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ACS880-904
ABB ACS880-904 Manuals
Manuals and User Guides for ABB ACS880-904. We have
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ABB ACS880-904 manual available for free PDF download: Hardware Manual
ABB ACS880-904 Hardware Manual (314 pages)
Regenerative rectifier modules
Brand:
ABB
| Category:
Control Unit
| Size: 69 MB
Table of Contents
Table of Contents
5
Introduction to the Manual
13
Contents of this Chapter
13
Applicability
13
Safety Instructions
13
Target Audience
13
Categorization by Frame Size and Option Code
14
Use of Component Designations
14
Terms and Abbreviations
14
Related Documents
15
Operation Principle and Hardware Description
17
Contents of this Chapter
17
Operation Principle
17
Simplified Main Circuit Diagram
18
Charging
18
Overview Diagram of the Drive System
19
Single-Line Circuit Diagrams of the Rectifier Unit
19
Frame 1×R8I in Rittal VX25 and Generic Enclosure
20
Frame 2×R8I in Rittal VX25 Enclosure
21
Frame 2×R8I in Generic Enclosure
22
Frame 4×R8I in Rittal VX25 Enclosure
23
Frame 4×R8I in Generic Enclosure
24
Hardware of the Regenerative Rectifier and L-Filter Modules
25
Licensing
25
Layout Drawings
26
Frame R8I Layout
26
Connectors X50
27
L-Filter Module (BL-1X-X)
28
Connectors X30 and X55
29
L-Filter Module (BL-2X-X)
30
Connectors X30 and X55
31
Control Interfaces
32
Overview of the Control Connections of the UCU Control Unit
32
Overview of the Control Connections of the BCU Control Unit
33
Rectifier Unit Control Devices
34
Main Disconnecting Device
34
Auxiliary Voltage Switch
34
Operating Switch
34
Emergency Stop and Emergency Stop Reset Buttons
34
The Control Unit
34
Control Panel [A59]
35
PC Connection
35
Fieldbus Control
35
Type Designation Labels
36
Type Designation Labels of the Regenerative Rectifier Module
36
Type Designation Label of the L-Filter Module
37
Type Designation Keys
37
Type Designation of the Module
37
Type Designation Key of the L-Filter Module
38
Moving and Unpacking the Module
39
Contents of this Chapter
39
Moving and Lifting the Transport Package
39
Unpacking
39
Frames R6I
39
Lifting the Unpacked Modules
40
Moving the Unpacked Modules
40
Cabinet Construction
41
Contents of this Chapter
41
Limitation of Liability
41
North America
41
Switching, Disconnecting and Protecting Solution
42
Frame R8I
42
Cabinet Configuration Overview
42
ACS880-904 Configurations in Rittal VX25 Enclosures
42
ACS880-904 Configurations in Generic Enclosures
43
ACS880-907 Rectifier Unit with a Regenerative Rectifier Module
44
Incoming Cubicle
45
Example of the AC Fuse Cooling
45
Installation and Maintenance of the Control Unit
46
Installation Examples
46
1×R8I Module in 600 MM Wide Rittal VX25 Enclosure
47
Layout
47
Installation Stages
48
Kits for R8I Module in 600 MM Wide Rittal VX25 Enclosure
49
Stage 1: Installation of Common Parts
50
Stage 2: Module Installation Parts
51
Stage 3: AC Busbars and Quick Connectors
52
Stage 4: DC Connection
53
Stage 5: Common Mode Filter Busbars and DC Connection Flanges
54
Stage 6: L-Filter AC Connection
55
Stage 7: Shroud Installation Parts
56
Stage 8: Module Installation
57
1×R8I Module in 600 MM Wide Generic Enclosure
58
Parts to be Installed
58
Kits for 1×R8I Module in 600 MM Wide Generic Enclosure
59
2×R8I Modules in 1000 MM Wide Rittal VX25 Enclosure
60
Layout
60
Installation Stages
61
Kits for 2×R8I Modules in 1000 MM Wide Rittal VX25 Enclosure
62
Stage 1: Installation of Common Parts
63
Stage 2: Module Installation Parts
64
Stage 3: Rear AC Busbars and Quick Connectors
65
Stage 4: L-Filter AC Busbars and AC Flanges
66
Stage 5: DC Connection
67
Stage 6: Common Mode Filter Busbars and DC Connection Flanges
68
Stage 7: Shroud Installation Parts
69
Stage 8: Module Installation
70
2×R8I Modules in 800 MM Wide Generic Enclosure
71
Parts to be Installed
71
Kits for 2×R8I Modules in 800 MM Wide Generic Enclosure
72
Electrical Installation
73
Contents of this Chapter
73
Safety and Liability
73
Electrical Safety Precautions
74
General Notes
75
Printed Circuit Boards
75
Handling Fiber Optic Cables
75
Checking the Insulation of the Assembly
76
Measuring the Insulation Resistance of the Drive
76
Measuring the Insulation Resistance of the Input Power Cable
76
Checking the Compatibility with IT (Ungrounded) Systems
76
Connecting the Input Power Cables
77
Connection Diagram (Frame 1×R8I)
77
Connection Diagram (Frame 2×R8I in Rittal VX25 Enclosure)
78
Connection Diagram (Frame 2×R8I in Generic Enclosure)
79
Connection Diagram (Frame 4×R8I in Rittal VX25 Enclosure)
80
Connection Diagram (Frame 4×R8I in Generic Enclosure)
81
Connection Procedure (Frame R8I)
82
Connecting the L-Filter
86
Internal Circuit Diagrams for L-Filters
87
BL-1X-X
87
BL-2X-X
88
Main Contactor
89
Installing the Charging Circuit
89
Connecting the External Power Supply Cable for the Auxiliary Circuit
89
Regenerative Rectifier Module
89
L-Filter Module
89
Connecting Power Supply for the Control Unit
90
Connecting the Control Cables
90
Default I/O Connection Diagrams
90
Connection Procedure
90
Module Fiber Optic Connectors (Frame R8I)
91
Installing Optional Modules
94
Installing Option Modules (UCU)
94
Installation of I/O Extension and Fieldbus Adapter Modules on BCU
94
Installation of an FSO Safety Functions Module to BCU
96
Installation of an FSO Safety Functions Module Onto BCU
96
Installation of an FSO Safety Functions Module Adjacent to the Control Unit
97
Connecting a PC
98
Control Unit (UCU)
101
Contents of this Chapter
101
General
101
Layout
102
Default I/O Diagram of the Regenerative Rectifier Unit
105
Additional Information on the Connections
108
Power Supply for the Control Unit (XPOW)
108
Digital Interlock (DIIL)
108
Control Panel Connection (XPAN)
108
Safe Torque off (XSTO, XSTO OUT)
108
Microsdhc Memory Card Slot
108
Connector Data
109
Ground Isolation Diagram
111
Other Information
112
Control Unit (BCU)
113
Contents of this Chapter
113
General
113
Layout
114
Default I/O Diagram of the Regenerative Rectifier Unit
116
Additional Information on the Connections
119
Power Supply for the Control Unit (XPOW)
119
Digital Interlock (DIIL)
119
Safe Torque off (XSTO, XSTO OUT)
119
SDHC Memory Card Slot
119
Connector Data
120
BCU Ground Isolation Diagram
122
Other Information
123
Installation Checklist
125
Contents of this Chapter
125
Checklist
125
Start-Up
129
Contents of this Chapter
129
Start-Up Procedure
130
Switching the Unit off
132
Disconnecting and Temporary Grounding the Drive (Excluding the Input Power Terminals)
132
Disconnecting and Temporary Grounding the Drive (Including the Input Power Terminals)
132
Maintenance
133
Contents of this Chapter
133
Maintenance Intervals
133
Description of Symbols
133
Recommended Maintenance Intervals after Start-Up
134
Maintenance Timers and Counters
135
Cabinet
135
Cleaning the Interior of the Cabinet
135
Cleaning the Door Air Inlets (IP22 and IP42)
136
Replacing the Inlet Door Filters (IP54)
137
Cleaning the Roof Outlet Filters (IP54)
137
Fans
138
Replacing R8I Module Cooling Fan (Speed-Controlled Version)
138
Replacing R8I Module Cooling Fan (Direct-On-Line Version)
139
Replacing the Circuit Board Compartment Fan
141
Replacing the Fan of the L-Filter (BL-1X-X)
143
Replacing the Fan of the L-Filter (BL-2X-X)
145
Replacing the Cabinet Cooling Fans
147
Cabinets with ABB Air Outlet Kits
147
Cabinets with Other Fan Types
147
Regenerative Rectifier Module
148
Cleaning the Heatsink
148
Replacing R8I Module
148
L-Filter
152
Replacing the L-Filter (Frame R8I)
152
Capacitors
156
Reforming the Capacitors
156
Control Units
157
UCU Control Unit Types
157
Replacing the Memory Unit of the UCU Control Unit
157
Replacing the UCU Control Unit Battery
158
Replacing the Microsdhc Memory Card (UCU-22
158
BCU Control Unit Types
159
Replacing the Memory Unit of BCU Control Unit
159
Replacing the BCU Control Unit Battery
160
Control Panel
160
Leds and Other Status Indicators
161
Control Panel and Panel Platform/Holder Leds
161
R8I Module Leds
161
Reduced Run
162
Starting Reduced Run Operation
162
Resuming Normal Operation
163
Functional Safety Components
163
Ordering Information
165
Contents of this Chapter
165
Kit Code Key
166
Frame R8I and Multiples
168
Regenerative Rectifier Modules
168
L-Filters
170
L-Filters (+C183+C188)
170
L-Filters (+C183+C188 and +G304 or +G427)
171
Control Panel
172
Control Electronics
173
Control Unit (BCU)
173
Control Unit (UCU)
173
Fiber Optic Cables
174
Control Circuit Plug Connectors
174
Mechanical Installation Accessories and Tools
175
Module Installation Parts
175
Shrouds
176
Insertion/Extraction Ramp
177
AC-Side Components
178
AC Bus Installation Parts (for Rittal VX25 Enclosures)
178
Main Switch-Disconnector Kits
178
Main Circuit Breakers and Wagons
179
AC Fuses
187
Main Contactor
188
Charging Kits
190
AC Connection of the L-Filter
194
AC Busbars and Quick Connectors
196
DC-Side Components
198
Common DC Flat-PLS Assembly
198
DC Busbars
199
Module and Common Mode Filter Busbars
200
Common Mode Filters
201
DC Fuses
201
Cabinet Ventilation Kits
202
Air Inlet Kits
202
Air Inlet Kits 400 MM Cabinet
202
Air Inlet Kits 600 MM Cabinet
203
Air Inlet Kits 800 MM Cabinet
204
Air Outlet Kits
204
Air Outlet Kits 400 MM Cabinet
204
Air Outlet Kits 600 MM Cabinet
205
Air Outlet Kits 800 MM Cabinet
206
Cooling Fans
208
Technical Data
209
Contents of this Chapter
209
Ratings
209
Definitions
210
Derating
210
Surrounding Air Temperature Derating
210
Altitude Derating
211
Type Equivalence Table
212
Fuses
213
Charging Component Ratings
213
Dimensions and Weights
213
Regenerative Rectifier Module
213
L-Filter Module
213
Free Space Requirements
214
Allowable Mounting Orientations
214
Losses, Cooling Data and Noise
215
Tightening Torques
217
Electrical Connections
217
Mechanical Connections
217
Insulation Supports
217
Cable Lugs
217
Typical Power Cable Sizes
218
Electrical Power Network Specification
219
DC Connection Data
219
Control Unit Connection Data
219
Energy Efficiency Data (Ecodesign)
220
Protection Classes
220
Ambient Conditions
220
Colors
221
Materials
221
Module
221
Packaging of Module
221
Packaging of Options
221
Manuals
222
Disposal
222
Auxiliary Circuit Current Consumption
222
Cooling Fans
223
Applicable Standards
223
Markings
223
Disclaimer
224
Generic Disclaimer
224
Cyber Security Disclaimer
224
Dimension Drawings
225
Contents of this Chapter
225
Regenerative Rectifier Module (Frame R8I)
226
Quick Connectors of the Regenerative Rectifier Module
228
Quick Connectors
229
L-Filter Modules
230
BL-1X-X
230
BL-2X-X
231
Control Electronics
232
UCU Control Unit
232
BCU Control Unit
233
DPMP-01 Door Mounting Kit
234
Ramp
235
Switchgear and Charging Components
237
Main Switch-Disconnectors
237
Frame R8I
237
Contactors
240
Frame R8I
240
Charging Switches
251
Os30Faj22F
251
Os60Gj22Fp
252
Os100Gj22Fp
253
Os160Gd04F
254
Os200J04Fp
255
Charging Resistor
256
Handles
256
Ohb65J6
256
Ohb150J12P
257
Contacts
257
Auxiliary Contact OA1G10
257
AC Fuses
258
Frame R8I
258
170M6415, 170M6417
258
170M7062, 170M7064
259
DC Fuses
260
Frame R8I
260
170M6416, 170M6420
260
170M6545, 170M6547
261
Main Circuit Breakers
262
E2.2S (Iec)
262
E2.2V-A (Ul/Csa)
263
E4.2V-A (Ul/Csa)
264
E6.2H (Iec)
265
E6.2V-A (Ul/Csa)
266
Miscellaneous Components
267
IP54 Roof Fan
267
Common Mode Filter
267
Example Circuit Diagrams
269
Contents of this Chapter
269
Component Designations Used in the Diagrams
270
1×R8I Circuit Diagrams
270
Circuit Diagram Set Contents
271
Frame 1×R8I
272
Frame 4×R8I
290
Further Information
313
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