Page 1 — ABB INDUSTRIAL DRIVES ACS880-904 regenerative rectifier modules Hardware manual...
Page 3 ACS880-904 regenerative rectifier modules Hardware manual Table of contents 4. Cabinet construction 5. Electrical installation 9. Start-up 3AXD50000020457 Rev F Original instructions EFFECTIVE: 2024-06-11...
Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Introduction to the manual Contents of this chapter ............... . Applicability .
Page 6 ACS880-904 configurations in generic enclosures ........
Page 7 Table of contents 7 Stage 7: Shroud installation parts ........... . . Stage 8: Module installation .
Page 8 8 Table of contents Additional information on the connections ..........Power supply for the control unit (XPOW) .
Page 9 Cabinets with ABB air outlet kits ........
Page 10 10 Table of contents AC fuses ..................Main contactor .
Page 11 Table of contents 11 Materials ................... . Module .
Page 12 12 Table of contents Main circuit breakers ................E2.2S (IEC) .
Page 13: Introduction To The Manual
Introduction to the manual Contents of this chapter This chapter gives basic information on the manual. Applicability The manual is applicable to the ACS880-904 regenerative rectifier modules for user-defined cabinet installations. Safety instructions Obey all safety instructions of the drive.
Page 14: Categorization By Frame Size And Option Code
14 Introduction to the manual Categorization by frame size and option code The instructions and technical data which concern only certain module or frame sizes are marked with the size identifier. If there are several parallel modules, also the number of parallel modules is shown, for example 2×R8i.
Page 15: Related Documents
Enclosure system by Rittal (http://www.rittal.com) ZCON Type of control board Type of control unit Related documents You can find manuals on the Internet. See below for the relevant code/link. For more documentation, go to www.abb.com/drives/documents. Manuals for ACS880 multidrives modules...
Page 17: Operation Principle And Hardware Description
Contents of this chapter This chapter describes how the regenerative rectifier unit works and also the hardware of the ACS880-904 regenerative rectifier module. Operation principle The regenerative rectifier unit (RRU) consists of one rectifier module or parallel-connected rectifier modules (n×R8i) and an L-filter. Each module consists of six IGBT components and six diodes connected in anti-parallel.
Page 18: Simplified Main Circuit Diagram
The IGBTs of the regenerative rectifier unit are switched, conducting only once during each network voltage half-cycle, which is comparable to a 6-pulse diode supply unit. This reduces switching losses and allows higher power ratings for the power module. Because the IGBTs can be switched off at any time, RRU –...
Page 19: Overview Diagram Of The Drive System
Operation principle and hardware description 19 Overview diagram of the drive system The following figure shows a simplified diagram of a common DC bus drive system. AC supply Input AC fuses [F1.x] L-filter [R03] Regenerative rectifier module [T01.x] Rectifier DC fuses [F2.x] DC bus Inverter DC fuses (with or without DC switch-disconnector) Inverter units (in the example, one of the two units consists of two inverter modules connected...
Page 20: Frame 1×R8I In Rittal Vx25 And Generic Enclosure
R8i module. The connection is the same in both Rittal VX25 and generic enclosures. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the customer can order the components from ABB or if the customer needs to acquire them separately.
Page 21: Frame 2×R8I In Rittal Vx25 Enclosure
R8i modules (2×R8i) in Rittal VX25 enclosure. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the customer can order the components from ABB or if the customer needs to acquire them separately.
Page 22: Frame 2×R8I In Generic Enclosure
R8i modules (2×R8i) in generic enclosure. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the customer can order the components from ABB or if the customer needs to acquire them separately.
Page 23: Frame 4×R8I In Rittal Vx25 Enclosure
R8i modules (4×R8i) in Rittal VX25 enclosure. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the customer can order the components from ABB or if the customer needs to acquire them separately.
Page 24: Frame 4×R8I In Generic Enclosure
R8i modules (4×R8i) in a generic enclosure. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the customer can order the components from ABB or if the customer needs to acquire them separately.
Page 25: Hardware Of The Regenerative Rectifier And L-Filter Modules
Each parallel-connected module is cabled separately, or connected by busbars on the AC side to adjacent modules in each cubicle to reduce the number of cables. Kit for AC busbars is available from ABB. The internal electronics of the R8i module need to be powered from an external auxiliary voltage source.
Page 26: Layout Drawings
26 Operation principle and hardware description Layout drawings ￭ Frame R8i layout This figure shows the layout of the R8i module. R8i module, front R8i module, back DC busbars Handle LEDs and fiber optic connectors Fan (standard speed-controlled fan shown; a direct-on-line fan is available as option +C188) Quick connector (three phases).
Page 27: Connectors X50
24 V DC output on terminal X53 for other purposes than for powering the control unit. An output power of 60 W is available from X53. If the unit consists of parallel-connected R8i modules, ABB recommends that you use an external 24 V DC supply to power the control unit.
Page 28: L-Filter Module (Bl-1X-X)
28 Operation principle and hardware description Connectors X51, X52, X53 24V OUT 24 V DC for control unit 24V OUT and for STO IN to enable the module operation. Note: The Safe torque off (STO) safety function is only implemented in inverter units. Therefore, the STO function cannot be used in supply, rectifier, DC/DC converter and brake units.
Page 29: Connectors X30 And X55
Operation principle and hardware description 29 Fiber optic connections and LEDs of the BDFC board Type designation label The unpainted grounding point (PE) Connectors X30 and X55 Connector X30 +C183: Heating element N (230 V AC or 115 V AC) +C183: Heating element L (230 V AC or 115 V AC) Not in use TP2, thermal cutoff circuit...
Page 30: L-Filter Module (Bl-2X-X)
30 Operation principle and hardware description L-filter module (BL-2x-x) L-filter module, front L-filter module, back Input (AC) connection Output (AC) connection Terminal block [X55] (power supply for module heating element, option +C183; DOL fan supply, option +C188) (ready-connected) Handle Wheels Terminal block [X30] (power supply for module DOL fan, option +C188 and heating element, option +C183;...
Page 31: Connectors X30 And X55
Operation principle and hardware description 31 Connectors X30 and X55 Connector X30 +C183: Heating element N (230 V AC or 115 V AC) +C183: Heating element L (230 V AC or 115 V AC) Not in use TP2, thermal cutoff circuit TP1, thermal cutoff circuit Not in use +C188: DOL fan W...
Page 32: Control Interfaces
32 Operation principle and hardware description Control interfaces With rectifier unit control interfaces it is possible to: • control the unit through the control panel and fieldbus • read the status information through the control panel, fieldbus and relay output •...
Page 33: Overview Of The Control Connections Of The Bcu Control Unit
Operation principle and hardware description 33 Overview of the control connections of the BCU control unit ￭ Analog and digital I/O extension modules and Control panel fieldbus communication modules can be in- serted into slots 1, 2 and 3. Memory unit Fiber optic links to power modules (inverter, supply, brake or converter) Slot 4 for RDCO module...
Page 34: Rectifier Unit Control Devices
34 Operation principle and hardware description Rectifier unit control devices Main disconnecting device ￭ You must equip the supply unit with a main disconnecting device. For example, you can use a main switch-disconnector [Q1.1] or a withdrawable main circuit breaker [Q1]. With this switch, you can isolate the main circuit of the drive from the power line.
Page 35: Control Panel [A59]
Operation principle and hardware description 35 Control panel [A59] ￭ The control panel is the user interface of the unit. An example control panel is shown below. With the control panel, the user can: • start and stop the unit •...
Page 36: Type Designation Labels
36 Operation principle and hardware description Type designation labels Type designation labels of the regenerative rectifier module ￭ Each regenerative rectifier module has type designation labels attached to it. The type designation stated on the labels contains information on the specifications and configuration of the unit.
Page 37: Type Designation Label Of The L-Filter Module
Operation principle and hardware description 37 Type designation label of the L-filter module ￭ Each L-filter module has a type designation label attached to it. Quote the complete type designation and serial number when contacting technical support on the subject of individual L-filter modules. An example label is shown below.
Page 38: Type Designation Key Of The L-Filter Module
38 Operation principle and hardware description Code Description 525…690 V. This is indicated in the type designation label as typical input voltage levels 3 ~ 525/600/690 V AC. Option codes (plus codes) C183 Internal heating element C188 Direct-on-line (DOL) cooling fan E205 Internal d u /d t filtering G304...
Page 39: Moving And Unpacking The Module
Moving and unpacking the module 39 Moving and unpacking the module Contents of this chapter This chapter gives basic information on moving, unpacking and lifting the modules. Moving and lifting the transport package Move the transport package by a pallet truck or lift. Lift the transport package in a horizontal position.
Page 40: Lifting The Unpacked Modules
40 Moving and unpacking the module Lifting the unpacked modules Lift the unpacked module only by its lifting eyes. Moving the unpacked modules WARNING! For general safety instructions for moving the module, see ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]).
Page 41: Cabinet Construction
Limitation of liability The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
Page 42: Switching, Disconnecting And Protecting Solution
42 Cabinet construction Switching, disconnecting and protecting solution To arrange the switching, disconnection and protection of the ACS880-904 module, you can use the following solutions depending on the frame size. Frame R8i ￭ The switching, disconnecting and protecting equipment can be placed outside the...
Page 43: Acs880-904 Configurations In Generic Enclosures
Cabinet construction 43 ACS880-904 configurations in generic enclosures ￭ The following figures show examples of ACS880-904 configurations that can be 2×R8i, 2×R8i, installed in a generic enclosure. 1×R8i 4×R8i alternative 1 alternative 2 2×R8i, 2×R8i, 4×R8i 1×R8i alternative 1 alternative 2 L-filter The incoming cubicle contains the power input cable terminals and switchgear.
Page 44: Acs880-907 Rectifier Unit With A Regenerative Rectifier Module
44 Cabinet construction ACS880-907 rectifier unit with a regenerative rectifier module ￭ The following figure shows an example of a cabinet-installed ACS880-907 regenerative rectifier unit with frame 1×R8i rectifier module. Regenerative rectifier module L-filter module Module cooling fan DC fuses AC busbars...
Page 45: Incoming Cubicle
Cabinet construction 45 Incoming cubicle Example of the AC fuse cooling ￭ The AC fuses must be cooled by forced cooling. If the fuses are not located in the same cubicle with the supply/rectifier module, the module cooling fan does not supply the cooling air for the fuses but you must use a separate cooling fan.
Page 46: Installation And Maintenance Of The Control Unit
Internet. Go to https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content. If needed, contact your local ABB representative. The example includes also cabinet assembly drawings that show each stage listed in the table. More detailed steps of each stage are described in the kit-specific assembly drawings.
Page 47: 1×R8I Module In 600 Mm Wide Rittal Vx25 Enclosure
Cabinet construction 47 1×R8i module in 600 mm wide Rittal VX25 enclosure ￭ Layout The following figure shows an example of the 1×R8i module in the Rittal VX25 enclosure. The customer must place the control equipment in a separate cabinet. AC input L-filter module (BL-1x-x) Common DC busbars...
Page 48: Installation Stages
3AXD50000416509 - optional Shroud installation parts 3AXD50000335022 A-6-8-360-VX 3AXD50000337378 Module installation 1) Note: This kit is not included in ABB’s standard design but may be used if you wish to have AC fuses on top of the BL-1x-x filter module.
Page 49: Kits For R8I Module In 600 Mm Wide Rittal Vx25 Enclosure
Cabinet construction 49 Kits for R8i module in 600 mm wide Rittal VX25 enclosure...
Page 50: Stage 1: Installation Of Common Parts
50 Cabinet construction Stage 1: Installation of common parts...
Page 51: Stage 2: Module Installation Parts
Cabinet construction 51 Stage 2: Module installation parts...
Page 52: Stage 3: Ac Busbars And Quick Connectors
52 Cabinet construction Stage 3: AC busbars and quick connectors...
Page 53: Stage 4: Dc Connection
Cabinet construction 53 Stage 4: DC connection...
Page 54: Stage 5: Common Mode Filter Busbars And Dc Connection Flanges
54 Cabinet construction Stage 5: Common mode filter busbars and DC connection flanges...
Page 55: Stage 6: L-Filter Ac Connection
Cabinet construction 55 Stage 6: L-filter AC connection...
Page 56: Stage 7: Shroud Installation Parts
56 Cabinet construction Stage 7: Shroud installation parts...
Page 57: Stage 8: Module Installation
Cabinet construction 57 Stage 8: Module installation...
Page 58: 1×R8I Module In 600 Mm Wide Generic Enclosure
3AXD50000002576 3AXD50000019280 A-6-8-111 3AXD50000019279 - optional Shroud installation parts Module installation 1) Note: This kit is not included in ABB’s standard design but may be used if you wish to have AC fuses on top of the BL-1x-x filter module.
Page 59: Kits For 1×R8I Module In 600 Mm Wide Generic Enclosure
Cabinet construction 59 Kits for 1×R8i module in 600 mm wide generic enclosure...
Page 60: 2×R8I Modules In 1000 Mm Wide Rittal Vx25 Enclosure
60 Cabinet construction 2×R8i modules in 1000 mm wide Rittal VX25 enclosure ￭ Layout The following figure shows an example of the 2×R8i modules in the Rittal VX25 enclosure. The customer must place the control equipment in a separate cabinet. AC input with AC fuses L-filter module (BL-2x-x) Common DC busbars...
Page 61: Installation Stages
Cabinet construction 61 Installation stages Installation stage Instruction code Kit code Kit ordering code Installation of common parts: - Baying parts 3AXD50000336340 - PE busbar [PE] 3AXD50000336104 - Divider panel 3AXD50000336692 - Common AC Flat-PLS assembly 3AXD50000372782 A-468-X-011-VX 3AXD50000360772 - Common DC Flat-PLS assembly 3AXD50000333639 A-468-X-001- 3AXD50000333387...
Page 62: Kits For 2×R8I Modules In 1000 Mm Wide Rittal Vx25 Enclosure
62 Cabinet construction Kits for 2×R8i modules in 1000 mm wide Rittal VX25 enclosure...
Page 63: Stage 1: Installation Of Common Parts
Cabinet construction 63 Stage 1: Installation of common parts...
Page 64: Stage 2: Module Installation Parts
64 Cabinet construction Stage 2: Module installation parts...
Page 65: Stage 3: Rear Ac Busbars And Quick Connectors
Cabinet construction 65 Stage 3: Rear AC busbars and quick connectors...
Page 66: Stage 4: L-Filter Ac Busbars And Ac Flanges
66 Cabinet construction Stage 4: L-filter AC busbars and AC flanges...
Page 67: Stage 5: Dc Connection
Cabinet construction 67 Stage 5: DC connection...
Page 68: Stage 6: Common Mode Filter Busbars And Dc Connection Flanges
68 Cabinet construction Stage 6: Common mode filter busbars and DC connection flanges...
Page 69: Stage 7: Shroud Installation Parts
Cabinet construction 69 Stage 7: Shroud installation parts...
Page 70: Stage 8: Module Installation
70 Cabinet construction Stage 8: Module installation...
Page 71: 2×R8I Modules In 800 Mm Wide Generic Enclosure
Cabinet construction 71 2×R8i modules in 800 mm wide generic enclosure ￭ Parts to be installed Parts to be installed Instruction code Kit code Kit ordering code Module installation parts 3AXD50000013143 A-6-8-328 3AXD50000013842 AC busbars and quick connector 3AXD50000013187 A-6-8-146 3AXD50000013790 A-468-8-100 3AUA0000119227...
Page 72: Kits For 2×R8I Modules In 800 Mm Wide Generic Enclosure
72 Cabinet construction Kits for 2×R8i modules in 800 mm wide generic enclosure...
Page 73: Electrical Installation
[English]). The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive system may experience...
Page 74: Electrical Safety Precautions
74 Electrical installation Electrical safety precautions These electrical safety precautions are for all persons who do work on the drive, motor cable or motor. This procedure gives information on how to de-energize the drive and make it safe to do work on it. The procedure does not include all possible drive configurations. WARNING! Obey these instructions.
Page 75: General Notes
Electrical installation 75 structures, obey the local laws and regulations applicable to live electrical work. This includes, but is not limited to, electric shock and arc protection. • Before and after you measure the installation, verify the operation of the voltage tester on a known voltage source.
Page 76: Checking The Insulation Of The Assembly
The RFI filter is not suitable for use in IT (ungrounded) systems. Disconnect the filter before connecting the drive to the supply network. For instructions on how to do this, contact your local ABB representative. WARNING! If a drive with an RFI filter is installed on an IT system (an ungrounded power system), the system will be connected to earth potential through the filter capacitors of the drive.
Page 77: Connecting The Input Power Cables
Electrical installation 77 Connecting the input power cables Connection diagram (frame 1×R8i) ￭ Incoming cubicle Rectifier cubicle L-filter Regenerative rectifier module Components for charging circuit Notes: Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor.
Page 78: Connection Diagram (Frame 2×R8I In Rittal Vx25 Enclosure)
78 Electrical installation Connection diagram (frame 2×R8i in Rittal VX25 enclosure) ￭ Incoming cubicle Rectifier cubicle L-filter Regenerative rectifier modules Components for charging circuit Notes: Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor.
Page 79: Connection Diagram (Frame 2×R8I In Generic Enclosure)
Electrical installation 79 Connection diagram (frame 2×R8i in generic enclosure) ￭ Incoming cubicle Rectifier cubicle L-filter Regenerative rectifier modules Components for charging circuit Notes: Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor.
Page 80: Connection Diagram (Frame 4×R8I In Rittal Vx25 Enclosure)
80 Electrical installation Connection diagram (frame 4×R8i in Rittal VX25 enclosure) ￭ Incoming cubicle Rectifier cubicle L-filters Regenerative rectifier modules Components for charging circuit Notes: Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor.
Page 81: Connection Diagram (Frame 4×R8I In Generic Enclosure)
Electrical installation 81 Connection diagram (frame 4×R8i in generic enclosure) ￭ Incoming cubicle Rectifier cubicle L-filters Regenerative rectifier modules Components for charging circuit Notes: Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor.
Page 82: Connection Procedure (Frame R8I)
82 Electrical installation Connection procedure (frame R8i) ￭ WARNING! Obey the safety instructions given in ACS880 multidrives cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 83 Electrical installation 83 Note: If the cabinet frame is painted (such as with, Rittal VX25 enclosures), it is important to make sure that good galvanic connection to ground (PE busbar) is achieved. You can, for example, remove the paint from the connection points and use star washers.
Page 84 84 Electrical installation BL-2x-x 7. AC output of the L-filter module BL-1x-x...
Page 85 Electrical installation 85 BL-2x-x Frame support bracket Frame support bracket Module grounding points Module grounding points...
Page 86: Connecting The L-Filter
If the overheating protection is removed with parameter settings, the filter may be damaged permanently or cause a fire. WARNING! Use the L-filter only with an ACS880-904 regenerative rectifier module. Use the filter only with a rectifier module of an appropriate frame size. See the L-filter table in Ordering information.
Page 87: Internal Circuit Diagrams For L-Filters
Electrical installation 87 Internal circuit diagrams for L-filters ￭ BL-1x-x...
Page 88: Bl-2X-X
88 Electrical installation BL-2x-x...
Page 89: Main Contactor
Installing the charging circuit The cabinet builder must install and connect the charging circuit. For connections, see the example circuit diagrams. Consult ABB for more information on the components and wirings needed. Activate and tune the charging function in the control program. For information on tuning the parameters, see the firmware manual.
Page 90: Connecting Power Supply For The Control Unit
90 Electrical installation Connecting power supply for the control unit There is a 24 V DC voltage output available on terminal X53, and it can be used to power up one control unit. It is not allowed to use the 24 V DC output on terminal X53 for any other purpose than for powering the control unit.
Page 91: Module Fiber Optic Connectors (Frame R8I)
Electrical installation 91 Run the cables to the appropriate terminals. Wherever possible: • Use the existing cable trunking in the cabinet. • Use sleeving wherever the cables are laid against sharp edges. • Tie the cables to provide strain relief. Cut the cables to suitable length.
Page 92 92 Electrical installation BL-2x-x Fan control signal Fan control signal feedback 146 Electrical installation The following figures show example fiber optic connections related to fan control. The following figures show example fiber optic connections related to fan control. Direct-on-line cooling fan (option +C188) in regenerative rectifier module (R8i) and L-filter module Direct-on-line cooling fan (option +C188) in IGBT supply module and LCL filter module BCU/UCU 400 V AC...
Page 93 Electrical installation 93 Direct-on-line cooling fan (option +C188) in L-filter module and speed-controlled fan (standard) in rectifier (R8i) module BCU/UCU 230 V AC BL-1X-X BINT-12 BDFC-01 BFPS-48 Contactor Fan unit Fan unit Note: Connection between BINT board and BDFC board in the module is ready-made at the factory.
Page 94: Installing Optional Modules
94 Electrical installation Installing optional modules Installing option modules (UCU) ￭ A slot adapter is necessary if you install F-series option modules onto the control unit. You can install a maximum of 3 slot adapters per control unit. Stop the drive and do the steps in section Electrical safety precautions (page 74) before you start the work.
Page 95 Electrical installation 95 WARNING! Use ESD wristband when you handle printed circuit boards. Do not touch the boards unnecessarily. The boards are sensitive to electrostatic discharge. Pay attention to the free space required by the cabling or terminals coming to the option modules.
Page 96: Installation Of An Fso Safety Functions Module To Bcu
96 Electrical installation Installation of an FSO safety functions module to BCU ￭ Installation of an FSO safety functions module onto BCU WARNING! Obey the safety instructions given in ACS880 multidrives cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
Page 97: Installation Of An Fso Safety Functions Module Adjacent To The Control Unit
Electrical installation 97 Connect the FSO module data cable between FSO connector X110 and BCU connector X12. To complete the installation, refer to the instructions in the applicable FSO module user's manual. Installation of an FSO safety functions module adjacent to the control unit To reserve the slots of the control unit for other modules, you can install the FSO module separately from the control unit using mounting kit 3AXD50000025495.
Page 98: Connecting A Pc
98 Electrical installation The illustration below shows the FSO module installed onto a DIN rail. Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit. It can cause damage. A PC (with, for example, the Drive Composer PC tool) can be connected as follows: To connect a control panel to the unit, either •...
Page 99 Electrical installation 99 USB connected Stop Start Loc/Rem Start Stop Loc/Rem...
Page 101: Control Unit (Ucu)
The data is stored on the microSDHC memory card inserted into the microSD card slot in the UMU-01 memory unit and can be analyzed by ABB service personnel.
Page 102: Layout
102 Control unit (UCU) Layout The figures below show an example UCU-24 control unit. Description I/O terminals SLOT 1 I/O extension, encoder interface or fieldbus SLOT 2 adapter module connection. For F-type modules with USCA-02 adapter. SLOT 3 SLOT 4 RDCO-0x DDCS communication option module connection UMU-01 memory unit connection.
Page 103 Control unit (UCU) 103 Description Analog input Analog output XCAN Not in use XCAN TERM CAN bus termination switch Digital input XDIO Digital input/output XD2D Drive-to-drive link XD24 +24 V output (for digital input) XETH1 Ethernet ports for fieldbus, internal switch XETH2 XETH3 Ethernet ports for tool communication, internal...
Page 104 104 Control unit (UCU) Description XFSO Not in use Humidity and temperature measurements XFSO...
Page 105: Default I/O Diagram Of The Regenerative Rectifier Unit
Control unit (UCU) 105 Default I/O diagram of the regenerative rectifier unit This table describes the use of the connections in the regenerative rectifier unit. Terminal Description XD2D Drive-to-drive link Not supported BGND SHIELD XD2D.TERM Drive-to-drive link termination switch X485 RS485 connection Not in use by default BGND...
Page 106 106 Control unit (UCU) Terminal Description Norm. closed XRO4: Not supported COM4 Common 250 V AC / 30 V DC, 2 A Norm. open XSTO Safe torque off input connection SGND XSTO: STO1 and STO2 are connected to OUT at the factory. To enable start and operation, STO1 and STO2 must be connected to OUT.
Page 107 Control unit (UCU) 107 Terminal Description Analog outputs Zero (no signal indicated) 0…20 mA, R < 500 ohm AGND 0…20 mA, R Zero (no signal indicated) < 500 ohm AGND XPOW External power input +24VI 19…32 V DC, 1.5…2.9 A (depends on the load and supply voltage) External power input +24VI Two supplies can be connected to the control unit for redundancy.
Page 108: Additional Information On The Connections
The control unit has an on-board data logger that collects real-time data from the power modules to help fault tracing and analysis. The data is stored onto the microSDHC memory card inserted into the UMU memory unit and can be analyzed by ABB service personnel.
Page 109: Connector Data
Control unit (UCU) 109 Connector data The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm (22…12 AWG). Connector pitch is 5 mm. Maximum tightening torque of the screw terminals is 0.45 N·m (4 lbf·in). Power supply (XPOW) 19…32 V DC, 2.9 A External power input.
Page 110 110 Control unit (UCU) XD2D connector Physical layer: RS-485 Transmission rate: 8 Mbit/s Cable type: Shielded twisted-pair cable with a twisted pair for data and a wire or another pair for signal ground (nominal impedance 100 … 165 ohm, for example Belden 9842) Maximum length of link: 50 m (164 ft) Termination by switch RS-485 connection (X485)
Page 111: Ground Isolation Diagram
Control unit (UCU) 111 Ground isolation diagram ￭ XPOW XD2D X485 XCAN XETH1 XETH2 XETH3 XETH4 XPAN XRO1-XRO4 COM1 … COM4 XD24 +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 DIOGND DIOGND DIIL XSTO XSTO OUT Power supply ground *The maximum common mode voltage between each AI input and AGND is ±30 V. **Ground selector (DICOM=DIOGND) settings DICOM=DIOGND: ON All digital inputs share a common ground (DICOM connected to DIOGND).
Page 112: Other Information
112 Control unit (UCU) Other information Refer to UCU-22, UCU-23 and UCU-24 control units hardware manual (3AXD50000817726 [English]).
Page 113: Control Unit (Bcu)
BCU-12 has seven, and BCU-22 has 12 power module connections. The BCU control units have integrated branching unit functionality for collecting and storing real-time data from the converters to help fault tracing and analysis. The data is stored on a memory card which can be analyzed by ABB service personnel.
Page 114: Layout
114 Control unit (BCU) Layout Description I/O terminals (see following diagram) SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection SLOT 3 I/O extension, encoder interface, field-...
Page 115 Control unit (BCU) 115 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XD24 XPOW XDIO Digital input/outputs XD2D Drive-to-drive link XRO2 XD24 +24 V output (for digital inputs) XDIO XETH Ethernet port – Not in use XPOW External power input XRO1...
Page 116: Default I/O Diagram Of The Regenerative Rectifier Unit
116 Control unit (BCU) Default I/O diagram of the regenerative rectifier unit This table describes the use of the default connections in the regenerative rectifier unit. Terminal Description XD2D Drive-to-drive link Not supported BGND Shield D2D.TERM Drive-to-drive link termination switch X485 RS485 connection Not in use by default...
Page 117 Control unit (BCU) 117 Terminal Description Temp fault (0 = overtemperature) Run / enable (1 = run / enable) MCB feedback (0 = main contactor/breaker open) Auxiliary circuit breaker fault Not in use by default. Can be used for eg, earth fault monitoring. Reset (0 ->...
Page 118 118 Control unit (BCU) Terminal Description Control panel connection X205 Memory unit connection 1) Use of the signal in the control program (fixed). This I/O terminal is reserved in the control program, and parameters 110.24 RO1 source and 110.30 RO3 source are write-protected. 2) Default use of the signal in the control program.
Page 119: Additional Information On The Connections
The control unit has an on-board data logger that collects real-time data from the power modules to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel.
Page 120: Connector Data
120 Control unit (BCU) Connector data The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm (22…12 AWG). Connector pitch is 5 mm. The maximum tightening torque for screw terminals is 0.45 N·m (4 lbf·in). Power supply (XPOW) 24 V DC (±10%), 2 A External power input.
Page 121 Control unit (BCU) 121 XD2D connector Physical layer: RS-485 Transmission rate: 8 Mbit/s Cable type: Shielded twisted-pair cable with a twisted pair for data and a wire or another pair for signal ground (nominal impedance 100 … 165 ohm, for example Belden 9842) Maximum length of link: 50 m (164 ft) Termination by switch RS-485 connection (X485)
Page 122: Bcu Ground Isolation Diagram
122 Control unit (BCU) BCU ground isolation diagram ￭ XPOW +24VI +24VI +VREF -VREF AGND AI1+ AI1- AI2+ AI2- AGND AGND XD2D BGND SHIELD XRO1, XRO2, XRO3 XD24 +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 DIOGND DIOGND DIIL XSTO SGND XSTO OUT SGND SGND...
Page 123: Other Information
Control unit (BCU) 123 Other information Refer to BCU-02, BCU-12 and BCU-22 control units hardware manual (3AUA0000113605 [English]).
Page 125: Installation Checklist
Installation checklist 125 Installation checklist Contents of this chapter This chapter contains a checklist for the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Obey the safety instructions of the drive.
Page 126 126 Installation checklist Make sure that … The cooling air can flow freely in and out of the drive. Air recirculation inside the cabinet is not possible (air baffle plates are installed, or there is another air guiding solution). If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground-to-phase varistor) See the electrical installation instructions in the supply unit manual.
Page 127 Installation checklist 127 Make sure that … The area in front of the drive is clean: the drive cooling fan cannot draw any dust or dirt inside. The terminal box cover of the motor is in place. Cabinet shrouds are in place and doors are closed. The motor and the driven equipment are ready for power-up.
Page 129: Start-Up
Contents of this chapter This chapter describes the start-up procedure of the regenerative rectifier unit. The instructions are valid for the example rectifier unit with ACS880-904 rectifier modules. The underlined tasks are needed for certain cases only. The default device designations (if any) are given in square brackets, for example, main contactor [Q2].
Page 130: Start-Up Procedure
130 Start-up Start-up procedure Tasks Safety WARNING! Obey the safety instructions during the start-up procedure. See ACS880 multidrives cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or mainten- ance work.
Page 131 Start-up 131 Tasks Make sure that both channels of the STO terminal block X52 of the rectifier module are connected with jumper wires to 24 V DC output of terminal block X53. Powering up the auxiliary circuit of the drive Make sure that it is safe to connect voltage.
Page 132: Switching The Unit Off
132 Start-up Tasks Switch the control panel to the remote mode (Loc/Rem key) to enable control of the rectifier unit with the operating switch [S21]. Powering up the main circuit of the drive Drives with a main switch-disconnector [Q1]: Close the main switch-disconnector. Drives with a main circuit breaker [Q1]: Crank the breaker in.
Page 133: Maintenance
If you are not a qualified electrical professional, do not do installation or maintenance work. Maintenance intervals The tables show the maintenance tasks that can be done by the end user. For the ABB Service offering, contact your local ABB Service representative (new.abb.com/contact-centers).
Page 134: Recommended Maintenance Intervals After Start-Up
Cleaning IP22 and IP42 air inlet and outlet meshes Checking tightness of cable and busbar terminals. Tightening if needed. Checking ambient conditions (dustiness, moisture, temperat- ure) Cleaning heatsinks of rectifier module ABB SACE Air circuit breaker maintenance ABB contactors maintenance...
Page 135: Maintenance Timers And Counters
• The maintenance and component replacement intervals are based on the assumption that the equipment operates within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. • Long-term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.
Page 136: Cleaning The Door Air Inlets (Ip22 And Ip42)
136 Maintenance Cleaning the door air inlets (IP22 and IP42) ￭ Check the dustiness of the air inlet meshes. If the dust cannot be removed by vacuum cleaning from outside through the grating holes with a small nozzle, proceed as follows: Stop the drive and do the steps in section Electrical safety precautions (page 74) before you start the work.
Page 137: Replacing The Inlet Door Filters (Ip54)
Maintenance 137 Replacing the inlet door filters (IP54) ￭ Stop the drive and do the steps in section Electrical safety precautions (page 74) before you start the work. Remove the fasteners at the top of the grating. Lift the grating and pull it away from the door. Remove the air filter mat.
Page 138: Fans
See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB-specified spare parts. Replacing R8i module cooling fan (speed-controlled version) ￭...
Page 139: Replacing R8I Module Cooling Fan (Direct-On-Line Version)
If the connectors are not compatible, replace the connector at the end of the fan kit cable. Use the connector in the old fan kit, or order a suitable connector from ABB. Refer to Connector replacement guide for ACS880-x04 R8i/D8T, BLCL-2X, BL-2X and BLHF DOL fan (3AXD50001059903 [English]).
Page 140 140 Maintenance Disconnect the wiring of the fan unit. Remove the screws of the fan unit. Pull out the fan unit. Disconnect the fan wire from the fan unit. 10. Remove the screws of the fan. 11. Install a new fan in reverse order.
Page 141: Replacing The Circuit Board Compartment Fan
Maintenance 141 Replacing the circuit board compartment fan ￭ Frame R8i modules are equipped with a fan blowing air through the circuit board compartment. The fan is accessible from the front of the module. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.
Page 142 142 Maintenance Install and tighten the four nuts removed earlier. 10. Connect the fan cable. 11. Align and push the fan holder into the module. 12. Install and tighten the two M4×12 (T20) screws.
Page 143: Replacing The Fan Of The L-Filter (Bl-1X-X)
If the connectors are not compatible, replace the connector at the end of the fan kit cable. Use the connector in the old fan kit, or order suitable connector from ABB. Refer to +V112 connector replacement guide for ACS880 BLCL-1X and BL-1X fan kit change, connector X55 (3AXD50001065140 [English]).
Page 144 144 Maintenance...
Page 145: Replacing The Fan Of The L-Filter (Bl-2X-X)
If the connectors are not compatible, replace the connector at the end of the fan kit cable. Use the connector in the old fan kit, or order suitable connector from ABB. Refer to +V112 connector replacement guide for ACS880-x04 R8i/D8T, BLCL-2X, BL-2X and BLHF DOL fan (3AXD50001059903 [English]).
Page 146 146 Maintenance...
Page 147: Replacing The Cabinet Cooling Fans
Maintenance 147 Replacing the cabinet cooling fans ￭ Cabinets with ABB air outlet kits WARNING! Obey the safety instructions given in ACS880 multidrives cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
Page 148: Regenerative Rectifier Module
148 Maintenance Regenerative rectifier module Cleaning the heatsink ￭ The drive module heatsink fins pick up dust from the cooling air. The drive runs into overtemperature warnings and faults if the heatsink is not clean. When necessary, clean the heatsink as follows. WARNING! Use the required personal protective equipment.
Page 149 Maintenance 149 WARNING! • Do not use the module extraction/installation ramp when the height of the drive cabinet plinth is more than the maximum permitted height. • Secure the module extraction/installation ramp carefully. • Push the module into the cabinet and pull it from the cabinet carefully preferably with help from another person.
Page 150 If the connectors are not compatible, replace the connector in the new module. Use the connector in the old module, or order suitable connector from ABB. Refer to +V112 connector replacement guide for ACS880-x04 R8i/D8T/D7T module change (3AXD50001060015 [English]).
Page 151 Maintenance 151...
Page 152: L-Filter
152 Maintenance L-filter Replacing the L-filter (frame R8i) ￭ WARNING! Obey the safety instructions given in ACS880 multidrives cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 153 If the connectors are not compatible, replace the connector in the new module. Use the connector in the old module, or order suitable connector from ABB. Refer to +V112 connector replacement guide for BLCL-1x, BLCL-0x, BL-1x, BDCL-1x module change...
Page 154 154 Maintenance • Push the module back in and fasten. Be careful not to break the fastening screws: tighten the fastening screws to 22 N·m (16.2 lbf.ft) and fastening bolts to 70 N·m (51.6 lbf.ft). • Plug the module signal wire set to the terminal block [X30]. •...
Page 155 Maintenance 155...
Page 156: Capacitors
Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. Reforming the capacitors ￭ The capacitors must be reformed if the drive has not been powered (either in storage or unused) for a year or more.
Page 157: Control Units
Maintenance 157 Control units UCU control unit types ￭ Different variants of the UCU control units are used in ACS880 drives: UCU-22…24. These have a different number of converter module connections but are otherwise identical. The UCU types are interchangeable as long as the number of connections is sufficient.
Page 158: Replacing The Ucu Control Unit Battery
158 Maintenance Replacing the UCU control unit battery ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work. Replace the real-time clock battery if the BAT LED is off when the control unit is powered.
Page 159: Bcu Control Unit Types
Maintenance 159 Push the card to remove it. Install a new card in reverse order. BCU control unit types ￭ There are three variants of the BCU control unit used in ACS880: BCU-02, BCU-12 and BCU-22. These have a different number of converter module connections (2, 7 and 12 respectively) but are otherwise identical.
Page 160: Replacing The Bcu Control Unit Battery
160 Maintenance Replacing the BCU control unit battery ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work. Replace the real-time clock battery if the BATT OK LED is off when the control unit is powered.
Page 161: Leds And Other Status Indicators
Maintenance 161 LEDs and other status indicators Warnings and faults reported by the control program are displayed on the control panel or in the Drive composer PC tool. For further information, see the firmware manual delivered with the regenerative rectifier module. Control panel and panel platform/holder LEDs ￭...
Page 162: Reduced Run
If the control unit is powered from the faulty module, connect the control unit to another 24 V DC power supply. ABB strongly recommends using an external power supply with supply/rectifier units consisting of parallel-connected modules.
Page 163: Resuming Normal Operation
Note that some of the components may already have been renewed earlier, restarting their mission time. The remaining mission time of the whole circuit is however determined by its oldest component. Contact your local ABB service representative for more information.
Page 165: Ordering Information
Note: • This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party (such as Rittal) by the system integrator. For a listing, refer to the kit-specific installation instructions available at https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content.
Page 166: Kit Code Key
166 Ordering information Kit code key The kit codes shown in this chapter break down as follows. The format of the kit code is x-w-s-yyy(-VX), for example, L-6-8-401 where: • x = cooling method • A = air-cooled (some of these kits are also used with liquid-cooled drives) •...
Page 167 Ordering information 167 • 300…399 = Kits related to module installation, for example, mechanical supports 300…330 Module supporting kits, basic mechanical support 350…379 Shroud kits • 400…499 = Other kits 400…419 Fan kits 420…439 Air guides 440…459 Cooling circuit kits •...
Page 168: Frame R8I And Multiples
Regenerative rectifier unit Modules used Ordering code Frame Type Contents size (for options see below) = 400 V • regenerative rectifier module(s) (frame R8i) ACS880-104-0640A- ACS880-904-0600A-3 1×R8i with speed-controlled 3+E205+N8207+V112 cooling fan(s) as ACS880-104-0900A- standard ACS880-904-0900A-3 1×R8i 3+E205+N8207+V112 ACS880-104-0640A- ACS880-904-1180A-3 2×R8i...
Page 169 Ordering information 169 Ordering code format Option codes [Module type] + code [+code] … +C183: Internal heating element For example, +C188: Direct-on-line (DOL) cooling fan ACS880-104-0640A-3 +E205 +E205: Internal d u /d t filters (When the module is used as an RRU, it must always be ordered with +E205.) +G304: 115 V auxiliary voltage supply +N8207: Hardware license...
Page 170: L-Filters
￭ L-filters (+C183+C188) The L-filters must be ordered separately. L-filter Regenerative recti- Frame fier unit type Type size Ordering code Contents ACS880-904-… ACS880-BL-… = 400 V • +C183: Internal heating element 0600A-3 15-5+C183 • +C188: Direct-online 1×R8i 3AUA0000180868 +C188+V112 0900A-3...
Page 171: L-Filters (+C183+C188 And +G304 Or +G427)
L-filters (+C183+C188 and +G304 or +G427) The L-filters must be ordered separately. L-filter Regenerative recti- Frame fier unit type Type size Ordering code Contents ACS880-904-… ACS880-BL-… = 400 V • +C183: Internal heating element 0600A-3 15-5+C183+C188 • +C188: Direct-online 1×R8i 3AUA0000180871...
Page 172: Control Panel
172 Ordering information Control panel ￭ The control panel is not included with the module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive Composer PC tool is used. The control panel can be flush mounted on the cabinet door with the help of a door mounting kit.
Page 173: Control Electronics
Ordering information 173 For more information on the door mounting kits, such as the contents of the kit, see the installation manuals: • DPMP-01 mounting platform for control panels installation guide (3AUA0000100140 [English]) • DPMP-02/03 mounting platform for control panels installations guide (3AUA0000136205 [English]).
Page 174: Fiber Optic Cables
174 Ordering information Fiber optic cables The following kits, each contain a pair of plastic fibre optic cables. They are needed in communication between the control unit and the power (inverter/supply/brake/converter) module. Length Kit type designation Ordering code 2 m (6.6 ft) NLWC-02 58988821 3 m (9.8 ft)
Page 175: Mechanical Installation Accessories And Tools
Ordering information 175 Mechanical installation accessories and tools ￭ Module installation parts Module installation parts include, for example, top and bottom supports and air baffles for the rectifier and L-filter modules. Note: The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat-PLS busbar system.
Page 176: Shrouds
176 Ordering information Frame size Enclosure Ordering code Kit code Illustration 600 mm 2×R8i 3AXD50000361670 A-6-8-323-VX Rittal VX25 Instruction code: 3AXD50000351756 2×R8i + 800 mm 3AXD50000011158 A-8-8-325 BL-2x-x generic Instruction code: 3AXD50000013143 Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open. Frame size Enclosure Ordering code...
Page 177: Insertion/Extraction Ramp
Ordering information 177 Frame size Enclosure Ordering code Kit code Illustration 600 mm 1 per 2×R8i 3AXD50000337378 A-6-8-360-VX Rittal VX25 cubicle Instruction code: 3AXD50000335022 Insertion/Extraction ramp The ramp can be used when inserting or extracting wheeled modules. Do not use the ramp with plinth heights over 100 mm (3.93 in). The ramp is designed for a plinth height of 100 mm (the standard plinth height of Rittal VX25 enclosures).
Page 178: Ac-Side Components
178 Ordering information AC-side components ￭ AC bus installation parts (for Rittal VX25 enclosures) The brackets in this kit act as a mounting base for the busbar supports of the Rittal Flat-PLS AC bus and ensure its correct placement and alignment inside the cabinet line-up.
Page 179: Main Circuit Breakers And Wagons
0900A-7 1180A-7 2×R8i Switch kit OT - type IEC 55 kA, 1000 V, 3AXD50000006186* 2000 E12 2000 A 1770A-7 Main switch-disconnectors (UL/CSA) ACS880-904- Frame Main switch-disconnector Ordering code size Type Data = 400 V 0420A-3 1×R8i Switch kit OT - type UL...
Page 180 [Q1]. This section lists suitable main circuit breakers. For illustrations and dimensions, see the ABB SACE catalogs in the Internet. Note: For some of the IEC lower power units, you can use either the main switch-disconnector or the main circuit breaker.
Page 181 Ordering information 181 Content of the 230 V main circuit breakers: 1SDA072311R1 (E2.2S 1250) • Ekip Dip LI 3p WMP 1SDA072351R1 (E2.2S 1600) 1SDA072391R1 (E2.2S 2000) 1SDA072421R1 (E2.2S 2500) 1SDA072501R1 (E4.2S 3200) 1SDA072611R1 (E6.2H 5000) 1SDA073674R1 • YO E1.2..E6.2 220-240 Vac/dc 1SDA073687R1 •...
Page 182 182 Ordering information Main circuit breakers (115 V IEC) Main circuit breaker ACS880- Frame 904-… size Type Data Ordering code = 400 V 1250 A, 690 V, 3P, 66 kA, 1180A-3 E2.2S-1250 3AXD50000902958 2×R8i 2000 A, 690 V, 3P, 66 kA, 1770A-3 E2.2S-2000 3AXD50000903382...
Page 183 Ordering information 183 1SDA073773R1 • RTC 250V E2.2...E6.2 Wagons (IEC) Wagon ACS880- Frame 904-… size Type Data Ordering code = 400 V 1180A-3 E2.2_W_FP_2000 3-pole, rear hor. term. 3AXD50000893485 2×R8i 1770A-3 E2.2_W_FP_2000 3-pole, rear hor. term. 3AXD50000893485 2310A-3 E2.2_W_FP_2500 3-pole, rear hor. term. 3AXD50000903610 4×R8i 3460A-3...
Page 184 184 Ordering information Main circuit breakers (230 V UL/CSA) Main circuit breaker ACS880- Frame 904-… size Type Data Ordering code = 400 V 1180A-3 E2.2V-A 1200 1200 A, 600 V, 100 kA, UL 3AXD50000850389 2×R8i 1770A-3 E2.2V-A 2000 2000 A, 600 V, 100 kA, UL 3AXD50000850402 2310A-3 E4.2V-A 2500...
Page 185 Ordering information 185 Main circuit breakers (115 V UL/CSA) Main circuit breaker ACS880- Frame 904-… size Type Data Ordering code = 400 V 1180A-3 E2.2V-A 1200 1200 A, 600 V, 100 kA, UL 3AXD50000850624 2×R8i 1770A-3 E2.2V-A 2000 2000 A, 600 V, 100 kA, UL 3AXD50000850655 2310A-3 E4.2V-A 2500...
Page 186 186 Ordering information Wagons (UL/CSA) Wagon ACS880- Frame 904-… size Type Data Ordering code = 400 V 1180A-3 2×R8i E2.2-A_W_2000 3AXD50000048354 1770A-3 3 pole, rear hor. term., UL 2310A-3 E4.2-A_W_2500 3AXD50000039281 4×R8i 3460A-3 E6.2-A_W_5000 3AXD50000048402 = 500 V 1180A-5 2×R8i E2.2-A_W_2000 3AXD50000048354 1770A-5...
Page 187: Ac Fuses
Ordering information 187 AC fuses The AC fuses protect the input cables, main contactor [Q2] and the module against short circuits. Main AC fuses are used only with the main contactor [Q2] solution. Module-specific AC fuses are used with the main circuit breaker [Q1] solution. Main AC fuses (IEC) Fuse (IEC) ACS880-...
Page 188: Main Contactor
188 Ordering information Module-specific AC fuses (IEC) Fuse (IEC) ACS880- Frame Ordering code 904-… size Type Data = 400 V 1180A-3 2000 A, 690 V 68689589 170M7062 2×R8i 1770A-3 170M7064 3000 A, 690 V 3AXD50000001059 2310A-3 170M7062 2000 A, 690 V 68689589 4×R8i 3460A-3...
Page 189 2×R8i 2050 A (I ), 1000 V (U 1770A-7 AF2050-30-22-70 3AUA0000051805 100…250 V / 50…60 Hz Main contactor (UL/CSA) Main contactor Frame ACS880-904-… Ordering code size Type Data = 400 V 0600A-3 1260 A (I ), 1000 V (U 1×R8i...
Page 190: Charging Kits
If the total DC link capacitance (including regenerative rectifier and inverter module DC capacitances) exceeds these limits, the components must be re-dimensioned. Contact your local ABB representative for more information. The capacitances of the regenerative rectifier module types and the inverter module types are specified in their technical data tables.
Page 191 Ordering information 191 1×RRU + 2×INU 1×RRU + 4×INU 1×RRU + 6×INU Max. ca- Max. ca- Max. ca- ACS880- pacit- pacit- pacit- 904-… Ordering code (IEC) Ordering code (IEC) Ordering code (IEC) ance ance ance (mF) (mF) (mF) 3460A-7 3AXD50000022537 3AXD50000022538 3AXD50000022539 Charging kit contents (IEC)
Page 192 Charging kits (UL/CSA) The following table shows the UL charging kits available for each module type. 1×RRU + 2×INU 1×RRU + 4×INU 1×RRU + 6×INU Max. Max. Max. ACS880-904-… Ordering code capacit- Ordering code capacit- Ordering code capacit- (UL/CSA) ance...
Page 193 Ordering information 193 1×RRU + 2×INU 1×RRU + 4×INU 1×RRU + 6×INU Max. Max. Max. ACS880-904-… Ordering code capacit- Ordering code capacit- Ordering code capacit- (UL/CSA) ance (UL/CSA) ance (UL/CSA) ance (mF) (mF) (mF) 0900A-7 3AXD50000024604 3AXD50000024604 3AXD50000024604 1180A-7 3AXD50000024604...
Page 194: Ac Connection Of The L-Filter
194 Ordering information Charging kit code Charging res- Charging switch istor Rating Type Rating 3AXD50000024591 5 ohm OS30FAJ22F 30 A, 600 V AC, 4-p. 3AXD50000024592 5 ohm OS30FAJ22F 30 A, 600 V AC, 4-p. 3AXD50000024593 5 ohm OS60GJ22FP 60 A, 600 V AC, 4-p. 3AXD50000024594 5 ohm OS60GJ22FP...
Page 195 Kit code Illustration 3AXD50000416509 Note: This kit is not included in 1×R8i, 600 mm 1 per ABB's standard A-6-8-110-VX design but may be BL-1x-x Rittal VX25 module used if you wish to have AC fuses on top of the BL-1x-x filter module.
Page 196: Ac Busbars And Quick Connectors
196 Ordering information Frame size Enclosure Ordering code Kit code Illustration 400 mm 1 per BL-2x-x 3AXD50000360796 A-4-8-107-VX Rittal VX25 module Instruction code: 3AXD50000353491 2×R8i, 1 per Generic 3AXD50000011155 A-468-8-109 BL-2x-x module Instruction code: 3AXD50000013246 AC busbars and quick connectors The power input of the rectifier module is connected to the rectifier module through a quick connector.
Page 197 Ordering information 197 Frame size Enclosure Ordering code Kit code Illustration 1×R8i + 600 mm 3AXD50000013790 A-6-8-146 BL-1x-x generic Instruction code: 3AXD50000013902 2×R8i + 800 mm 3AXD50000011156 A-8-8-144 BL-2x-x generic Instruction code: 3AXD50000013187 2×R8i + 1000 mm 3AXD50000361687 A-X-8-142-VX BL-2x-x Rittal VX25 Instruction code: 3AXD50000353477...
Page 198: Dc-Side Components
198 Ordering information Used with Ordering code Kit code Illustration 1 per All enclosure types mod- 3AUA0000119227 A-468-8-100 Instruction code: 3AUA0000118667 DC-side components ￭ Common DC Flat-PLS assembly When using the Rittal Flat-PLS system, this kit is used for correct positioning of the common DC bus in the Rittal VX25 enclosure.
Page 199: Dc Busbars
Ordering information 199 DC busbars DC busbars connect the Flat-PLS busbars to the DC fuses. Frame size Enclosure Ordering code Kit code Illustration 1×R8i, 600 mm 400 V and 3AXD50000416714 A-6-8-204-VX 500 V mod- Rittal VX25 ules Instruction code: 3AXD50000384990 1×R8i, 600 mm 3AXD50000488360...
Page 200: Module And Common Mode Filter Busbars
200 Ordering information Frame size Enclosure Ordering code Kit code Illustration 1 per R8i 3AXD50000003411 A-468-8-232 module Instruction code: 3AXD50000003403 1 per R8i Generic 3AXD50000025659 A-468-8-245 module Instruction code: 3AXD50000025693 Module and common mode filter busbars A common mode filter is needed with each module. There is space for up to four toroidal cores.
Page 201: Common Mode Filters
Ordering information 201 Common mode filters You must equip each module with a common mode filter. Common mode filtering reduces bearing currents and is required for electromagnetic compatibility (EMC). The filtering is implemented by installing two toroidal cores onto the DC busbars. The cores must be ordered separately. Used with Ordering code Kit code...
Page 202: Cabinet Ventilation Kits
202 Ordering information Cabinet ventilation kits Air inlet kits ￭ Air inlet kits 400 mm cabinet Used with … Ordering code Kit code Illustration IP20 3AUA0000117002 A-4-X-021 Instruction code: 3AUA0000116879 IP42 3AUA0000117007 A-4-X-024 Instruction code: 3AUA0000116873 IP54 3AXD50000009184 A-4-X-027 Instruction code: 3AXD50000009989...
Page 203: Air Inlet Kits 600 Mm Cabinet
Ordering information 203 Air inlet kits 600 mm cabinet Used with … Ordering code Kit code Illustration IP20 3AUA0000117003 A-6-X-022 Instruction code: 3AUA0000116880 IP42 3AUA0000117008 A-6-X-025 Instruction code: 3AUA0000116874 IP54 3AXD50000009185 A-6-X-028 Instruction code: 3AXD50000009990...
Page 204: Air Inlet Kits 800 Mm Cabinet
204 Ordering information Air inlet kits 800 mm cabinet Used with … Ordering code Kit code Illustration IP20 3AUA0000117005 A-8-X-023 Instruction code: 3AUA0000116887 IP42 3AUA0000117009 A-8-X-026 Instruction code: 3AUA0000116875 IP54 3AXD50000009186 A-8-X-029 Instruction code: 3AXD50000010001 Air outlet kits ￭ Air outlet kits 400 mm cabinet Used with …...
Page 205: Air Outlet Kits 600 Mm Cabinet
Ordering information 205 Used with … Ordering code Kit code Illustration IP42 3AUA0000114968 A-4-X-040 Instruction code: 3AUA0000115292 IP54 (230 V) 3AXD50000009187 A-4-X-064 Instruction code: 3AXD50000010284 Note: Fan to be ordered sep- arately IP54 (115 V) 3AXD50000010362 A-4-X-067 Instruction code: 3AXD50000010284 Note: Fan to be ordered sep- arately Air outlet kits 600 mm cabinet...
Page 206: Air Outlet Kits 800 Mm Cabinet
206 Ordering information Used with … Ordering code Kit code Illustration IP42 3AUA0000114789 A-6-X-041 Instruction code: 3AUA0000115166 IP54 (230 V) 3AXD50000009189 A-6-X-065 Instruction code: 3AXD50000010004 Note: Fan to be ordered sep- arately IP54 (115 V) 3AXD50000010327 A-6-X-066 Instruction code: 3AXD50000010004 Note: Fan to be ordered sep- arately Air outlet kits 800 mm cabinet...
Page 207 Ordering information 207 Used with … Ordering code Kit code Illustration IP42 3AUA0000114968 A-4-X-040 Instruction code: 3AUA0000116875 IP54 (230 V) 3AXD50000009187 A-4-X-064 Instruction code: 3AXD50000010284 Note: Fan to be ordered sep- arately IP54 (115 V) 3AXD50000010362 A-4-X-067 Instruction code: 3AXD50000010284 Note: Fan to be ordered sep- arately...
Page 208: Cooling Fans
208 Ordering information Cooling fans ￭ One or two cooling fans are to be installed inside the air outlet compartment to ensure sufficient cooling of the cabinet. IEC/UL Enclosure / Degree of Component protection Ordering code Name Data (Auxiliary voltage) 1.1 A;...
Page 209: Technical Data
Technical data 209 Technical data Contents of this chapter This chapter contains technical data for ACS880-904 regenerative rectifier modules. Ratings Capa- Light-over- Heavy-duty No-overload use cit- load use Regenerative recti- ance fier module type Frame P Hd ACS880-904-… (AC) (DC)
Page 210: Definitions
210 Technical data Capa- Light-over- Heavy-duty No-overload use cit- load use Regenerative recti- ance fier module type Frame P Hd ACS880-904-… (AC) (DC) (AC) (DC) (DC) (DC) (DC) 0600A-7 1×R8 1102 6.00 0900A-7 1×R8 1091 1350 1653 1076 1016 1048 9.00...
Page 211: Altitude Derating
Technical data 211 1.00 0.90 0.80 +40 °C +50 °C +104 °F +122 °F Altitude derating At altitudes more than 1000 m (3281 ft) above sea level, the output current derating is 1 percentage point for every added 100 m (328 ft). For example, the derating factor for 1500 m (4921 ft) is 0.95.
Page 212: Type Equivalence Table
3460A-7 0600A-7 Cabinet-installed units available from ABB Regenerative rectifier unit types available from ABB as modules Regenerative rectifier modules used. The quantity of the modules is shown in the Frame column. For the L-filters used with the regenerative rectifier units, see L-filters (page 170).
Page 213: Fuses
Charging component ratings See chapter Ordering information. Dimensions and weights Regenerative rectifier module ￭ The dimensions of the ACS880-904 modules are shown below. See also the dimension drawings. R8i: • height 1397.0 mm (55.0 in) • width 240.0 mm (9.45 in) •...
Page 214: Free Space Requirements
The modules must be mounted upright unless other orientations are expressly allowed below. Note: The vibration limits stated under Ambient conditions have been verified by ABB for the upright mounting position only. The vibration conditions of the site must be evaluated case-by-case whenever a module is installed in a non-upright position.
Page 215: Losses, Cooling Data And Noise
Technical data 215 Losses, cooling data and noise Noise Efficiency lossRRU lossL loss tot ACS880-904-… Frame = 400 V 0600A-3 1×R8i 97.9 0900A-3 1×R8i 12.9 97.9 1180A-3 2×R8i 10.7 15.7 98.0 1770A-3 2×R8i 17.7 25.2 97.9 2310A-3 4×R8i 21.5 10.0 31.5...
Page 216 216 Technical data Air flow Air flow Air flow ACS880-904-… Frame /min /min /min = 400 V 0600A-3 1×R8i 1300 765.2 529.7 2200 1294.9 0900A-3 1180A-3 2×R8i 2600 1530.3 1500 882.9 4100 2413.2 1770A-3 2310A-3 4×R8i 5200 3060.6 3000 1765.7 8200 4826.3...
Page 217: Tightening Torques
Technical data 217 Tightening torques Unless a tightening torque is specified in the text, the following torques can be used. Electrical connections ￭ Size Torque Strength class 0.5 N·m (4.4 lbf·in) 4.6...8.8 1 N·m (9 lbf·in) 4.6...8.8 4 N·m (35 lbf·in) 9 N·m (6.6 lbf·ft) 22 N·m (16 lbf·ft) 42 N·m (31 lbf·ft)
Page 218: Typical Power Cable Sizes
218 Technical data Typical power cable sizes The tables below give the current carrying capacity ( I ) and typical size for copper Lmax and aluminum cables with PVC or XLPE insulation. A correction factor K = 0.70 is used. Time const.
Page 219: Electrical Power Network Specification
ACS880-904-xxxxA-5: 513… 675 V DC. This is indicated in the type designation label as typical output voltage levels 540/648/675 V DC ACS880-904-xxxxA-7: 709 … 932 V DC (709 … 810 V DC for UL/CSA). This is indicated in the type designation label as typical output voltage levels 709/810/932 V DC (810 V DC for UL/CSA).
Page 220: Energy Efficiency Data (Ecodesign)
220 Technical data Energy efficiency data (ecodesign) Energy efficiency data is not provided for the drive/unit. Multidrives and multidrive modules are not in the scope of the EU ecodesign requirements (Regulation EU/2019/1781) or the UK ecodesign requirements (Regulation SI 2021 No. 745). Protection classes Degrees of protection (IEC/EN IP00...
Page 221: Colors
2…9 Hz: max. 3.5 mm 57…150 Hz 1 g 10…57 Hz max. amplitude EN 60068-2-6:2008 Envir- 0.075 mm amplitude onmental testing Part 2: Tested in ABB multidrive 9…200 Hz: 10 m/s Tests -Test Fc: Vibration cabinet (ACS880-x07) 57…150 Hz: 1 g (32.8 ft/s (sinusoidal) according to: Max.
Page 222: Manuals
Substances of Concern In articles as such or in complex objects (Products) established under the Waste Framework Directive (2008/98/EC). For further information, contact your local ABB distributor or consult European Chemicals Agency's SCIP database to find out which SVHCs are used in the drive, and to find out where those components are located.
Page 223: Cooling Fans
Technical data 223 cont start cont Device L- filter (BL-1x-x) option +C188 (DOL fan 230 V AC 0.60 1.20 as standard with 230 V supply) 230 V AC 0.88 1.76 • Options +C188+G304 (DOL fan with 115 V AC 1.80 3.60 115 V AC supply) L-filter (BL-2x-x) option +C188 (DOL fan...
Page 224: Disclaimer
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of...
Page 225: Dimension Drawings
Dimension drawings 225 Dimension drawings Contents of this chapter This chapter shows dimensions of the ACS880-904 regenerative rectifier modules and accessories.
Page 226: Regenerative Rectifier Module (Frame R8I)
226 Dimension drawings Regenerative rectifier module (frame R8i)
Page 227 Dimension drawings 227...
Page 228: Quick Connectors Of The Regenerative Rectifier Module
228 Dimension drawings Quick connectors of the regenerative rectifier module...
Page 229: Quick Connectors
Dimension drawings 229 Quick connectors...
Page 230: L-Filter Modules
230 Dimension drawings L-filter modules BL-1x-x ￭...
Page 231: Bl-2X-X
Dimension drawings 231 BL-2x-x ￭...
Page 232: Control Electronics
232 Dimension drawings Control electronics UCU control unit ￭...
Page 233: Bcu Control Unit
Dimension drawings 233 BCU control unit ￭...
Page 234: Dpmp-01 Door Mounting Kit
ACX-AP-x_dimensions control panel with door mount kit.pdf 234 Dimension drawings Dimension drawings 155 ACX-AP-x control panel with door mounting kit DPMP-01 door mounting kit ￭ 81.0 [3.19] 86.5 [3.41] 123.1 [4.85] 125.0 [4.92] Cutting in the cabinet door: 109 mm × 223 mm (4.29 in. × 8.78 in.) Plate thickness: 1.5 …...
Page 235: Ramp
Dimension drawings 235 Ramp...
Page 236 236 Dimension drawings...
Page 237: Switchgear And Charging Components
4.21 OT1000-1250X_ OT1600X_ 4.80 3.23 OT800U_ 13.5 OT1200U_ 0.53 1.97 9.13 5/16 3.27 4.57 4.80 14.65 223.2 12.05 8.11 8.79 5.31 0.43 1.57 0.24 22.5 0.89 6.93 7.44 0.79 1.97 334.5 www.abb.com Dimensions in mm 1 mm = 0.0394 in...
Page 238 238 Dimension drawings OT1250E12 (IEC) 324.0 Dimensions in mm (1 mm = 0.0394 in)
Page 239 Dimension drawings 239 OT2000E12 (IEC) 472.5 Dimensions in mm (1 mm = 0.0394 in)
Page 240: Contactors
240 Dimension drawings 160 Dimension drawings Contactors ￭ Contactors AF16-30-10-13_contactor dimensions.pdf Frame R8i AF16-30-10-13 AF16-30-10-13 77 3.03" 71 2.80" 45 1.77" 5.5 0.22" 5.5 0.22" 10 0.39" 35 1.38" ø 4.2 0.17" M4 8-32 UNC Drilling pattern 5 0.20" www.abb.com...
Page 241 Dimension drawings 241 Dimension drawings 161 AF26-30-00-13_contactor dimensions.pdf AF26-30-00-13 AF26-30-00-13, AF30-30-00-13 86 3.39" 45 1.77" 80 3.15" 5.5 0.22" 5.5 0.22" 10 0.39" AF26, AF30, AF38 35 1.38" ø 4.2 0.17" M4 8-32 UNC Drilling pattern 5 0.20" www.abb.com AF26, AF30, AF38...
Page 242 Dimension drawings 217 242 Dimension drawings AF52-30-11-13, AF65-30-11-13 AF52-30-11-13, AF65-30-11-13 111 4.37" 12 0.47" 55 2.17" 7 0.28" 5.5 0.22" 10 0.39" 45 1.77" ø 6.4 0.25" M6 ¼-20 UNC M4 8-32 UNC ø 4.2 0.17" Drilling pattern www.abb.com 5 0.20"...
Page 243 AF96-30-22-13 AF96-30-22-13 (IEC, UL, CSA) 149 5.87" 116 4.57" 70 2.76" 0.39" 7 0.28" 5.5 0.22" 5.5 0.22" Dimension drawings 219 www.abb.com AF116-30-22-13 AF116-30-22-13 SECTION 10 0.39" 90 3.54" 126 4.96" AF205-30-22-13 (IEC, UL, CSA) 152 5.98" 10 0.39" 105 4.13"...
Page 244 30 1.18" 244 Dimension drawings AF116, AF140, AF146-30-22 Drilling pattern M4 8-32 UNC 30 1.18" Drilling pattern www.abb.com...
Page 245 Dimension drawings 245 220 Dimension drawings AF146-30-22B-13 AF146-30-22B-13 SECTION 10 0.39" 90 3.54" 126 4.96" 30 1.18" AF116, AF140, AF146-30-22B M4 8-32 UNC 30 1.18" Drilling pattern www.abb.com...
Page 246 30 1.18" AF116, AF140, AF146-30-22B 246 Dimension drawings Drilling pattern M4 8-32 UNC 30 1.18" Drilling pattern www.abb.com...
Page 247 Dimension drawings 247 AF190-30-22-13...
Page 248 248 Dimension drawings AF1250-30-22-70 48.5 72 2.83" M6 1/4-20 UNC AF1250 www.abb.com Dimensions in mm...
Page 249 Dimension drawings 249 1 mm = 0.0394 in AF1650-30-22-70 312 340...
Page 250 250 Dimension drawings AF2050-30-22-70 ø 13 0.51" 1.57" 17 0.67" 30 1.18" 0.51" 10 0.39" AF2050 312 340...
Page 251: Charging Switches
Dimension drawings 251 Charging switches ￭ OS30FAJ22F OA 3G01 OSZ 4 OA 1G10 OA4B1C max 3+3 max 1+1 75...80 Test 35.6 27.6 30.8 14.3 EN 50022 14...85 Ø66 135...210 Dimensions in mm 1 mm = 0.0394 in...
Page 252: Os60Gj22Fp
252 Dimension drawings OS60GJ22FP 138...205 (OXP 6x161) 1.77 5.43...8.07 100/3.94 4.41 45/1.77 14 min 0.35 3/16 0.31 1.14 0.28 OS60GJ [mm/in] 74.5/2.93 148/5.82 183.5/7.20 179.5/8.58 118/4.65 118/4.65 118/4.65 118/4.65 35/1.38 35/1.38 35/1.38 71.5/2.81 71.5/2.81 71.5/2.81 71.5/2.81 36/1.41 36/1.41 36/1.41 36/1.41 55.5/2.19 55.5/2.19 55.5/2.19...
Page 253: Os100Gj22Fp
Dimension drawings 253 OS100GJ22FP 138...205 (OXP 6x161) 1.77 5.35...8.07 33.4 81/3.19 1.31 69/2.72 0.79 2.36 0.33 95.5 1.42 3.76 0.10 0.43 4.81 1.50 8.66 0.24 125.5 1.42 4.94 138.5 6.77 5.45 2.56 >14 71.5 0.55 2.81 104.5/4.11 1.38 4.49 3.31 4.33 4.45 5.83...
Page 254: Os160Gd04F
254 Dimension drawings OS160GD04F 138...205 (OXP 6x161) 33.4 53.3 95.5 8.5 7.2 17.5 114.5 Back connection types: Ø9 >14 17.5 181.5 mm 130 mm 100 mm 160 mm 175 mm 190 mm...
Page 255: Os200J04Fp
Dimension drawings 255 OS200J04FP 2.95 0.79 1.57 110/46 40.5 4.33/1.81 0.34 1.59 0.12 3/16 0.33 0.79 0.24 1.77 10,5 36.5 0.43 1.44 0.22 2.83 164.5 6.26 4.96 6.48 198.5 7.82 8.59 2.56 8.4/0.33 33.5/1.32 >14 0.55 8.6/0.34 0.40 48.5 1.91 1.81 0.79 5.20...
Page 256: Charging Resistor
256 Dimension drawings Charging resistor ￭ Handles ￭ OHB65J6 Handle type L (mm) B (mm) OHB 45J6 OHB 45J10 OHB 65J6 OHB 65J8 OHB 65J10 OHB 80J6 OHB 80J8 OHB 80J10 OHB 95J10 OHB 95J12 OHB 125J10 OHB 125J12 OHB 145J12 OHB 175J12...
Page 257: Ohb150J12P
Dimension drawings 257 OHB 275J12 Dimensions in mm 1 mm = 0.0394 in OHB150J12P Ø 5 Ø 31 ø 69,4 45° Handle type L (mm) Shaft (mm) Notes OHB150J12P 12 × 465 mm Used with OT1250E12, OT2000E12 and OT1200U12 Dimensions in mm 1 mm = 0.0394 in Contacts ￭...
Page 258: Ac Fuses
258 Dimension drawings AC fuses Frame R8i ￭ 170M6415, 170M6417 Size ø30 1 mm = 0.0394 in www.cooperindustries.com...
Page 259: 170M7062, 170M7064
Dimension drawings 259 170M7062, 170M7064 Indicator www.eaton.com Size 1 mm = 0.0394 in www.cooperindustries.com...
Page 260: Dc Fuses
260 Dimension drawings DC fuses Frame R8i ￭ 170M6416, 170M6420 Size ø30 ø30 * For size 3 1600…2000 A 1 mm = 0.0394 in www.cooperindustries.com...
Page 261: 170M6545, 170M6547
Dimension drawings 261 170M6545, 170M6547 Size ø30 1 mm = 0.0394 in www.cooperindustries.com...
Page 262: Main Circuit Breakers
262 Dimension drawings Main circuit breakers E2.2S (IEC) ￭ Horizontal terminals 2000 A Door position Vertical terminals 2000 A (not in use in the Earthing device design presented in this manual) Horizontal terminals 2500 A Mobile part Vertical terminals 2500 A (not in use in the Fixed part design presented in this manual) Tightening torque 2000 A 8.6 N·m (6.3 lbf·ft)
Page 263: E2.2V-A (Ul/Csa)
Dimension drawings 263 E2.2V-A (UL/CSA) ￭ Horizontal terminals 1600 A … 2000 A Moving part Vertical terminals 1600 A … 2000 A (not in Fixed part use in the design presented in this manual) Tightening torque 8.6 N·m (6.3 lbf·ft) Segregation Door position Connected, test, disconnected distances...
Page 264: E4.2V-A (Ul/Csa)
264 Dimension drawings E4.2V-A (UL/CSA) ￭ Horizontal terminals 2500 A Moving part Vertical terminals 2500 A (not in use in the Fixed part design presented in this manual) Tightening torque 20 N·m (15 lbf·ft) Segregation Door position Connected, test, disconnected distances Grounding Roof insulation or insulated material Mounting fixed part screws...
Page 265: E6.2H (Iec)
Dimension drawings 265 E6.2H (IEC) ￭ Horizontal terminals 4000-5000 A Mobile part Horizontal terminals 6300 A Fixed part Tightening torque 4000-5000 A 20 N·m (15 Segregation lbf·ft) Door position Earthing device...
Page 266: E6.2V-A (Ul/Csa)
266 Dimension drawings E6.2V-A (UL/CSA) ￭ Horizontal terminals 5000 A Moving part Vertical terminals 5000 A (not in use in the Fixed part design presented in this manual) Tightening torque 20 N·m (15 lbf·ft) Segregation Door position Roof insulation or insulated material Mounting fixed part screws M8×25 provided Tightening torque 20 N·m (15 lbf·ft)
Page 267: Miscellaneous Components
Dimension drawings 267 Miscellaneous components IP54 roof fan ￭ Common mode filter ￭...
Page 269: Example Circuit Diagrams
The purpose of these diagrams is to help in: • understanding the internal connections and operation of the cabinet-installed drive with a regenerative rectifier unit, and • learning how to wire (ACS880-904-0900A-5, ACS880-904-3460A-7+C183+C188) regenerative rectifier modules when installed in a user-defined cabinet.
Page 270: Component Designations Used In The Diagrams
270 Example circuit diagrams Component designations used in the diagrams 1×R8i circuit diagrams ￭ The 1×R8i circuit diagrams include: Designation Component Control unit DPMP-01 control panel kit ACS-AP-W control panel F1.x Main AC fuses for protecting the input cable and module F2.x DC fuses Incoming cubicle fan for cooling the AC fuses...
Page 271: Circuit Diagram Set Contents
Example circuit diagrams 271 Circuit diagram set contents The contents of each circuit diagram set are listed below: ACS880-904 RRU 1×R8i (3AXD10000615735) • Main switch disconnector • Charging circuit • L-filter (BL-15-5), R8i modules • Internal auxiliary voltage distribution •...
Page 272: Frame 1×R8I
272 Example circuit diagrams Frame 1×R8i...
Page 273 Example circuit diagrams 273...
Page 274 274 Example circuit diagrams...
Page 275 Example circuit diagrams 275...
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Page 288 288 Example circuit diagrams...
Page 289 Example circuit diagrams 289...
Page 290: Frame 4×R8I
290 Example circuit diagrams Frame 4×R8i...
Page 291 Example circuit diagrams 291...
Page 292 292 Example circuit diagrams...
Page 293 Example circuit diagrams 293...
Page 294 294 Example circuit diagrams...
Page 295 Example circuit diagrams 295...
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Page 311 Example circuit diagrams 311...
Page 312 312 Example circuit diagrams...
Page 313: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/contact-centers.

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