Cutlass Fasteners CLASSIC+CD Manual
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Cutlass Fasteners CLASSIC+CD Manual

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MODEL
PART NO.
SERIAL NO. :
CAREFULLY BEFORE USING YOUR NEW CUTLASS STUD WELDER.
COPYRIGHT CFI 2009
Cutlass Fasteners, Inc.
83 Vermont Ave., Unit 6, Warwick, RI 02888
Tel: (401) 732-6333 Fax: (401) 732-6336
cutlass-studwelding.com
CLASSIC+ CD MANUAL
:
CLASSIC+ CD MANUAL
:
LBS-075-T / LBS-075-B
PLEASE READ THIS OPERATION AND MAINTENANCE MANUAL
email:
sales@cutlass-studwelding.com
Stud Welding...
Fasteners
Equipment
Service
PAGE
1
-
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Summary of Contents for Cutlass Fasteners CLASSIC+CD

  • Page 1 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL MODEL CLASSIC+ CD MANUAL PART NO. LBS-075-T / LBS-075-B SERIAL NO. : PLEASE READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING YOUR NEW CUTLASS STUD WELDER.

  • Page 2: Warranty

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL WARRANTY The electrical and mechanical components of the Cutlass Stud Welders are thoroughly performance inspected prior to assembly in the Welder.

  • Page 3: Suggested Safety Precautions

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL SUGGESTED SAFETY PRECAUTIONS In any welding operation, it is the responsibility of the welder to observe certain safety rules to insure his personal safety and to protect those working near him.
  • Page 4 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL THE CAPACITOR DISCHARGE STUD WELDING PROCESS HOW THE STUD WELD IS MADE:...
  • Page 5 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL HOW TO INSTALL YOUR CUTLASS CLASSIC Attach gun control cable here...

  • Page 6: Indicators And Symbols

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL INDICATORS AND SYMBOLS Capacitor charge status: Temperature: LED red…temperature LED red….capacitors charging. LED inside Classic exceeds 80ºC.

  • Page 7: Base Material

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL CD STUD/BASE METAL COMBINATION WELDING CAPABILITIES STUD MATERIAL BASE MATERIAL MILD STEEL...

  • Page 8: Weld Gun Setup

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL WELD GUN SETUP 1/8” 1. The weld chuck should be adjusted as shown. For longer studs, as much of the stud should be held as possible.
  • Page 9 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL The electrical and mechanical parameters of the weld are set using the voltage control knob on the front of the welder and by adjusting the spring pressure of the welding gun.
  • Page 10 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL RECOMMENDED CHARGE VOLTAGE The welding current strength is regulated via the charge voltage of the capacitors in the Classic power unit.

  • Page 11: Causes Of Poor Or Erratic Welds

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL CAUSES OF POOR OR ERRATIC WELDS 1. Loose weld chuck – does not grip stud tightly.
  • Page 12 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL 3/8 Ø TAPER - 'B' BASE BUTTON STOP UNIVERSAL STOP INCH SIZES STUD SIZE "L"...

  • Page 13: Standard Accessories

    Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL STANDARD ACCESSORIES INCH STUD SIZE PART NUMBER * 2.5/8” 2-56UNC 015-509...
  • Page 14 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL PKM-1B GUN PARTS ALTERNATE PARTS… ITEM PART NO. DESCRIPTION 80-40-1741 B COLLET ADAPTOR...
  • Page 15 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL PKM-1B GUN PARTS ITEM PART NO. DESCRIPTION PKM-1B COMPLETE WELD GUN...
  • Page 16 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL CLASSIC CONTROLLER PARTS COPYRIGHT CFI 2009 email: sales@cutlass-studwelding.com PAGE...
  • Page 17 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL CLASSIC CONTROLLER PARTS (continued) COPYRIGHT CFI 2009 email: sales@cutlass-studwelding.com PAGE...
  • Page 18 Cutlass Fasteners, Inc. Stud Welding…  Fasteners 83 Vermont Ave., Unit 6, Warwick, RI 02888  Equipment Tel: (401) 732-6333 Fax: (401) 732-6336  Service cutlass-studwelding.com CLASSIC+ CD MANUAL COPYRIGHT CFI 2009 email: sales@cutlass-studwelding.com PAGE...

This manual is also suitable for:

Lbs-075-tLbs-075-b

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