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Cutlass Fasteners PINTO Manual

With pkm-1b gun
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MODEL
PART NO.
SERIAL NO. :
COPYRIGHT CFI 2009
Cutlass Fasteners, Inc.
83 Vermont Ave., Unit 6, Warwick, RI 02888
Tel: (401) 732-6333 Fax: (401) 732-6336
cutlass-studwelding.com
PINTO MANUAL
:
PINTO SYSTEM/PKM-1B GUN
:
CSS-1K
PLEASE READ THIS OPERATION AND MAINTENANCE MANUAL
CAREFULLY BEFORE USING YOUR NEW CUTLASS STUD WELDER.
email:
sales@cutlass-studwelding.com
Stud Welding...
Fasteners
Equipment
Service
PAGE
1
-
-

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Summary of Contents for Cutlass Fasteners PINTO

  • Page 1 Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL MODEL PINTO SYSTEM/PKM-1B GUN PART NO. CSS-1K SERIAL NO. : PLEASE READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING YOUR NEW CUTLASS STUD WELDER. COPYRIGHT CFI 2009 email: sales@cutlass-studwelding.com...

  • Page 2: Warranty

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL WARRANTY The electrical and mechanical components of the Cutlass Stud Welders are thoroughly performance inspected prior to assembly in the Welder.

  • Page 3: Suggested Safety Precautions

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL SUGGESTED SAFETY PRECAUTIONS In any welding operation, it is the responsibility of the welder to observe certain safety rules to insure his personal safety and to protect those working near him.
  • Page 4 Connect the Control Plug (3 pin connector) on the Gun cable, to the 3 Pin Socket on the front of the Pinto. Connect the Weld Cable Plug on the Gun cable to the (-) Negative socket on the front of the Pinto. Connect power lead to 120 volt supply.
  • Page 5 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL The electrical and mechanical parameters of the weld are set using the voltage control knob on the front of the welder and by adjusting the spring pressure of the welding gun.
  • Page 6 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL WELD GUN SETUP - threaded studs or pins 1/8” 1. The weld collet and stop should be adjusted as shown. For...

  • Page 7: Voltage Control

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL VOLTAGE CONTROL A variable voltage control knob is mounted on the front panel of the unit. Before turning the power switch on, the voltage knob should be turned to full counter-clockwise position.

  • Page 8: Standard Accessories

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL STANDARD ACCESSORIES COLLET SIZE PART NUMBER 14GA 669-232 B COLLETS 12GA, #4...

  • Page 9: Causes Of Poor Or Erratic Welds

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL CAUSES OF POOR OR ERRATIC WELDS 1. Loose weld chuck – does not grip stud tightly.
  • Page 10 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL PKM-1B GUN PARTS ALTERNATE PARTS… ITEM PART NO. DESCRIPTION 80-40-1738 TAPER CHUCK ADAPTOR...
  • Page 11 M4 X 8 SOC. HD. CAP SCREW 1 80-72-1039 WELD/CONTROL CABLE (16FT.) 80-10-1011 CONTROL CABLE SLEEVE 80-10-1013 WELD CABLE SLEEVE 80-35-1134 CABLE CONNECTING BLOCK 600-627 CABLE SLEEVE 000-594P CONTROL PLUG C/M 000-573 WELD PLUG (Pinto Only) COPYRIGHT CFI 2009 email: sales@cutlass-studwelding.com PAGE...
  • Page 12 Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL PINTO PARTS LIST ITEM DESCRIPTION PART NO. CAPACITOR (X2) 602-2299 WELD SCR 002-675 HEAT SINK 602-124...
  • Page 13 Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PINTO MANUAL PINTO WIRING DIAGRAM CHASSIS, TOP VIEW REAR 128 113 TO NEGATIVE WELD SOCKET WHITE 10KR TO POSITIVE FRONT...

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Css-1k

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