Cutlass Fasteners Signus PHM-1A Manual
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Cutlass Fasteners Signus PHM-1A Manual

Gap cd weld gun
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PHM-1A GAP CD WELD GUN MANUAL
MODEL
PART NO.
SERIAL NO. :
PLEASE READ THIS OPERATION AND MAINTENANCE MANUAL
CAREFULLY BEFORE USING YOUR NEW CUTLASS STUD WELDER.
COPYRIGHT CFI 2009
Cutlass Fasteners, Inc.
83 Vermont Ave., Unit 6, Warwick, RI 02888
Tel: (401) 732-6333 Fax: (401) 732-6336
cutlass-studwelding.com
:
SIGNUS
:
PHM-1A
email:
sales@cutlass-studwelding.com
Stud Welding...
Fasteners
Equipment
Service
PAGE
1
-
-

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Summary of Contents for Cutlass Fasteners Signus PHM-1A

  • Page 1 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL MODEL SIGNUS PART NO. PHM-1A SERIAL NO. : PLEASE READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING YOUR NEW CUTLASS STUD WELDER.

  • Page 2: Warranty

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL WARRANTY The electrical and mechanical components of the Cutlass Stud Welders are thoroughly performance inspected prior to assembly in the Welder.

  • Page 3: Suggested Safety Precautions

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL SUGGESTED SAFETY PRECAUTIONS In any welding operation, it is the responsibility of the welder to observe certain safety rules to insure his personal safety and to protect those working near him.
  • Page 4 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL The SIGNUS CD stud welding system consists of the power unit (LBS-075), ground cables, welding gun (PHM -1A), a suitable chuck (collet) and welding stud.

  • Page 5: Base Material

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL CD STUD/BASE METAL COMBINATION WELDING CAPABILITIES STUD MATERIAL...

  • Page 6: Weld Gun Setup

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL The electrical and mechanical parameters of the weld are set using the voltage control knob on the front of the welder and by adjusting the lift distance of the welding gun.
  • Page 7 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL Turn the rear cap clockwise to approximately maximum lift. Place the gun in the welding position on a flat surface as shown.

  • Page 8: Test Welding

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL RECOMMENDED CHARGE VOLTAGE The welding current strength is regulated via the charge voltage of the capacitors in the Signus power unit.

  • Page 9: Causes Of Poor Or Erratic Welds

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL CAUSES OF POOR OR ERRATIC WELDS 1. Loose weld chuck – does not grip stud tightly.

  • Page 10: Standard Accessories

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL STANDARD ACCESSORIES INCH STUD SIZE PART NUMBER * 2.5/8”...
  • Page 11 Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com PHM-1A GAP CD WELD GUN MANUAL PHM-1A GUN PARTS PART NO. DESCRIPTION 90-10-2211 COMPLETE SIGNUS PHM-1A 80-40-1738 TAPER CHUCK ADAPTOR 80-40-1097 BELLOWS 80-40-1023 INSULATING BUSH 80-40-1021 GUIDE BUSH 80-40-1023 LOCK WASHER...

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