BOCI BLT442P Product Manual

Laser cutting head

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BLT442P Product Manual
Laser Cutting Head
BLT 442P- QBH/QD/Q+/ADD
Brilliant Optical Cutting Instrument

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Summary of Contents for BOCI BLT442P

  • Page 1 BLT442P Product Manual Laser Cutting Head BLT 442P- QBH/QD/Q+/ADD Brilliant Optical Cutting Instrument...
  • Page 2: Document History

    BOCI is constantly updating/upgrading products, so our company reserves the right to modify the product models and descriptions in this manual without prior declaration.
  • Page 3: Table Of Contents

    A.1 Schematic Diagram of Product Structure ................... 15 A.2 Replace the Upper protective window ....................16 A.3 Replace the Lower protective window ....................17 Appendix B - Mechanical Dimensions ................ 18 B.1 Cutting Head Installation Size ......................18 B.2 BLT442P Laser Fiber Types ....................... 18...
  • Page 4: Product Description

    BLT442P Product Manual 1.Product Description 1.1 Product View Product View (Structure and Interface Description) 1. Laser fiber; 9. Nozzle cooling air interface; 2. 1 Upper protective window; 10. Cutting gas interface; 3. 2 Upper protective window; 11. Cooling water outlet;...
  • Page 5: Technical Parameters

    BLT442P Product Manual 1.2 Technical Parameters Notice: To avoid damage to the cutting head during storage and transportation, pay attention to the following:  The cutting head should be stored within the allowable temperature and humidity range.  Avoid storage in and near magnetic fields such as permanent magnets or strong alternating fields.
  • Page 6: Meaning Of Led Indicator

    BLT442P Product Manual 1.3 Meaning of LED Indicator Icon State Meaning green Power is normal. Under-voltage alarm: insufficient electrical power. No power supply: There is no power supply, the connection cable is broken, and the bright interface is loose. Icon...
  • Page 7: Gas Interface

    BLT442P Product Manual 2.Gas Interface Cutting gas interface Nozzle cooling gas connection Installation connection: cutting gas 1, nozzle cooling gas 2 Notice: The maximum pressure of cutting gas is 25bar (2.5Mpa).  The cutting gas quality shall meet the requirements of gas quality in accordance with ISO ...
  • Page 8: Water Cooling Interface

    BLT442P Product Manual 3.Water Cooling Interface Water cooling water inlet Water cooling water outlet Caution: Installation connection: water-cooled inlet port 2A, water-cooled outlet port 1A Pure water or drinking water shall be used for coolant.  In order to prevent the water in the cooler from growing molds which can cause blockage of the pipeline, it is ...
  • Page 9: Electrical Interface

    BLT442P Product Manual Dew point temperature at different temperature and humidity 4.Electrical Interface PWE and aviation plug interface waterproof precautions: PWE interface and air plug interface are equipped with dust plugs from the factory. If the dust plug does not fall off, the protection level of IP64 can be achieved; at the same time, when the PWE cable and the air plug cable are well connected, IP64 can also be achieved;...
  • Page 10: Ethercat Controller

    BLT442P Product Manual 4.1 EtherCAT Controller BCS210E Power Supply 220V AC BLT442P Cutting Head Installation Wiring Diagram Slave Station Hypcut HyPanel Master Station Notice:  The above wiring operations should only be performed by trained and  professional personnel. When the cutting head is connected to the BCS210E, the BCS210E must ...
  • Page 11: Cutting Head Installation

    BLT442P Product Manual 5.Cutting Head Installation During the installation of the cutting head, dust or dirt may accidentally enter the cutting head, contaminate the optical lens, and affect its normal functions. To prevent dust or dirt from entering the cutting head, please refer to the following methods for the installation of the cutting head: 5.1 Preparation before Operation...
  • Page 12: Specific Operation Process

    BLT442P Product Manual 5.2 Specific Operation Process 5.2.1 Preparation of clean bench Prepare the clean bench, start it up and ensure its functionality: Clean table type: vertical purification; cleanliness class: ISO 5, 100; average wind speed ≥ 0.4m/s Check that the equipment is clean and qualified (checks the cleanliness of the dust particle counter ), and confirm that the FFU purification unit is within the validity period (measure the average wind speed in the working area, when the wind speed cannot reach 0.3m/s, the FFU purification unit must be replaced);...
  • Page 13: Clean And Wipe The Fiber Interface Of The Cutting Head

    BLT442P Product Manual 5.2.3 Clean and wipe the fiber interface of the cutting head Wipe the fiber interface of the cutting head with a clean cloth and anhydrous ethanol. 5.2.4 Check the laser fiber end face Remove the protective cap of the laser fiber, and irradiate the end face of the fiber with a strong flashlight to observe whether there is any pollution;...
  • Page 14: Tear Off The Protective Film/Remove The Protective Cap

    BLT442P Product Manual 5.2.5 Tear off the protective film/remove the protective cap Remove the special protective cap/protective plug for the optical fiber interface on the cutting head. 5.2.6 Insert the laser fiber interface into the cutting head Align the fiber optic plug with the red dot, insert it into the unlocked fiber optic port, and ensure that it is inserted...
  • Page 15: Wrap And Seal

    BLT442P Product Manual 5.2.7 Wrap and seal After inserting the optical fiber, wrap and seal the interface between the optical fiber and the cutting head with tape. Tape wrap seal Notice: To achieve affective sealing, it is recommended to wrap the tape at least ...
  • Page 16: Installing The Ceramic Body And Nozzle

    BLT442P Product Manual 5.2.9 Installing the ceramic body and nozzle Install the ceramic body and secure with the locking ring, then install the nozzle. Ceramic Part Locking Ring Nozzle Tighten the nozzle on the ceramic body by hand, Use a wrench to tighten the ceramic locking ring.
  • Page 17: Beam Centering

    BLT442P Product Manual 5.2.10 Beam centering Adjust the XY centering knob to make the focal point in the center of the nozzle by low-power dotting. The conditioned laser beam must be in the center of the adjustment nozzle. screw Relative position of laser beam...
  • Page 18: Appendix A - Care/Maintenance

    BLT442P Product Manual Appendix A - Care/Maintenance A.1 Schematic Diagram of Product Structure Upper Protective Laser Fiber Window Cartridge Upper Protective Q+/AD Window D25.4T4-4 2nd-Upper Protective Window Cartridge Collimating 2nd-Upper Protective Window Cartridge Unit D25.4T4-4 Focal length F300mm Focusing Cartridge...
  • Page 19: Replace The Upper Protective Window

    BLT442P Product Manual A.2 Replace the Upper protective window Upper protective window protective door Upper protective window base Open the protective door of the 1 upper protective window; Pull out the upper protective window drawer; Close the protective window drawer door to prevent dust from entering;...
  • Page 20: Replace The Lower Protective Window

    BLT442P Product Manual A.3 Replace the Lower protective window Loose the screw and open the protective door of the lower protective window drawer; Pull out the lower protective window drawer; Close the protective door of the lower protective window drawer to prevent dust from entering;...
  • Page 21: Appendix B - Mechanical Dimensions

    BLT442P Product Manual Appendix B - Mechanical Dimensions B.1 Cutting Head Installation Size THRU BLT442P-QBH...
  • Page 22 BLT442P Product Manual THRU BLT442P-QD...
  • Page 23 BLT442P Product Manual THRU BLT442P-Q+...
  • Page 24 BLT442P Product Manual THRU BLT442P-ADD...
  • Page 25 BLT442P Product Manual B.2 BLT442P Laser Fiber Types Picture Others Laser Fiber Types  Trumpf LLK-Q  IPG HLC-8/LC-8  Trumpf LLK-D,  HIGHYAG LLK-Auto  IPG LCA  Raycus QP  IPG HLC-16  BWT QF-D  MAX LOE 3.2 ...

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