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BLT661H Product Manual
Brilliant Optical Cutting Instrument

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Summary of Contents for BOCI BLT661H

  • Page 1 BLT661H Product Manual Brilliant Optical Cutting Instrument...
  • Page 2 BOCI is constantly updating/upgrading products, so our company reserves the right to modify the product models and descriptions in this manual without prior declaration.
  • Page 3: Table Of Contents

    BLT661H Product Manual Table of Contents 1. Product Description .....................4 1.1 Product View ..................................... 4 1.2 Technical parameters ................................5 1.3 Meaning of LED indicator ................................6 2. Gas interface ....................... 7 3. Water cooling interface ..................8 4. Electrical Interface ....................9 4.1 Bus system ....................................10...
  • Page 4 BLT661H Product Manual 1.1 Schematic diagram of product structure ..........................19 1.2 Replace the upper protective lens ............................21 1.3 Replace the lower protective lens ............................22 Appendix B - Mechanical Dimensions ..............23 1.1 Cutting head installation size ..............................23...
  • Page 5: Product Description

    BLT661H Product Manual 1. Product Description 1.1 Product View Product View (Structure and Interface Description) Optical fiber interface; 9. Nozzle cooling air interface; Upper protective lens; 10. Cutting gas interface; Upper protective lens; 11. Cooling water outlet; Collimation unit; 12. Cooling water inlet;...
  • Page 6: Technical Parameters

    BLT661H Product Manual 1.2 Technical parameters Cutting head BLT661H Laser wavelength: 1030-1090nm 20KW Laser power: QBH,QD,Q+,ADD Fiber interface: Spot magnification: M=2.0 Focus adjustment range: ±50mm (optical ratio 1:2 100:200) Max.0.13 at Fc100 Centering adjustment range: ±1.5mm Focus acceleration: 7.5m/s² Cutting gas interface: ø10, maximum 25bar (2.5Mpa)
  • Page 7: Meaning Of Led Indicator

    BLT661H Product Manual 1.3 Meaning of LED indicator icon state meaning green Power is normal. Under-voltage alarm: insufficient electrical power. No power supply: There is no power supply, the connection cable is broken, and the interface bright is loose. icon...
  • Page 8: Gas Interface

    BLT661H Product Manual Gas interface Cutting gas interface Nozzle cooling gas connection tallation connection: cutting gas 1, nozzle cooling gas 2 Notice: The maximum pressure of cutting gas is 25bar (2.5Mpa).  The cutting gas quality shall meet the requirements of gas quality in accordance with ISO ...
  • Page 9: Water Cooling Interface

    BLT661H Product Manual 3. Water cooling interface Water cooling water outlet Water cooling water inlet Installation connection: water-cooled water inlet port 2A, water-cooled water outlet port 1A Notice: Deionized/distilled water (conductivity < 10 μS/cm) specified by the laser manufacturer is recommended.
  • Page 10: Electrical Interface

    BLT661H Product Manual 4. Electrical Interface PWE and aviation plug interface waterproof precautions: PWE interface and air plug interface are equipped with dust plugs from the factory. If the dust plug does not fall off, the protection level of IP64 can be achieved; at the same time, when the PWE cable and the air plug cable are well connected, IP64 can also be achieved;...
  • Page 11: Bus System

    BLT661H Product Manual 4.1 Bus system Notice:  The above wiring operations should only be performed by trained  and professional personnel. When the cutting head is connected to the BCS210E, the BCS210E  must be powered off.
  • Page 12: Cutting Head Installation

    BLT661H Product Manual 5. Cutting head installation During the installation of the cutting head, dust or dirt may accidentally enter the cutting head, contaminate the optical lens, and affect its normal functions. To prevent dust or dirt from entering the cutting head, please refer to the following methods for the installation of the cutting head: 5.1 Preparation before operation...
  • Page 13: Specific Operation Process

    BLT661H Product Manual 5.2 Specific operation process 5.2.1 Preparation of clean bench Prepare the clean bench, start it up and ensure its functionality: Clean table type: vertical purification; cleanliness class: ISO 5, 100; average wind speed ≥ 0.4m/s Check that the equipment is clean and qualified (checks the cleanliness of the dust particle counter ), and confirm that the FFU purification unit is within the validity period (measure the average wind speed in the working area, when the wind speed cannot reach 0.3m/s, the FFU purification unit must be replaced);...
  • Page 14: Clean And Wipe The Fiber Interface Of The Cutting Head

    BLT661H Product Manual 5.2.3 Clean and wipe the fiber interface of the cutting head Wipe the fiber interface of the cutting head with a clean cloth and anhydrous ethanol. 5.2.4 Check the laser fiber end face Remove the protective cap of the laser fiber, and irradiate the end face of the fiber with a strong flashlight to observe whether there is any pollution;...
  • Page 15: Insert The Laser Fiber Interface Into The Cutting Head

    BLT661H Product Manual 5.2.6 Insert the laser fiber interface into the cutting head Align the fiber optic plug with the red dot, insert it into the unlocked fiber optic port, and ensure that it is inserted as far as it will go. Rotate the lock cap until it tightly locked.
  • Page 16: Mount The Cutting Head On The Backplane

    BLT661H Product Manual Notice: To achieve affective sealing, it is recommended to wrap the tape  at least three times for sealing. 5.2.8 Mount the cutting head on the backplane The cutting head can be installed on the Z-axis backplane of the machine tool through four screws A, B, C, and D.
  • Page 17: Installing The Ceramic Body And Nozzle

    BLT661H Product Manual 5.2.9 Installing the ceramic body and nozzle Install the ceramic body and secure with the locking ring, then install the nozzle. ceramic body locking ring Tighten the nozzle on the ceramic body nozzle by hand, Use a wrench to tighten the ceramic...
  • Page 18: Beam Centering

    BLT661H Product Manual 5.2.10 Beam centering Adjust the XY centering knob to make the focal point in the center of the nozzle by low-power dotting. The conditioned laser beam must be in the center of the nozzle. adjustment screw Relative position of laser beam...
  • Page 19 BLT661H Product Manual Manual alignment operation: Make sure the laser beam is turned off. Place scotch tape under the nozzle. Click to trigger a low-power laser pulse and assess the position of the laser beam relative to the nozzle through the penetration of the tape.
  • Page 20: Appendix A - Maintenance

    BLT661H Product Manual Appendix A - Maintenance 1.1 Schematic diagram of product structure Fiber Interface Upper Protective Lens Upper Protective Lens Door Drawer Upper Protective Lens Upper Protective Lens D21.5x2mm Drawer Upper Protective Lens D25.4x4mm Collimation Drawer Unit Collimating Length...
  • Page 21 BLT661H Product Manual Notice: During the maintenance of cutting head accessories, dust or dirt may accidentally enter the cutting head and damage the product.  Please pay attention to keep it clean during maintenance and replacement of accessories; The maintainable parts of different products will have different specifications. If you need to replace them, please contact your ...
  • Page 22: Replace The Upper Protective Lens

    BLT661H Product Manual 1.2 Replace the upper protective lens Upper protective lens protective door Upper protective lens drawer Open the protective door of the 1 upper protective lens; Pull out the upper protective mirror drawer; Close the protective mirror drawer door to prevent dust from entering;...
  • Page 23: Replace The Lower Protective Lens

    BLT661H Product Manual 1.3 Replace the lower protective lens Lower protective lens Door Lower protective lens Drawer Press the buckle to open the protective door of the lower protective mirror drawer; Pull out the lower protective mirror drawer; Close the protective door of the lower protective mirror drawer to prevent dust from entering;...
  • Page 24: Appendix B - Mechanical Dimensions

    BLT661H Product Manual Appendix B - Mechanical Dimensions 1.1 Cutting head installation size...

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