................5-13 Machine operation ..........................5-14 Machine travel ............................5-15 Handling the machine ..........................5-18 Load handling ............................5-19 Handling the load with the quick coupler ....................5-20 Load handling limits chart ........................
  • Page 11 TABLE OF CONTENTS Lubrication/Filters/Fluids (continued) Air filter ..............................7-37 Swing reduction gear ..........................7-41 Travel reduction gears ..........................7-43 SECTION 8 - MAINTENANCE/ADJUSTMENTS ..................8-1 Tracks ...............................8-1 Track rollers and idler wheels ........................8-5 Radiators and oil coolers ..........................8-5 Fan and alternator drive belt ........................8-6 Adjustment of engine valve rocker clearances ..................8-7 Fuel tank filter ............................8-7 Cab protection (F.O.P.S.) .........................8-8...
  • Page 12 TABLE OF CONTENTS Specifications (continued) Safety devices ............................11-3 Operator’s compartment ........................11-4 Noise levels ............................11-4 Vibration level inside the cab ......................... 11-4 Cab ................................. 11-4 Weights ..............................11-5 Monobloc boom ............................11-5 DipperS ..............................11-5 Backhoe buckets ............................ 11-5 Machine overall dimensions ........................
  • Page 13 TABLE OF CONTENTS NOTES...
  • Page 14: Section 1 - To The Owner

    SECTION 1 TO THE OWNER CX210B and CX240B (LC and NLC TYPES) HYDRAULIC CRAWLER EXCAVATORS CT06M004 Type shown: CX240B LC Dealer's Stamp CNH France S.A. Rue des Meuniers 60330 LE PLESSIS BELLEVILLE FRANCE...
  • Page 15: Official Documents

    A "CE" certificate of conformity: special attachments, accessories or equipment, con- sult your CASE Dealer in order to make sure that any - For a new construction equipment machine, series adaptations or modifications made are in keeping with...
  • Page 16: Right, Left, Front And Rear Of The Machine

    SECTION 1 - TO THE OWNER RIGHT, LEFT, FRONT AND REAR OF THE MACHINE The terms "Right", "Left", "Front" and "Rear" are used in this manual to indicate the sides as they are seen from the operator's seat when the cab is over the idler wheels.
  • Page 17 SECTION 1 - TO THE OWNER NOTES...
  • Page 18: Section 2 - Identification Numbers/Machine Components

    MACHINE (1) Type ................(2) Serial number............(3) Year of build .............. CT04A171A ENGINE Make and type (CX210B): .... ISUZU AI - 4HK1X Make and type (CX240B): ..ISUZU AH - 4HK1X Serial number................................. CT04D014B...
  • Page 19 SECTION 2 - IDENTIFICATION NUMBERS/MACHINE COMPONENTS COMPONENT SERIAL NUMBERS Hydraulic pump ..............................Swing reduction gear............................. Travel reduction gears............................Travel control valve..............................Attachment control valve ............................Swing control valve ..............................HYDRAULIC BREAKER (optional) (1) Serial number ............(2) Weight...............
  • Page 20: Description Of The Main Components

    SECTION 2 - IDENTIFICATION NUMBERS/MACHINE COMPONENTS DESCRIPTION OF THE MAIN COMPONENTS The CX210B and CX240B are completely hydraulic machines. They consist of an undercarriage fitted with tracks and a turntable bearing which supports the upperstructure frame. The upperstructure frame supports the attach- ment, at the front end of the machine, plus the engine, hydraulics and cab.
  • Page 21 SECTION 2 - IDENTIFICATION NUMBERS/MACHINE COMPONENTS NOTES...
  • Page 22: Section 3 - Safety/Decals/Hand Signals

    (behind the operator’s seat). Make sure it is always complete and in good condition. If you wish to obtain extra copies, or copies in languages other than that of the country of use, consult your CASE Dealer. CT06M020...
  • Page 23: Before Using The Machine

    In the event of problems, contact rying out operations where visibility is poor. your CASE Dealer. 10. Before undertaking any travel or working opera- 22. Make sure you understand the symbols used on tions during hours of darkness, make sure the the machine safety decals.
  • Page 24: Operating The Machine

    11. Whenever load handling operations are to be car- If you are obliged to use the quick coupler with ried out, it is imperative to adhere strictly to the buckets not manufactured by CASE, make sure instructions given in this manual and local legisla- tion.
  • Page 25: Cab Protection (F.o

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS 16. Never leave the operator's compartment while the PREVENTING RISKS CAUSED BY engine is running. VIBRATIONS 17. To get in or out of the cab, it is imperative that the The machine's vibration affects the comfort and in upperstructure frame is in line with the undercar- some cases the health and safety of the operator.
  • Page 26: Safety Area

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS SAFETY AREA The safety area is the space necessary for the machine to operate at the maximum range of the tool and at full swing (360 ) plus 2 metres. Working area. Safety area. CS97M019 PARKING THE MACHINE When parking the machine, proceed as follows: 1.
  • Page 27: Before Using The Hydraulic Breaker

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS BEFORE USING THE HYDRAULIC When demolishing vertical structures (e.g. brick walls), place the tool against the wall at a BREAKER (optional) 90 degree angle. Do not attempt to operate this hydraulic breaker 10. Use a safety screen to protect yourself from flying unless you have first read and perfectly under- debris.
  • Page 28: Maintenance And Adjustments

    4. Lock the tracks to prevent any machine 16. If the accumulator is not functioning correctly, see movement. your CASE Dealer. Never try to carry out any servicing operation on the accumulator. If this Any unauthorized modifications made to this instruction is not followed serious injury can result.
  • Page 29: Preventing Fires Or Explosions

    Clean the machine regularly, removing all debris work on the accumulator must be carried out by and inflammable material. your CASE Dealer. Make sure there are no leaks and replace any Before carrying out any service work on the damaged hoses, lines or connectors. After any hydraulic breaker, make sure all pressure has repair work, clean the machine before operating.
  • Page 30: Decals

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS DECALS WARNING An illegible or missing decal can have far-reaching consequences. Inspect decals daily. NOTE: When you clean the decals, use only a cloth, water and soap. Do not use solvents, gasoline, etc. WARNING NOTE: This chapter only covers decals relating to Make sure that the decals are perfectly legible, safety and machine operation and servicing.
  • Page 31 SECTION 3 - SAFETY/DECALS/HAND SIGNALS CT06K002 Illustration of decals TABLE OF SAFETY PRECAUTIONS Part number: KHP12151 CT06K003 3-10...
  • Page 32 This decal draws attention to the fact that, in certain positions, there can be interference of the tool between the attachment and the operator's compartment. Always observe a minimum safety distance between the tool and the operator's compartment (in case of swinging or accidental movements). CT05K003 DANGER ELECTRIC LINE...
  • Page 33 SECTION 3 - SAFETY/DECALS/HAND SIGNALS MAINTENANCE OR INSPECTION This decal shows that the engine must be stopped and the starter key switch removed during maintenance or inspection of the machine. CT06K006 PARKING THE MACHINE This decal shows that, before leaving the operator’s compartment, the bucket must be lowered to the ground, the function cancellation lever must be acti- vated, the engine stopped and the starter key switch...
  • Page 34: Emergency Exit

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS FUNCTION OF THE LEVERS AND PEDALS Part number: KHP1498 (standard) KHP1484 (with right-hand option) KHP1510 (with left-hand option) KHP1511 (with right and left-hand options) This decal shows the function of the travel control levers and pedals. CS00E529 CIGARETTE LIGHTER SOCKET (24 volts) Part number: KHP11590...
  • Page 35: Hydraulic Reservoir

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS IT IS FORBIDDEN TO STAND WITHIN THE WORKING RANGE OF THE UPPERSTRUCTURE Part number: K4051597 This decal reminds the operator not to allow anyone to stand within the working range of the upperstructure while the engine is running (risk of being crushed). CS95M062 IT IS FORBIDDEN TO STAND WITHIN THE WORKING RANGE OF THE ATTACHMENT...
  • Page 36 SECTION 3 - SAFETY/DECALS/HAND SIGNALS FUEL TANK Part number: KHP11700 This decal shows the location of the fuel tank and that suitable fuel must be used. CT06B013 ENGINE HOOD Part number: 168109A1 This decal warns that it is essential to stop the engine before opening the hood.
  • Page 37: Risk Of Falling

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS RISK OF FALLING Part number: KHP12220 This decal shows that a safety distance must be main- tained during movements on the upperstructure frame. KHP12220-00 CT06K013 EXHAUST Part number: 168112A1 This decal warns that one must never touch the silencer when it is still hot.
  • Page 38: Noise Level

    KHP12240-00 NOISE LEVEL This decal shows the value of the noise level in deci- bels outside the machine guaranteed by the manufac- turer in accordance with the European directive 2000/14/EC. (CX210B) Part number: KHP1761 CT06K015 (CX240B) Part number: KHP1762 CS02E699...
  • Page 39 This decal warns that the accumulator is filled with gas under high pressure and that one must not bring a flame or weld close to the accumulator. For any service work, consult your CASE Dealer. CT06K088 QUICK COUPLER (optional) This decal shows the precautions to be taken to ensure that the implement is correctly installed on the quick coupler.
  • Page 40 CT04K032 These decals show the location of the accumulators, they indicate that the accumulators are pressurised; for any service work, contact your CASE Dealer. CT04K005 This decal shows that there is a risk of flying chips when using the hydraulic hammer.
  • Page 41 SECTION 3 - SAFETY/DECALS/HAND SIGNALS This decal shows that noise protection must be worn when operating the hydraulic hammer. CT04K031 These decals show the hydraulic hammer greasing points. CT04K004 3-20...
  • Page 42: Hand Signals

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS HAND SIGNALS When operating the machine, never attempt to carry out tasks calling for fine control or working in areas where visibility is poor or impaired without seeking the assistance of a signalman. Make perfectly sure that you and the signalman understand the signals to be used.
  • Page 43: Emergency Stop

    SECTION 3 - SAFETY/DECALS/HAND SIGNALS GO THIS FAR EMERGENCY STOP Wave hands back and forth. PDE0004A PDE0005 ALL STOP AND HOLD RAISE LOAD OR TOOL PDE0004 PDE0006A STOP Wave one hand back and forth. LOWER LOAD OR TOOL PDE0005A PDE0006 3-22...
  • Page 44 SECTION 3 - SAFETY/DECALS/HAND SIGNALS SLOWLY RAISE THE LOAD OR TOOL TURN MACHINE RIGHT (swing load right) To stop movement, stop moving hand and clench fist. PDE0007A PDE0008 SLOWLY LOWER THE LOAD OR TOOL RAISE TOOL PDE0007 PDE0009A TURN MACHINE LEFT (swing load left) To stop movement, stop moving hand and clench fist.
  • Page 45 SECTION 3 - SAFETY/DECALS/HAND SIGNALS LIFT BOOM EXTEND DIPPER PDE0010A PDE0011 LOWER BOOM FILL TOOL PDE0010 PDE0012A RETRACT DIPPER EMPTY TOOL PDE0011A PDE0012 3-24...
  • Page 46: Section 4 - Controls/Instruments/Accessories

    SECTION 4 CONTROLS/INSTRUMENTS/ACCESSORIES CAB DOOR To open the door, use the handle (1) from the outside and use the handle (2) from the inside. CT06K017 CT06K018 The door can be latched in completely open position. To unlatch the door, tilt the lever (3) downwards. WARNING Do not leave the door ajar.
  • Page 47: Steps And Access Handles

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES STEPS AND ACCESS HANDLES CT06K020 To get in or out of the machine use the steps (2), the tracks and the access handles (1). WARNING To get in or out of the cab, it is imperative that the upperstructure frame is in line with the undercar- riage.
  • Page 48: Position Of The Operator's Compartment Controls And Accessories

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES POSITION OF THE OPERATOR’S COMPARTMENT CONTROLS AND ACCESSORIES WARNING Before starting the engine, make sure that you are fully aware of the location of and the function of each con- trol. Incorrect operation of the controls can cause serious injuries. CT06K016 1.
  • Page 49: Right-Hand Control Arm

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES RIGHT-HAND CONTROL ARM CT06K022 1. STARTER SWITCH NOTE: If there is no change in engine speed, press This switch has four positions, "ON" (contact), and release the engine automatic idle speed selec- tor (see item 3). "START"...
  • Page 50 SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES 6. OVERLOAD INDICATOR SWITCH This control is to be used during load handling. Place the switch in the "ON" position. If the load to be lifted exceeds the authorized limit, the audible alarm will sound. In the "OFF" position the switch is non-opera- tional.
  • Page 51: Front Rh Console

    30 seconds after pressing it in, pull it out manually, since otherwise the electrical circuit could be dam- aged; see your CASE dealer. Once the cigarette lighter has been removed from its socket, the latter can be used as a 24 volts electrical...
  • Page 52: Left-Hand Control Arm

    4. HORN IMPORTANT: This switch should only be used in To sound the horn, press the end of the LH control case of an emergency. Do not use it on a day-to-day lever. basis to stop the engine. IMPORTANT: Always sound the horn before operat- 10.
  • Page 53: Rh Console

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES RH CONSOLE CT06K022 1. SYSTEMS DISPLAY AND FUNCTION 3. STORAGE TRAY CONTROL PANEL See the chapter "Systems display and function control 4. AUXILIARY 12 VOLTS SOCKET (optional) panel". This socket is used to power electrical equipment of 12 volts.
  • Page 54: Systems Display And Function Control Panel

    NOTE: Wipe the display panel with a soft, dry cloth. Do not use solvents. Low speed (I) CX210B (0 to 3.4 km/h) CX240B (0 to 3.5 km/h), select this speed to travel on slopes, rough 1. FUNCTION AND MESSAGE DISPLAY SCREEN ground or soft terrain.
  • Page 55 Consult your tenths of an hour (6 minutes) and enables mainte- CASE Dealer). If any controls are then used (control nance intervals to be calculated. See section 6. levers, pedals) the engine will revert to its original speed.
  • Page 56: Function And Message Display Screen

    This indicator displays the error code number following engine, remove the starter switch key and find the a problem. If an error code is displayed, shut down the cause of the problem. engine, remove the key switch and contact your CASE Dealer. 2. HYDRAULIC FLUID TEMPERATURE INDICATOR 6.
  • Page 57 IMPORTANT: If a message persists after servicing. Consult your CASE dealer. CT06K028 NOTE: It is possible to change the language configu- ration for the messages displayed. Consult your CASE Dealer. ENG. PRE HEAT POWER UP This message shows that it is necessary to This message shows that maximum power warm up the engine.
  • Page 58 5. defective. The audible alarm device will sound. Shut down the engine, remove the starter ENGINE STOP switch key and check the alternator. See your CASE This message shows that the emergency Dealer. shut-down switch is activated. The audible alarm device will sound.
  • Page 59: Heating And Ventilation Or Air Conditioning Controls

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES HEATING AND VENTILATION OR AIR CONDITIONING CONTROLS R / F A / C AUTO MODE AUTO TEMP CS06K016 ON/OFF Air recycling Automatic Air flow direction Air conditioning Windshield defroster Ventilation Display screen Temperature On/Off This push-button (1) is for turning the system on or off. NOTE: When the system is turned on it will operate at A / C the same setting as the one selected previously.
  • Page 60 SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES Ventilation These push buttons (4) enable the air flow to be increased or reduced. To increase the flow of air, press the top button. To decrease the flow of air, press the A / C AUTO lower button.
  • Page 61 SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES Air flow direction This button (7) allows four different types of air flow direction to be selected. To select the type of air flow direction, press the button R / F AUTO (7) successively until the type of flow direction required is obtained.
  • Page 62 SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES Air conditioning IMPORTANT: When using the air conditioning, it is essential for all the operator’s compartment win- dows, the windshield and the cab door to be kept closed. The air vents must be kept in open position. The air conditioning can be used in two different ways: manual or automatic air conditioning.
  • Page 63: Function Cancellation Lever And Safety Bar

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES FUNCTION CANCELLATION LEVER AND SAFETY BAR The safety bar (1) is designed to prevent the operator from leaving the operator’s compartment without first having retracted the safety bar into the LH control arm. The lever (2) operates the safety bar (1) and cancels the functioning of the control levers and pedals.
  • Page 64: Dipper And Upperstructure Swing Left-Hand Control Lever

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES DIPPER AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER The speed of movement of the dipper or the upper- structure swing depends on the control lever tilt angle. In the intermediate position two movements can be obtained simultaneously. IMPORTANT: When the upperstructure swing con- trol is released, the upperstructure may continue to rotate due to the force of inertia.
  • Page 65: Travel Control Levers And Pedals

    These pedals are used for optional accessories such as hydraulic hammer, if equipped, etc. See "Hydraulic hammer or high flow hydraulic circuits" in section 5. IMPORTANT: Consult your CASE Dealer before mounting optional tools. WARNING The pedals must mandatorily be locked when not used.
  • Page 66: Footrest

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES Accessory using a single flow can be operated in only one direction, the locking pin (1) is engaged. CT06K071 Accessory removed, the pedals must be locked, the locking pin (1) is engaged in the locking hole. WARNING Shut-down the engine before any adjustment of option pedals.
  • Page 67: Coat Hanger Hook

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES COAT HANGER HOOK This hook is on the rear right-hand cab upright. IMPORTANT: Take care not to obscure the view by clothes that are too bulky. CT06K035 FUSE BOX To access the fuses, open the panel located behind the operator’s seat.
  • Page 68: Quick Coupler Locking And Unlocking Control Switch

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES QUICK COUPLER LOCKING AND UNLOCKING CONTROL SWITCH (optional) This switch is located on the left-hand control arm. To unlock pull the locking pin (1) towards you and simultaneously press the top of the switch. In this posi- tion, the audible alarm device sounds and the tool can be installed or removed.
  • Page 69: Cab Door Sliding Windows

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES CAB DOOR SLIDING WINDOWS When the locks are released, the windows can be opened and closed to the left or right as required. CT06K044 SUN SHIELD The sun shield is fixed to the windshield and can easily be positioned as required.
  • Page 70: Storage Compartment

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES STORAGE COMPARTMENT Located on the left-hand side, behind the operator’s seat. CT06K041 Located behind the operator’s seat. These compartments are used to store various objects. CT06K040 CUP HOLDER Located on the front right-hand side of the operator’s seat, this location is designed to hold a beverage con- tainer.
  • Page 71: Operator's Seat

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES OPERATOR'S SEAT CT06M007 Combined height and weight adjustment Seat and control arm assembly fore and aft Weight adjustment indicator adjustment Fore/aft adjustment Armrest angle adjustment Seat back angle adjustment Headrest adjustment Lumbar support adjustment Seat belt In order to operate the machine correctly and with maximum efficiency and comfort, adjust the seat to suit the weight and size of the operator.
  • Page 72: Fore/Aft Adjustment

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES COMBINED HEIGHT AND WEIGHT ADJUSTMENT Lower the handle (1) to decrease the rigidity of the sus- pension. Raise the lever (1) backward to obtain harder suspension. The indicator (2) must be green when the operator is sitting on the seat. CT06K046 FORE/AFT ADJUSTMENT Hold the control (3) in the raised position, slide the seat...
  • Page 73: Armrest Angle Adjustment

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES SEAT AND CONTROL ARM ASSEMBLY FORE AND AFT ADJUSTMENT Pull the control (6) upwards, and slide the seat and control arm assembly to the desired position, then release the control. CT06M008 ARMREST ANGLE ADJUSTMENT Raise the armrest and adjust to the desired angle using the knob (7), then lower the armrest.
  • Page 74 SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES SEAT BELT Sit comfortably in the operator’s seat, pull out a long section of belt and engage it in the fastening system (9). NOTE: If the section of belt pulled out is not long enough, release it, so it rolls up and then pull it out again.
  • Page 75: Windshield

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES WINDSHIELD WARNING Make sure you follow the instructions below cor- rectly. If the windshield is not handled correctly it could slip and injure your fingers or hand. OPENING Fold the sunshield (1) back against the wind- shield and operate the lever (2).
  • Page 76: Lower Front Window

    CD00E022 REAR WINDOW (EMERGENCY EXIT) WARNING Remove the rear window only in case of absolute necessity resulting from an emergency. Do not place any object in front of the window, which may constitute an obstacle in case of evacua- tion.
  • Page 77: Fuel Tank

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES FUEL TANK The fuel tank capacity is 410 litres. Use suitable fuel, see "Fluids and lubricants" in section 7. NOTE: Clean around the fuel cap before refuelling and do not remove the filter located in the filler orifice. See "Fuel tank filter"...
  • Page 78: Rear View Mirrors

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES REAR VIEW MIRRORS Before undertaking any travel, make sure the rear view mirrors are clean and properly adjusted. CT06K055 UPPERSTRUCTURE CT06K056 FRONT STORAGE BOX This is to the front right of the upperstructure. It is used for storing emergency parts.
  • Page 79: Side Doors

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES SIDE DOORS RIGHT-HAND DOOR The right-hand door gives access to certain hydraulic components (pump, filter, etc.) and also to the engine fuel and oil filters. CT06K058 LEFT-HAND DOORS The left-hand doors are mainly for obtaining access to the batteries, windshield washer tank, air filter, radiator, oil cooler, etc.
  • Page 80: Engine Hood

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES ENGINE HOOD OPENING Release the tailpieces then lift the hood to the maxi- mum so that it gets automatically locked with the sup- port strut. WARNING Once the hood is completely opened, make sure the locking system is correctly engaged. CD00E039 CLOSING Lift the hood slightly, pull the support strut back then...
  • Page 81: Lower Panels

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES LOWER PANELS Located under the upperstructure frame, these panels provide access to certain machine components. IMPORTANT: Do not run the machine with the pan- els removed. WARNING Before undertaking any travel, make sure the lower panels are correctly closed. CP99A014 CT06M010 WINDSHIELD WASHER RESERVOIR...
  • Page 82: Load Handling Eyes

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES LOAD HANDLING EYES When lifting loads, the slings and chains must be attached to the load handling eye on the bucket control rod or the quick coupler (if equipped). See "Load handling" in section 5. CT06K064 IMPORTANT: The quick coupler eye can be used for handling loads up to 10 tonnes.
  • Page 83: Towing Holes

    It is essential that the cab protection is used when work takes pace in areas where stones or debris may fall. If the machine was not originally equipped with this protection, see your CASE Dealer for its installa- tion. CT04D008...
  • Page 84: Safety Valves

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES SAFETY VALVES (optional) SERVICE SPECIFICATIONS Check by your CASE Dealer ...................... Every 6 months On boom cylinders CT06K065 On dipper cylinder The role of the safety valve is to stop the attachment from dropping due to valve spool leakage in neutral position or in the event of a line or hose accidentally breaking.
  • Page 85: Fuel Tank Filling Pump

    SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES FUEL TANK FILLING PUMP (if equipped) WARNING Never refuel when the engine is running. Never smoke when refuelling. IMPORTANT: This pump is located in the front stor- age box and is to be used for fuel only. Use suitable fuel, see "Fluids and lubricants"...
  • Page 86 SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES Remove the fuel tank filler cap. WARNING It is essential that the cap is removed before filling. This prevents any risk of an accident occurring when the cap is opened after filling. CT06M011 Select the filling method using the selector switch located to the right of the filling pump.
  • Page 87 SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES NOTES 4-42...
  • Page 88: Section 5 - Operating Instructions

    SECTION 5 OPERATING INSTRUCTIONS BEFORE USING THE MACHINE 12. Make sure nobody is on or under the machine. The operator must be alone on the machine. WARNING 13. Make sure nobody is standing in the machine Do not attempt to operate this machine unless you working area.
  • Page 89: Operating The Machine

    SECTION 5 - OPERATING INSTRUCTIONS OPERATING THE MACHINE 11. Operate all controls gradually to ensure smooth machine operation. WARNING 12. See "Operating in water" if the machine will be Check all controls and safety devices in a safe, standing in water during use. open area before starting work.
  • Page 90: Run-In Period

    SECTION 5 - OPERATING INSTRUCTIONS RUN-IN PERIOD Your machine will last longer and will give better and more economical performance if you pay particular attention to the engine during the first twenty hours of operation. During this period: Warm up the engine before using it under load. Do not run the engine for a long period at idle speed.
  • Page 91: Anti-Theft Device

    To configure the anti-theft device, consult your CASE Dealer. The effects of the device are: - The engine runs at idle speed.
  • Page 92 You are not obliged to activate the anti-theft device. In that case all you have to do is to turn the starter switch key to the "OFF" position when shutting down the engine.
  • Page 93 SECTION 5 - OPERATING INSTRUCTIONS If the access code has been entered correctly, the icon of the anti-theft device will disappear from the screen and it will be possible to start the engine. If the code is wrong or if the code is different from the A H SP one registered, the message "ERROR"...
  • Page 94: Starting The Engine

    SECTION 5 - OPERATING INSTRUCTIONS STARTING THE ENGINE NOTE: If the machine has been out of use for some time, see "Starting up after storage" in section 10. NOTE: See "Connecting booster batteries" in section 9, if you have to start the engine using booster batteries.
  • Page 95 SECTION 5 - OPERATING INSTRUCTIONS Run the engine until the "Auto warm up" message disappears from the systems display panel. See "Control and function display console in section 4. Sound the horn button on the left-hand control lever to give warning of your intention to start the machine.
  • Page 96: Bringing The Machine Up To Operating Temperature

    SECTION 5 - OPERATING INSTRUCTIONS BRINGING THE MACHINE UP TO OPERATING TEMPERATURE IMPORTANT: Normal operating temperature of the hydraulic fluid is between 50°C and 80°C, in the middle of the temperature indicator. If the machine is used with the hydraulic fluid at a temperature below 20°C, damage can be caused.
  • Page 97: Engine Operation

    SECTION 5 - OPERATING INSTRUCTIONS ENGINE OPERATION When the engine has started and before beginning work, the following procedure must be observed: - Let the engine idle for about five minutes until it has warmed up. - Move the engine throttle button to the maximum speed position.
  • Page 98: Stopping The Engine

    SECTION 5 - OPERATING INSTRUCTIONS STOPPING THE ENGINE Lower the attachment until it is resting on the ground. Turn the engine throttle button (1) to low idle posi- tion and let the engine run for a minute or so. IMPORTANT: In cold weather, let the engine run for about five minutes at idle speed.
  • Page 99: Operating The Machine In Cold Weather

    SECTION 5 - OPERATING INSTRUCTIONS OPERATING THE MACHINE IN COLD WEATHER Follow the recommendations shown below: BATTERIES They should be fully charged. FUEL a) To prevent condensation forming and water get- ting into the fuel system, fill the fuel tank after each day's work and drain off any water before starting the next day's work.
  • Page 100: Operating The Machine In Hot Weather

    SECTION 5 - OPERATING INSTRUCTIONS OPERATING THE MACHINE IN HOT WEATHER Follow the recommendations made below: Keep the coolant at the correct level in the coolant reservoir and in the radiator. Use the correct solution of ethylene glycol and water in the cooling system. Test the radiator cap before hot weather starts.
  • Page 101: Machine Operation

    In this case release the control lever. Push the function cancellation lever forward (safety bar in outward position).
  • Page 102: Machine Travel

    SECTION 5 - OPERATING INSTRUCTIONS MACHINE TRAVEL WARNING In the normal travel position, the operator's com- partment is above the idler wheels and the travel reduction gears are to the rear of the upperstruc- ture. If the upperstructure is turned 180° in relation to the undercarriage, the controls are reversed.
  • Page 103 SECTION 5 - OPERATING INSTRUCTIONS TURNING TO THE LEFT (forward travel) Simply press the right-hand pedal or the right-hand lever forwards. CS98M548 TURNING TO THE RIGHT (forward travel) Simply press the left-hand pedal or the left-hand lever forwards. CS98M551 TURNING TO THE LEFT (reverse travel) Simply press the right-hand pedal or the right-hand lever rearwards.
  • Page 104: Stopping Travel

    SECTION 5 - OPERATING INSTRUCTIONS TURNING ON THE SPOT, TO THE RIGHT Press the left-hand pedal or the left-hand lever for- wards and at the same time press the right-hand pedal or the right-hand lever rearwards. CS98M552 TURNING ON THE SPOT, TO THE LEFT Press the right-hand pedal or the right-hand lever for- wards and at the same time press the left-hand pedal or the left-hand lever rearwards.
  • Page 105: Handling The Machine

    SECTION 5 - OPERATING INSTRUCTIONS HANDLING THE MACHINE Never perform handling operations without having retracted the attachment beforehand, bucket and dip- per cylinders fully extended then place the attachment on the ground. Shutdown the engine and leave the operator’s compartment. IMPORTANT: Before handling the machine, make sure the slings are in perfect condition and that they are capable of supporting the weight of the machine.
  • Page 106: Load Handling

    - Select the "H" work mode. See "RH control arm" (Item 2) in section 4. - Do not exceed the limits shown on the load handling chart. To obtain a load handling chart, consult your CASE Dealer, giving full particulars of the machine model number, the weight of the counterweight, plus the length and type of boom and dipper.
  • Page 107: Handling The Load With The Quick Coupler

    NOTE: The quick coupler eye can be used for hand- ling loads up to 10 tonnes. CT02J047 NOTE: Load handling on CASE machines is in con- formity with standard EN 474-1 and standard EN 474-5 relative to directive 98/37/EC. 5-20...
  • Page 108: Load Handling Limits Chart

    Only the undercarriage must be below water level. The maximum water level can be up to the height of the tracks: (CX210B: 0.75 m, CX240B: 0.80 m). IMPORTANT: Never work in water if the water level is higher than the tracks.
  • Page 109: Operating The Machine On Sloping Ground

    SECTION 5 - OPERATING INSTRUCTIONS OPERATING THE MACHINE ON SLOPING GROUND WARNING Hillside operations can be dangerous. Rain, snow, ice, loose gravel, soft ground, etc. modify terrain conditions. It is up to you to decide if the machine can be used in perfect safety. - During hillside operations, be extra careful.
  • Page 110: Quick Coupler Installation

    Never put your hands inside the quick coupler if the engine is running. Install the quick coupler on the dipper and on the con- necting rod using the CASE linkage pins (1) supplied and then make the supply line connections. IMPORTANT: The quick coupler can be used in...
  • Page 111: Installation

    SECTION 5 - OPERATING INSTRUCTIONS INSTALLATION Make sure the tool to be installed is laying safely on flat, level ground and that it is fitted with the pins supplied with the quick coupler. Place the switch (1) in unlocking position. The audible alarm device will sound.
  • Page 112 SECTION 5 - OPERATING INSTRUCTIONS Operate the bucket control lever so that the pin is completely engaged in the quick coupler hook. CT02C207 Raise the dipper and operate the bucket control to extend the bucket cylinder rod completely. CT02C208 Place the switch (1) in the locked position. The audible alarm device will cease functioning.
  • Page 113 SECTION 5 - OPERATING INSTRUCTIONS Make sure you can see that the bucket pin is cor- rectly engaged in the latching hook. IMPORTANT: If it is not possible to make a visual check sitting in the operator's seat, get down from the machine and make sure that the tool is correctly connected with the safety device engaged.
  • Page 114 SECTION 5 - OPERATING INSTRUCTIONS Operate the bucket control to lay the bucket safely on flat, level ground. CT02C215 Operate the dipper control to unhook the tool. CT02C216 5-27...
  • Page 115: Parking The Machine

    SECTION 5 - OPERATING INSTRUCTIONS PARKING THE MACHINE Position the machine on flat, level ground, away from soft ground, excavations or poorly shored cavities. Place the upperstructure frame in line with the undercarriage, retract the attachment, dig the bucket into the ground to anchor it. Turn the engine throttle button to low idle position and let the engine run for approximately one minute.
  • Page 116 SECTION 5 - OPERATING INSTRUCTIONS Lock the operator's compartment door and make sure that the hoods, lower panels and side doors are properly fastened. IMPORTANT: Check that the no part of the machine is encroaching on the highway. If this cannot be avoided, set up approved traffic signs.
  • Page 117: Towing The Machine

    First, make sure that it can be towed without risk of fur- ther damage. As far as possible try to carry out repairs on spot or contact your CASE Dealer. WARNING Towing is a delicate manoeuvre which is always carried out at the risk of the user. The manufac- turer's warranty does not apply to incidents or accidents which occur during towing.
  • Page 118: Lowering The Attachment In The Event Of A Machine Failure

    SECTION 5 - OPERATING INSTRUCTIONS LOWERING THE ATTACHMENT IN THE EVENT OF A MACHINE FAILURE If the engine breaks down, use the following procedure to lower the attachment: Turn the starter switch key to the "ON" position. CT06M021 Push the function cancellation lever forward (safety bar in outward position).
  • Page 119: Auxiliary Hydraulic Circuits

    The second type of circuit is designed for double flow use such as demolition grabs, etc. Contact your CASE Dealer to select the optional accessory compatible with your machine and to cor- rectly adjust the flow required for its use.
  • Page 120 SECTION 5 - OPERATING INSTRUCTIONS Every time this switch is pressed, one of the differ- ent types of flows recorded for the pump can be selected. The icon of the accessory associated to each type of flow on the screen. CT06K086 Unlock the pedal and engage the locking pin.
  • Page 121 SECTION 5 - OPERATING INSTRUCTIONS Double flow concrete crusher configuration Make sure the necessary tool connections and then, using a hexagonal wrench, open the supply valves. CT06K067 Toggle the switch (1) located on the RH console upwards, corresponding to the demolition grab. Toggle upwards the switch (2) to the "ON"...
  • Page 122 SECTION 5 - OPERATING INSTRUCTIONS Unlock the pedal. CT06K070 Use the control pedal to operate the concrete crusher. CT06K033 During operation the flow is displayed on the screen. CT06K084 5-35...
  • Page 123: Transporting The Machine

    REMOVING THE ATTACHMENT FROM THE MACHINE The use of lifting systems is necessary for removal and installation of the machine attachment and counter- weight. Consult your CASE dealer. WARNING WARNING First of all, assign a person as supervisor to direct...
  • Page 124 WARNING It is mandatory to remove the counterweight before transporting the machine without the attachment. Consult your CASE Dealer. Make sure you know the safety rules and regulations before transporting the machine. Make sure both trailer and machine are fitted with the right safety equipment.
  • Page 125 SECTION 5 - OPERATING INSTRUCTIONS Select low travel speed, indicator lamp off. !4567 AUTO n/min CT06K026 (Machine with attachment) Place the machine in line with the trailer, with the travel reduction gears towards the access ramps. Raise the attachment and bring it to about twenty centimetres above the bed of the trailer.
  • Page 126 SECTION 5 - OPERATING INSTRUCTIONS (Machine with attachment) When the machine is completely on the trailer, swing the upperstructure to bring the attachment round to the ramp end. PDH0250 (Machine with attachment) Bring the machine right to the front of the trailer and lower the attachment to the trailer bed.
  • Page 127 SECTION 5 - OPERATING INSTRUCTIONS 12. Measure the distance between the ground and the highest point of the machine. You must know the overall height. PDH0251 UNLOADING Remove the blocks and fastening chains. Start the engine. Push the function cancellation lever forward (safety bar in outward position).
  • Page 128: Handling The Hydraulic Breaker

    SECTION 5 - OPERATING INSTRUCTIONS HANDLING THE HYDRAULIC BREAKER (optional) The lifting equipment must be strong enough to take the weight of the hydraulic breaker. See "Hydraulic breakers" in section 11. NOTE: It is mandatory for the lifting ring (1) to be removed and the ring hole plugged before using the hydraulic breaker.
  • Page 129: Choice Of The Tools On The Hydraulic Breaker

    (extra long boom etc.), - other special conditions, may require modification of the accessory, employing of special operational techniques, increase in mainte- nance or special protective parts. In case of special conditions of use, consult your CASE Dealer. 5-42...
  • Page 130: Section 6 - Servicing Intervals

    If you do not understand maintenance procedures, consult your Any modification to this machine without prior authori- CASE Dealer. zation could cause serious injury. Do not make any modifications without authorization. Consult your CASE Dealer.
  • Page 131: Hourmeter

    SECTION 6 - SERVICING INTERVALS HOURMETER The hourmeter enables service operations to be scheduled. Its hourly indications are the same as those of a clock when the engine is running. Servicing intervals are carefully calculated to guaran- tee safe and efficient machine operation. TRIP 12345.6 Be sure to carry out all the servicing operations prop-...
  • Page 132: After Starting The Engine

    - Check the audible alarm devices, working lights and windshield wipers. - Check that all circuits (travel, swing and tool) are functioning correctly. IMPORTANT: If the slightest defect is found, repair it immediately before using the machine or see your CASE Dealer.
  • Page 133: Quick Coupler Servicing Instructions

    CASE Dealer. Modification of the quick coupler without prior authori- zation can cause serious injury. Do not carry out any modification without authorization. Consult your CASE Dealer. IMPORTANT: If you use your quick coupler under par- ticularly severe conditions (with a hydraulic breaker or in a corrosive environment, etc.) the servicing and...
  • Page 134: Hydraulic Breaker Servicing Instructions

    Grease more frequently, if necessary. Every 50 hours or once a month IMPORTANT: It is preferable to have the first servicing after 50 hours operation carried out by your CASE Dealer. Check the tool shank and tool bushing for wear. See "Replacing a tool on a hydraulic breaker"...
  • Page 135: Intervals

    SECTION 6 - SERVICING INTERVALS INTERVALS INTERVALS IN HOURS SERVICE POINTS 6-5, 7-11 Hydraulic breaker (optional) 10/50 (A) 7-14, 7-16 Engine oil level 10 (B) 7-14, 7-19 Coolant level 10 (B) 7-14, 7-28 Hydraulic reservoir level 10 (B) 7-22 Fuel filter bleed 10 (B) Radiators and oil coolers 10 (B)
  • Page 136 SECTION 6 - SERVICING INTERVALS INTERVALS IN HOURS SERVICE POINTS 7-6, 7-13 Swing reduction gear (CX210B) 2000 7-28 Inlet filter 2000 5000 7-28 Pilot filter 2000 (Q) 2000 (Q) 7-28 Return circuit filter 7-28 Main pump output hydraulic hoses 4000 (S)
  • Page 137 (It is possible to increase this lapse of time. Consult your CASE Dealer). See "Control and function display console" (Item 10) in section 4.
  • Page 138: Section 7 - Lubrication/Filters/Fluids

    CASE/AKCELA: MOLY GREASE 251H EP-M (NLGI 2) CASE/AKCELA hydraulic fluid is specially designed "Extreme Pressure" multipurpose grease with lithium for high pressure applications and for the CASE soap and molybdenum disulphide. hydraulic system. The type of fluid to be used depends CASE/AKCELA: MULTIPURPOSE GREASE 251H EP on the ambient temperature.
  • Page 139 SECTION 7 - LUBRICATION/FILTERS/FLUIDS ENGINE OIL The CASE/AKCELA "No. 1 ENGINE OIL" is recom- mended for your engine. This oil ensures correct lubri- cation of your engine in all working conditions. If the CASE/AKCELA Multigrade "No. 1 ENGINE OIL" cannot be obtained, use the oil corresponding to...
  • Page 140: Environment

    IMPORTANT: For a proper use of fuel additives con- approved to use a mixture of fuels No. 1-D and sult your supplier or your CASE Dealer. Do not inject fuel oil or gasoline, both fuels can damage the engine. No. 2-D. Consult your fuel supplier or your CASE Dealer.
  • Page 141: Fluid And Lubricant Capacities And Specifications

    Reservoir capacity ............................410 litres HYDRAULIC SYSTEM Type of fluid ......................"HYDRAULIC EXCAVATOR FLUID" Total system capacity ..................(CX210B): 240 l, (CX240B): 250 l Reservoir capacity ............................147 litres TRAVEL REDUCTION GEARS Type of oil ......................"GEAR 135H EP" extreme pressure oil Capacity (per reduction gear)..........................
  • Page 142: Grease Points

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS GREASE POINTS Type of grease ......................See "Fluids and lubricants" NOTE: The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. NOTE: After lubrication, refit the protective and indicating plastic caps to the grease fittings. MACHINE CT06K089 Every 500 hours...
  • Page 143 SECTION 7 - LUBRICATION/FILTERS/FLUIDS Turntable teeth ............(1) See "Greasing the turntable teeth". CT06K091 Every 2000 hours Swing reduction gear (CX210B) ......(1) See "Greasing the swing reduction gear". CT06K092...
  • Page 144 SECTION 7 - LUBRICATION/FILTERS/FLUIDS ATTACHMENT CT06K089 Every 250 hours Bucket linkages............(2) IMPORTANT: If an accessory other than the bucket is installed, (hydraulic hammer, etc.) these points must be lubricated every 10 hours. CD00E054...
  • Page 145 SECTION 7 - LUBRICATION/FILTERS/FLUIDS IMPORTANT: If the following linkage points are not equipped with original parts, these points must be lubricated every 50 hours. Every 1000 hours Boom bottom pin............(2) Boom cylinder top pin ..........(2) Dipper cylinder bottom pin........(1) CT06K093 Boom cylinder bottom pin.........
  • Page 146 SECTION 7 - LUBRICATION/FILTERS/FLUIDS Dipper cylinder top pin..........(1) CD01N023 Bucket cylinder bottom pin ........(1) CT06K094 Yoke/connecting rod linkages........(4) IMPORTANT: If an accessory other than the bucket is installed, (hydraulic hammer, etc.) these points must be lubricated every 10 hours. CD00E054...
  • Page 147 SECTION 7 - LUBRICATION/FILTERS/FLUIDS QUICK COUPLER TOOL LUBRICATION (optional) Every 50 hours Cylinder bottom pin........... (1) Locking system pivot..........(1) CT02D344 Cylinder top ............... (1) CT02D345 Hook pivot ..............(1) CT02D346 7-10...
  • Page 148: Grease Points

    Do not fill the space between the piston and the tool with grease. A lower piston seal failure can result and the hydraulic breaker will eventually leak oil. GREASE POINTS Use the following grease: CASE/AKCELA: MULTIPURPOSE GREASE 251H EP (NLGI 2). Every 2 hours Tool shank..............(1) Tool bushing.............. (1)
  • Page 149 SECTION 7 - LUBRICATION/FILTERS/FLUIDS GREASING THE TURNTABLE TEETH Every 500 hours Remove the inspection cover (1) and visually check the condition of the gear surface and for any damage. If the gear surface is not well greased, add grease. If the grease is white due to moisture content, etc. replace it with new grease.
  • Page 150 SECTION 7 - LUBRICATION/FILTERS/FLUIDS GREASING THE SWING REDUCTION GEAR (CX210B) Every 2000 hours Remove the lower panel, remove the air bleed plug (1) and refill with grease through the grease point (2). A certain amount of grease should run out from the air bleed plug (1).
  • Page 151: Levels

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS LEVELS Type of fluids and lubricants..................See "Fluids and lubricants" NOTE: The numbers within brackets mentioned on the right of the description indicate the number of levels. Every 10 hours Engine oil..............(1) CT06K096 Coolant solution expansion reservoir....... (1) CT06K095 CT02C288 Hydraulic reservoir............
  • Page 152 SECTION 7 - LUBRICATION/FILTERS/FLUIDS Every 250 hours Batteries..............(2) CT06K074 Travel reduction gears ..........(2) CD00E074 Swing reduction gear (CX210B) ......(1) CT06M025 Swing reduction gear (CX240B) ......(1) CT06M013 7-15...
  • Page 153: Engine

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS ENGINE SERVICE SPECIFICATIONS Engine oil level check......................Every 10 hours or every day Oil change ............................. Every 500 hours Oil filter replacement..........................Every 500 hours Oil type ..........................See "Fluids and lubricants" Oil capacity............................... 23.1 litres LEVEL Park the machine on flat, horizontal ground.
  • Page 154 SECTION 7 - LUBRICATION/FILTERS/FLUIDS DRAINING, CHANGING THE OIL FILTER AND FILLING NOTE: Change the oil while the engine is still warm. The oil will flow more easily. Use the extension drain hose from the front boot. Place the machine on flat, level ground. Stop the engine, remove the starter switch key then open the hatch under the engine.
  • Page 155 SECTION 7 - LUBRICATION/FILTERS/FLUIDS Coat the seal of the new filter with a fine film of oil. Install the new filter. Turn the filter until the seal comes into contact with the filter head then tighten an extra half turn by hand. IMPORTANT: Do not use a filter wrench to tighten the filter.
  • Page 156: Cooling System

    Contact your CASE Dealer who will supply you with the suitable coolant. LEVEL The level of coolant solution should be checked when the engine is cold.
  • Page 157 SECTION 7 - LUBRICATION/FILTERS/FLUIDS DRAINING Remove the radiator plug. WARNING Do not remove the radiator cap when the engine is hot. The system is still under pressure and you could be scalded. CT06K100 Open the radiator drain valve. CT06M027 Open the drain plug located on the engine block. NOTE: Have a receptacle of a suitable capacity ready.
  • Page 158 SECTION 7 - LUBRICATION/FILTERS/FLUIDS RINSING Close the drain valve once the radiator is com- pletely empty. Close the plug on the engine block. Fill the system with clean water. Install the radiator cap. Start the engine. Run the engine at a speed slightly higher than idle speed for ten minutes to bring the engine temperature up to about 80°C.
  • Page 159: Fuel System

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS FUEL SYSTEM SERVICE SPECIFICATIONS Fuel reservoir bleeding ....................Every 50 hours or every week Filter bleeding........................Every 10 hours or every day Pre-filter bleeding....................When the float reaches the level (A) Change the pre-filter element....................... Every 250 hours Change the filter element ........................
  • Page 160 SECTION 7 - LUBRICATION/FILTERS/FLUIDS CHANGING THE PRE-FILTER ELEMENT Place a receptacle of a suitable capacity under the pre-filter. Close the valve on the supply line. CT06K099 Loosen the bleed screw (1) and the plug (2) then let the pre-filter drain. CT06M014 Clean around the pre-filter body then remove it using the wrench provided with the machine.
  • Page 161 SECTION 7 - LUBRICATION/FILTERS/FLUIDS Open the valve on the supply line. Bleed the system. See "Fuel system air bleed". CT06K099 BLEED THE FILTER Proceed in the same manner as for the pre-filter. See "Pre-filter bleeding". CT06M016 CHANGING THE FILTER ELEMENT Proceed in the same manner as for the pre-filter.
  • Page 162 SECTION 7 - LUBRICATION/FILTERS/FLUIDS FUEL SYSTEM AIR BLEED It is necessary to bleed the fuel system when: - The tank has been completely emptied. - The fuel pre-filter has been changed. - The fuel filter has been changed. - Parts of the fuel system have been removed for serv- icing or repair work.
  • Page 163: Releasing Pressure In The Hydraulic System

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS RELEASING PRESSURE IN THE HYDRAULIC SYSTEM IMPORTANT: Before carrying out any work on the hydraulic system, there should be no pressure in any of the circuits. Place the machine on flat, level ground, lower the attachment to the ground and stop the engine. Turn the starter switch key to the "ON"...
  • Page 164 SECTION 7 - LUBRICATION/FILTERS/FLUIDS Press the button on top of the breather on the hydraulic reservoir to release any residual pres- sure. CT06K102 7-27...
  • Page 165: Hydraulic System

    Change the hydraulic fluid ........................Every 5000 hours Reservoir capacity ............................147 litres Total system capacity.................. (CX210B): 240 litres, (CX240B): 250 litres Oil type ..........................See "Fluids and lubricants" IMPORTANT: If biodegradable fluid is used, it is essential to reduce the following servicing intervals to the number of hours shown: Change the return filter........................
  • Page 166: Filling The Reservoir

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS LEVEL IN THE RESERVOIR Place the machine on flat, level ground and place the attachment in the position shown. Stop the engine and remove the starter switch key. CT06K089 The oil should be in the middle of the indicator. Add more oil if necessary.
  • Page 167 SECTION 7 - LUBRICATION/FILTERS/FLUIDS RESERVOIR SEDIMENT REMOVAL Release all pressure in the hydraulic reservoir. See "Releasing pressure in the hydraulic system". Place a receptacle of a suitable capacity under the drain plug. Loosen the bleed screw on the bottom of the res- ervoir a few turns and drain the sediment and water accumulated at the bottom of the reservoir.
  • Page 168 SECTION 7 - LUBRICATION/FILTERS/FLUIDS CLEANING AND REPLACEMENT OF THE INLET FILTER Release all pressure in the hydraulic reservoir. See "Releasing pressure in the hydraulic system". Clean the top of the hydraulic reservoir and clean the inlet filter cover. CT06K102 Remove the cover (1), O-ring (2) and spring (3) on the top of the inlet filter rod assembly.
  • Page 169 SECTION 7 - LUBRICATION/FILTERS/FLUIDS RETURN FILTER REPLACEMENT Release all pressure in the hydraulic reservoir. See "Releasing pressure in the hydraulic system". Clean the top of the hydraulic reservoir and clean the return filter cover. CT06K103 Remove the cover (1) and O-ring (2). Take out the spring (3), valve (4) and filter (5).
  • Page 170 SECTION 7 - LUBRICATION/FILTERS/FLUIDS REPLACING THE RESERVOIR BREATHER FILTER ELEMENT CT06K102 Press the button (1) to release all pressure in the hydraulic reservoir. Remove the nut (2) and the cover (3) from the breather. Remove and discard the used filter element (4). Install a new element (4), making sure the seal (5) is facing upwards.
  • Page 171: Changing The Hydraulic Fluid

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS CHANGING THE HYDRAULIC FLUID Release all pressure in the hydraulic reservoir. See "Releasing pressure in the hydraulic system". Remove the reservoir cover plate. Using a pump, remove the fluid from the hydraulic reservoir. Have a container with a suitable capac- ity ready.
  • Page 172 Clean the area completely. CT06K106 Hydraulic swing motor (CX210B) CT06M025 (CX240B) Start the engine and run it at low idle speed. Loosen the air bleed plug and make sure hydraulic fluid runs out.
  • Page 173 SECTION 7 - LUBRICATION/FILTERS/FLUIDS REPLACING THE HYDRAULIC FLUID WHEN A HYDRAULIC BREAKER IS USED (optional) Hydraulic fluid - When using the hydraulic breaker, hydraulic fluid deteriorates more quickly than during ordinary dig- ging. Check the hydraulic fluid level more frequently. In addition, when changing the filters, also check the condition of the hydraulic fluid.
  • Page 174: Air Filter

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS AIR FILTER INSPECTION Be sure to carry out regular checks on the air filter, intake manifold, seals and hoses. At the same time, check the intake manifold screws and hose clamps for tightness. The hoses should be changed before they are worn. SERVICE SPECIFICATIONS Inspect and clean the primary element....................
  • Page 175 If the cartridge is greasy: Clean it in water with a suitable detergent (consult your CASE Dealer). Instructions for using the detergent are printed on the packaging. IMPORTANT: Allow the element to dry completely before installing it. It is advisable to keep a spare, clean element ready for installation on the air filter while the cleaned element is drying.
  • Page 176 SECTION 7 - LUBRICATION/FILTERS/FLUIDS INSPECTING THE ELEMENT Check the element for damage by placing an inspec- tion lamp inside the element. IMPORTANT: Change the element if light can be seen through a hole, however small. PDE0378A INSTALLING THE ELEMENTS Install the secondary element. CT06K108 Install the primary element.
  • Page 177 SECTION 7 - LUBRICATION/FILTERS/FLUIDS Install the cover (with the word "TOP" at the top) and close the fasteners. Check that the dust ejector (1) under the filter is working correctly. IMPORTANT: If exhaust smoke is abnormal after cleaning, the air filter primary element must be changed.
  • Page 178: Swing Reduction Gear

    Oil change............................Every 1000 hours (after the first 250 hours during the run-in period) Lubrication (CX210B)......................... Every 2000 hours Oil capacity......................(CX210B): 5 litres, (CX240B): 9.7 litres Oil type ..........................See "Fluids and lubricants" WARNING Wait till all components have cooled down before carrying out any operation.
  • Page 179 Wait ten minutes and then use the dipstick (2) to check the oil level again. If necessary, add more oil through the filler hole (1). NOTE: (CX210B) When greasing the swing reduction gear, see "Greasing the swing reduction gear". 7-42...
  • Page 180: Travel Reduction Gears

    SECTION 7 - LUBRICATION/FILTERS/FLUIDS TRAVEL REDUCTION GEARS SERVICE SPECIFICATIONS Oil level check ............................Every 250 hours Oil change............................Every 1000 hours (after the first 250 hours during the run-in period) Oil capacity (per reduction gear) ........................4.5 litres Oil type ..........................See "Fluids and lubricants" LEVEL Park the machine on flat, horizontal ground.
  • Page 181 IMPORTANT: Check the condition of the drained oil. If CD00E074 it contains metal filings or foreign matter, see your CASE Dealer. If required, replace the plug seals. Install the plug (1), fill with oil through the port (3) until oil comes up to the bottom edge of port (2), then install the plugs (2) and (3).
  • Page 182: Section 8 - Maintenance/Adjustments

    SECTION 8 MAINTENANCE/ADJUSTMENTS TRACKS MAINTENANCE SPECIFICATIONS Clean................Periodically and when the machine has been working in mud Check tension ..............................Periodically Check steel pad screw torques ......................Every 250 hours (after the first 50 hours during the run-in period) IMPORTANT: If the tracks are too tight, they wear quickly.
  • Page 183 SECTION 8 - MAINTENANCE/ADJUSTMENTS Operate the travel control lever for the raised track forwards and then in reverse, to remove the mud. Repeat Steps 1 to 4 for the other track. CT06M017 CHECKING THE TENSION Park the machine on flat, horizontal ground. Clean the tracks.
  • Page 184: Adjusting The Tension

    SECTION 8 - MAINTENANCE/ADJUSTMENTS ADJUSTING THE TENSION NOTE: This operation is to be carried out after the ten- sion has been checked. To increase tension With the track raised, clean the grease fitting adaptor and the grease fitting. Connect the grease pump. Inject grease to obtain the right amount of track sag.
  • Page 185 SECTION 8 - MAINTENANCE/ADJUSTMENTS TIGHTENING TORQUE OF THE TRACK PAD SCREWS IMPORTANT: Regularly check the tightening of the screws. Do not use the machine with the track pad screws loose, the screws may come off and damage the track. The tightening torque of the screws must be: 300 Nm + 120°.
  • Page 186: Track Rollers And Idler Wheels

    The upper and lower rollers and idler wheels use a permanent floating seal type sealing mechanism. The service life normally lasts until overhaul, but check visually from time to time before work for oil leakage. If oil leakage is found, component replacement is necessary. Consult your CASE Dealer. RADIATORS AND OIL COOLERS MAINTENANCE SPECIFICATIONS Check for leakage......................
  • Page 187: Fan And Alternator Drive Belt

    SECTION 8 - MAINTENANCE/ADJUSTMENTS FAN AND ALTERNATOR DRIVE BELT MAINTENANCE SPECIFICATIONS Visual check ........................Every 10 hours or every day Check belt tension ..........................Every 250 hours CHECKING THE TENSION IMPORTANT: If the engine runs with the belt slack, the belt can slip in its housing and cause the engine to overheat or the battery to receive insufficient charge.
  • Page 188: Replacing The Belt

    CT06M018 ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES MAINTENANCE SPECIFICATION Check ..............................Every 1000 hours NOTE: Ask your CASE Dealer to check this. FUEL TANK FILTER MAINTENANCE SPECIFICATION Clean filter ..............................Periodically Remove the filter and clean it in diesel oil.
  • Page 189: Cab Protection (F.o

    Ageing, bad weather and accidents can cause dam- age. If you have even the slightest doubt regarding the condition of the structure, contact your CASE Dealer. If the protective structure has suffered any accident, it is necessary to replace the damaged components of the structure in order to restore the initial protection.
  • Page 190: Welding On The Machine

    Clean off with steam or a high pressure water jet. Take the opportunity during this operation to make a visual check of all the welded components (in case of appearance of cracks), the attachment linkages and check the teeth and tooth tips for correct retention and for wear.
  • Page 191: Checking For Cylinder Leakage

    Normal Each time the cylinder rod is extended, a ring Very oily or weeping of oil can be seen on the rod. See your CASE Dealer Each time the rod retracts, the excess oil drips Leakage from the gland. PLASTIC AND RESIN PARTS When cleaning the plastic windows, the console, the instrument panel, the indicators, etc.
  • Page 192: Teeth And Tooth Tip Wear Limits

    SECTION 8 - MAINTENANCE/ADJUSTMENTS TEETH AND TOOTH TIP WEAR LIMITS The degree to which teeth or tooth tips are worn can be assessed visually. It is possible to extend the life of teeth or tooth tips which are wearing unevenly, in a non-symmetrical fashion.
  • Page 193: Replacing A Backhoe Bucket

    SECTION 8 - MAINTENANCE/ADJUSTMENTS Hammer in the locking pin assembly, as shown. Strike the front part (2) of the locking pin assembly and then alternately the rear (1) and front (2) parts until the assembly slots into the adaptor. Check that the locking pin assembly (1) is in the right position.
  • Page 194 SECTION 8 - MAINTENANCE/ADJUSTMENTS Start the engine, disengage the attachment from the bucket and save the linkage seals for re-use. CT02D212 INSTALLATION Make sure the bucket is in a stable position. Install the linkage seals on the dipper bushing shoulders. Change them if necessary. Start the engine.
  • Page 195: Shimming The Backhoe Bucket

    SECTION 8 - MAINTENANCE/ADJUSTMENTS Install the connecting rod/bucket linkage pin and then install the retaining pin and ring. Push the seals back into their housings. Adjust the dipper/bucket shimming. See "Shim- ming the backhoe bucket". Grease the linkage pins. CT02D210 SHIMMING THE BACKHOE BUCKET This mechanism is used to adjust the play between the dipper and the bucket in order to eliminate the play...
  • Page 196: Replacing A Tool On A Hydraulic Breaker

    SECTION 8 - MAINTENANCE/ADJUSTMENTS REPLACING A TOOL ON A HYDRAULIC BREAKER (optional) REMOVAL Place the hydraulic breaker laying on hard, flat ground. Stop the engine and remove the starter switch key. CT02D444 Push the rubber plate upwards (if equipped). Remove the retaining pins and plugs from both sides of the hydraulic breaker.
  • Page 197 SECTION 8 - MAINTENANCE/ADJUSTMENTS Remove the tool. Use a lifting device if necessary. NOTE: If the hydraulic breaker is still on the machine, it may be easier to stick the tool in the ground and lift the hydraulic breaker off the tool. Make sure that the tool can not fall.
  • Page 198: Replacing A Tool Bushing On A Hydraulic Breaker

    SECTION 8 - MAINTENANCE/ADJUSTMENTS REPLACING A TOOL BUSHING ON A HYDRAULIC BREAKER (optional) REMOVAL Remove the tool. See "Replacing a tool on a hydraulic breaker". Drive out the mounting pins and plugs. CT02D451 Remove the tool bushing. CT02D452 8-17...
  • Page 199: Wear Limits On A Hydraulic Breaker

    SECTION 8 - MAINTENANCE/ADJUSTMENTS INSTALLATION Check the condition of the oil seals and replace them if necessary. Lubricate the contact surfaces of the tool bushing and its housing. CT02D453 Install the tool bushing in its housing and then install the mounting pins and plugs. Install the tool.
  • Page 200 SECTION 8 - MAINTENANCE/ADJUSTMENTS TOOL CX210B AND CX240B Model Original dimension Wear limit CB 200S....Ø 115 mm....Ø 113 mm CB 260S....Ø 125 mm....Ø 123 mm CX240B Model Original dimension Wear limit CB 320S....Ø 130 mm....Ø 128 mm For replacement, see "Replacing a tool on a hydraulic...
  • Page 201: Replacing A Hydraulic Breaker

    SECTION 8 - MAINTENANCE/ADJUSTMENTS REPLACING A HYDRAULIC BREAKER (optional) REMOVAL Place the hydraulic breaker laying on hard, flat ground. Stop the engine and remove the starter switch key. Release all pressure in the hydraulic system. See "Releasing pressure in the hydraulic system" in section 8.
  • Page 202: Checking The Quick Coupler Latching Hook Opening

    SECTION 8 - MAINTENANCE/ADJUSTMENTS CHECKING THE QUICK COUPLER LATCHING HOOK OPENING (optional) MAINTENANCE SPECIFICATION Check ..............................Weekly and each time the quick coupler is installed IMPORTANT: It is imperative to carry out this check once a week and each time the quick coupler is installed.
  • Page 203 WARNING If the measurement (S) exceeds the maximum author- ized, do not use the quick coupler and see your CASE Dealer. INCORRECT OPERATION OF THE QUICK COUPLER IMPORTANT: Make sure that the attachment is rest- ing on the ground.
  • Page 204: Air Conditioning

    WARNING Never try to service the air conditioning system your- self. For any service work, consult your CASE Dealer. NOTE: Operate the air conditioning system at least once a week, if only for a short time. See "Heating, ventilation or air-conditioning control"...
  • Page 205 SECTION 8 - MAINTENANCE/ADJUSTMENTS CLEANING THE AIR INTAKE AND AIR RECYCLING FILTERS Loosen the screws (2) and remove the screw (1) as well as the cover plate (3) located in the air filter compartment. CT06K110 Remove the screws (4) and open the panel (5). CT06K111 Remove the filter and clean it with compressed air.
  • Page 206 SECTION 8 - MAINTENANCE/ADJUSTMENTS CLEANING THE AIR RECYCLING FILTER To access the filter, open the panel located behind the operator’s seat. CT06K036 Remove the filter and clean it with compressed air. Replace the filter if it is damaged. IMPORTANT: Always protect your face before using compressed air.
  • Page 207 (A) Very few bubbles observed, then transparent at first, then whitish: "Normal". (B) The bubbles are numerous: check the unions and consult your CASE Dealer. (C) No bubbles are visible: check the unions and consult your CASE Dealer. CS00E555 Check if the hydraulic line and air-conditioning hose connectors are dirty or dusty.
  • Page 208: Engine Troubleshooting

    Inspect and replace as Poor fuel quality necessary Fuel filter clogged Clean or replace Possible seizure in engine See your CASE Dealer Low compression Defective fuel injection pump No fuel in fuel tank Refill Engine stops during Fuel filter clogged Clean or replace operation.
  • Page 209 Exhaust from engine is black Insufficient air intake (air cleaner clogged) Clean or replace the air filter or dark grey. Defective fuel injection pump See your CASE Dealer Low compression Incorrect fuel Replace with correct fuel Insufficient air intake Clean or replace element Defective fuel injection pump Excessive fuel consumption.
  • Page 210: Hardware Torque Inspection

    SECTION 8 - MAINTENANCE/ADJUSTMENTS HARDWARE TORQUE INSPECTION MAINTENANCE SPECIFICATION Check ..............................Every 250 hours (after the first 50 hours during the run-in period) At the end of each working day, check all mounting nuts and screws for tightness and tighten if necessary. Make sure no hardware items are missing.
  • Page 211 SECTION 8 - MAINTENANCE/ADJUSTMENTS NOTES 8-30...
  • Page 212: Section 9 - Electrical System

    SECTION 9 ELECTRICAL SYSTEM FUSES IMPORTANT: Before changing fuses or relays, turn the starter switch key to the "Shut down" position. IMPORTANT: Never replace a fuse with a fuse of a different amperage. To access the fuse box, open the panel located behind the operator’s seat.
  • Page 213 SECTION 9 - ELECTRICAL SYSTEM FUSE FUNCTIONS (1) Memory, cab light, car radio......10 A (2) Engine pre-heating........... 30 A KHP12180 (3) Optional............. 10 A (4) Air conditioning, heater........5 A (5) Air conditioning condenser fan......15 A (6) Air conditioning compressor....... 5 A (7) Solenoid............
  • Page 214: Batteries

    SECTION 9 - ELECTRICAL SYSTEM BATTERIES MAINTENANCE SPECIFICATION Checking the charge state........................Every 50 hours Electrolyte level check .......................... Every 250 hours NOTE: When starting the machine with booster batter- ies, see "Connecting booster batteries". WARNING Before any operation on the components of the electri- cal circuit, put the starter switch key in the "Off"...
  • Page 215: Checking The Electrolyte Level

    SECTION 9 - ELECTRICAL SYSTEM To access the batteries, open the LH side door then remove the skid plate. CT06K074 CHECKING THE ELECTROLYTE LEVEL Remove the cell caps and check the level in each bat- teries cell. The level should be between 10 and 15 mm above the plates.
  • Page 216 SECTION 9 - ELECTRICAL SYSTEM WARNING Always store batteries in a safe place, out of the reach of children. WARNING Never touch battery terminals with the hands as electrolysis can take place within the human body and damage vital organs. CONNECTING BOOSTER BATTERIES WARNING Connecting auxiliary cables wrongly or short-circuiting...
  • Page 217: Alternator

    NOTE: Make sure that the terminal protectors are cor- rectly installed. CT06M018 STARTER MOTOR MAINTENANCE SPECIFICATION Check ..............................Every 1000 hours Ask your CASE Dealer to check the starter motor. NOTE: Make sure that the terminal protectors are cor- rectly installed. CT06M038...
  • Page 218: Replacing A Bulb

    SECTION 9 - ELECTRICAL SYSTEM REPLACING A BULB OPERATOR’S COMPARTMENT LIGHTING Remove the cover. Remove the bulb and install a bulb of the same wattage (10 W). Install the cover. CT06M039 ATTACHMENT WORKING LIGHT Remove the 4 retaining screws. CD00E124 Tilt the working light and disconnect the plug.
  • Page 219 SECTION 9 - ELECTRICAL SYSTEM Pull the clip outwards, remove the bulb and install a bulb of the same wattage (70 W). IMPORTANT: Never put your fingers on a tungsten iodide bulb. Install the clip and reconnect the plug. Put the working light back into position and install the mounting screws.
  • Page 220 SECTION 9 - ELECTRICAL SYSTEM Disconnect the plug. CD00E128 Remove the four screws and tilt the headlight. CD00E129 Pull the clip outwards, remove the bulb and install a bulb of the same wattage (70 W). IMPORTANT: Never put your fingers on a tungsten iodide bulb.
  • Page 221 SECTION 9 - ELECTRICAL SYSTEM NOTES 9-10...
  • Page 222: Section 10 - Storage

    (rust). Grease if necessary. surfaces of the cylinder rods should be greased or The condition of the paintwork. Apply a coat of covered with a protective film. See your CASE anti-rust treatment where necessary. Dealer. NOTE: When the machine resumes service, the film will disappear automatically.
  • Page 223 SECTION 10 - STORAGE STARTING UP AFTER STORAGE Close the drain valves and fill the cooling system. Drain the fuel reservoir and top up with suitable fuel, see "Fluids and Lubricants" in section 7. Drain the engine sump, fill with clean engine oil and check the oil level.
  • Page 224: Section 11 - Specifications

    SECTION 11 SPECIFICATIONS ENGINE Latest "common rail" engine, in conformity with the European requirements applicable to low fumes emission, in accordance with the directive 97/69/EC 3A. CX210B CX240B Make ISUZU Type AI - 4HK1X AH - 4HK1X Common rail, turbo, intermediate cooler,...
  • Page 225: Hydraulic System

    High pressure multispiral hoses minimum safety factor ........2 to 4 times the working pressure Self-lubricating hydraulic swivel. Hydraulic reservoir capacity......................... 147 l Total hydraulic system capacity................ (CX210B): 240 l, (CX240B): 250 l CONTROL VALVE Four control valve sections for right-hand travel, boom/bucket and dipper acceleration.
  • Page 226: Undercarriage

    Steel tracks (CX240B) ...................(NLC Type): 600 mm and 700 mm, (LC Type): 600 mm, 700 mm, 800 mm and 900 mm Ground pressure (CX210B NLC Type and LC Type).......... (with 600 mm track pads): 0.43 bar Ground pressure (CX240B NLC Type)..............(with 500 mm track pads): 0.53 bar Ground pressure (CX240B LC Type) ..............
  • Page 227: Operator's Compartment

    NOISE LEVELS Guaranteed by the manufacturer. Outside the operator’s compartment (Lwa). Acoustic power (CX210B) 101 decibels, (CX240B) 102 decibels, in accordance with the 2000/14/CE directive. Inside the operator’s compartment (Lpa). Acoustic power 74 decibels in accordance with the ISO 6394 standard.
  • Page 228: Weights

    ......................... 24 500 kg MONOBLOC BOOM Length.........................(CX210B): 5.70 m, (CX240B): 5.85 m DIPPERS Length ..........(CX210B): 1.90 m, 2.40 m and 2.90 m, (CX240B): 2.50 m, 3.00 m and 3.50 m BACKHOE BUCKETS (CX210B) GENERAL PURPOSE...
  • Page 229: Machine Overall Dimensions

    SECTION 11 - SPECIFICATIONS MACHINE OVERALL DIMENSIONS (CX210B) CS00K520A Dippers 1.90 m 2.40 m 2.90 m NLC Type (A) ....................3.09 m ....3.20 m ....2.97 m (B) ....................2.97 m ....2.97 m ....2.97 m (C) ....................9.59 m ....9.59 m ....9.60 m (D) ....................5.05 m ....5.65 m ....5.05 m (E) ....................2.54 m ....2.54 m ....2.54 m...
  • Page 230 SECTION 11 - SPECIFICATIONS (CX240B) CS00K520A Dippers 2.50 m 3.00 m 3.50 m (A)....................3.31 m ....3.15 m ....3.31 m (B)....................3.00 m ....3.00 m ....3.00 m (C)....................9.98 m ....9.93 m ....9.91 m (D)....................
  • Page 231: Working Range

    SECTION 11 - SPECIFICATIONS WORKING RANGE (CX210B) CS00K521 Dippers 1.90 m 2.40 m 2.90 m (A) (Maximum digging depth) ............8.96 m ....9.42 m ....9.90 m (B) (Maximum digging depth at ground level) ........8.77 m ....9.24 m ....9.73 m (C) (Maximum digging depth) ............5.61 m ....6.11 m ....6.65 m (D) (Maximum digging depth over a length of 2.44 m) ......5.37 m ....5.90 m ....6.47 m...
  • Page 232 SECTION 11 - SPECIFICATIONS (CX240B) CS00K521 Dippers 2.50 m 3.00 m 3.50 m (A) (Maximum digging depth)............9.82 m ....10.28 m ....10.79 m (B) (Maximum digging depth at ground level)........9.63 m ....10.10 m ....10.62 m (C) (Maximum digging depth)............
  • Page 233: Hydraulic Breakers

    SECTION 11 - SPECIFICATIONS HYDRAULIC BREAKERS (optional) (CX210B and CX240B) Model .................................CB 200S Weight (with standard 67 kg tool)......................1040 kg Impact rate ..........................400 - 800 Impacts/min Operating pressure........................... 135 - 145 bar Min. relief valve setting ............................185 bar Max. relief valve setting .............................220 bar Flow................................
  • Page 234 SECTION 11 - SPECIFICATIONS (CX210B and CX240B) Model .................................CB 260S Weight (with standard 78 kg tool) ......................1330 kg Impact rate ..........................360 - 650 Impacts/min Operating pressure........................... 135 - 145 bar Min. relief valve setting ............................190 bar Max. relief valve setting .............................220 bar Flow................................
  • Page 235 SECTION 11 - SPECIFICATIONS (CX240B) Model................................. CB 320S Weight (with standard 104 kg tool)......................1710 kg Impact rate ..........................330 - 580 Impacts/min Operating pressure........................... 135 - 145 bar Min. relief valve setting............................190 bar Max. relief valve setting............................220 bar Flow................................120 - 200 l/min Power ................................
  • Page 236: Overall Dimensions

    SECTION 11 - SPECIFICATIONS OVERALL DIMENSIONS CB 200S Model (CX210B and CX240B) CT04K025 CB 260S Model (CX210B and CX240B) CT04K026 NOTE: These values are given in millimeters. 11-13...
  • Page 237 SECTION 11 - SPECIFICATIONS CB 320S Model (CX240B) CT04K027 NOTE: These values are given in millimeters. 11-14...
  • Page 238: Quick Coupler

    WARNING The quick coupler described in this manual is designed to be used with CASE buckets. This being said, other buckets may be used, provided the diameter of the pins and the width between the bucket lugs are modified to meet the dimensions needed to fit the quick coupler (pins, washers, bushings, etc.).
  • Page 239 SECTION 11 - SPECIFICATIONS NOTES 11-16...
  • Page 240: Section 12 - Alphabetical Index

    SECTION 12 ALPHABETICAL INDEX Accessories icons ..........4-12 Daily inspections ..........6-2 Adjustment and locking the option pedals... 4-20 Decals ..............3-9 Adjustment of engine valve Description of the main components ..... 2-3 rocker clearances ..........8-7 Dipper and upperstructure swing Air conditioning ..........
  • Page 241 Grease points ............7-5 Maintenance/Adjustments ........8-1 Greasing the hydraulic breaker ......7-11 Greasing the swing reduction Message display ..........4-12 gear (CX210B)..........7-13 Monobloc boom ..........11-5 Greasing the turntable teeth ....... 7-12 Noise levels ............11-4 Hand signals ............3-21 Handling the hydraulic breaker ......
  • Page 242 SECTION 12 - ALPHABETICAL INDEX Radiators and oil coolers........8-5 Teeth and tooth tip wear limits ......8-11 Rear view mirrors..........4-33 Temperature probe ..........4-6 Rear window (emergency exit) ......4-31 Tightening torque of the track pad screws..... 8-4 Refrigerated compartment........
  • Page 243 NOTE: CNH France S.A. Company reserves the right to make changes in the specification and design of the machine without prior notice and without incurring any obligation to modify units previously sold. The description of the models shown in this manual has been made in accordance with the technical specifications known as of the date of design of this document.
  • Page 244 Your CASE Dealer can deal with orders for operator’s manuals, parts catalogues and service manuals. Always give the type and serial number of your machine so that your CASE Dealer can supply you with the right manuals for your machine.
  • Page 245 Printed in France...

This manual is also suitable for:

Cx240b