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infrared industries 8400D Series Operator's Manual

Continuous gas monitoring analyzer
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IR-8400D/DC
Continuous Gas Monitoring Analyzer

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Summary of Contents for infrared industries 8400D Series

  • Page 1 IR-8400D/DC Continuous Gas Monitoring Analyzer...
  • Page 3 Operator’s Manual Revision 2.2  Infrared Industries 25590 Seaboard Lane Hayward, CA 94545 Phone 800.344.0321 • 510.782.8100 www.infraredindustries.com...

  • Page 5: Table Of Contents

    Table of Contents ................................ 4 ABLE OF ONTENTS ..........................6 NPACKING AND ISUAL NSPECTION UNPACKING INSTRUCTIONS ..........................6 REPORTING DAMAGE ............................6 ................................8 NTRODUCTION ................................10 PECIFICATIONS ..........................12 OOLS QUIPMENT UPPLIES Tools ..................................12 Electronic Test Equipment ..........................12 Zero And Calibration Gases ..........................

  • Page 7: Unpacking And Visual Inspection

    Should there be any apparent damage to the instrument inside or out, which has occurred due to shipping and handling, notify both the shipper and Infrared Industries immediately. If there is any visual damage to the shipping container or packing material, these items should be saved for inspection by the...

  • Page 9: Introduction

    Figure 1: IR8400D The Infrared Industries 8400D series models are non-dispersive infrared (NDIR) gas analyzers, capable of continuously monitoring various gases in a sample stream for extended periods of time. The IR-8400D is designed specifically for the measurement of Hydrocarbons.
  • Page 10 Standard features include a solid-state detector, a direct-reading display, a low-energy infrared source, Standard outputs are a, 0~100mV, 0~1/0~5VDC, and and many field-serviceable components. single isolated linear 4-2mA .* * Additional isolated linear 4-20 mA current outputs are optional.

  • Page 11: Specifications

    Specifications Measured gases (optional): Butane, Methane, Propane (See identification sheet for specified gas configuration for a specific serial number) Measurement range: Specified by customer Accuracy: ± 1.0% F.S. (Absolute) or ± 2% of reading (Relative) Repeatability: ± 1% of reading or ± 1% F.S. Stability: 24 Hour Period ...

  • Page 13: Tools , Equipment , And Supplies

    Tools Equipment and Supplies The procedure for calibration and field service of the gas analyzer requires the following tools, test equipment, and expendable supplies: T O O L S Magnetic Wand (provided).  E L E C T R O N I C T E S T E Q U I P M E N T Oscilloscope, Tektronix Model 912B or equivalent.

  • Page 15: Installation

    M E C H A N I C A L This analyzer is designed to be mounted vertically on a wall or panel (see Figure 2: IR-8400D Series Outline Dimensions). You must provide room for access to the instrument on both the bottom and right-hand side (as viewed from facing the front panel).
  • Page 16 Figure 2: IR-8400D Outlying Dimensions...

  • Page 17: Electrical

    E L E C T R I C A L All electrical interconnections are brought out to a convenient junction box for easy installation. The junction box has a cover, which is easily removed for access to the internal terminals. Two conduits are provided: one for the AC power and the second for the output signals (see Figure 3 for details).

  • Page 18: Gas Connections

    A prepackaged sample system, such as the Infrared Industries IR-1150 series, may be provided. The conditioner and analyzer are usually mounted on the same plate.

  • Page 19: Configuring The Analyzer

    Configuring the Analyzer After connecting power to the 8400D the ” Power Indicator” will be illuminated confirming that there is power to the analyzer. The analyzer will automatically turn on once power is supplied. When warm-up is complete, the Measure Screen will appear. S T A N D B Y The 8400D will return to this screen upon power- on and after exiting the menu selection.

  • Page 20: Measure

    M E A S U R E The 8400D will display this screen when Measure is selected from the Standby screen. It is possible to customize the display screen settings by going to Display Settings in the Menu options. This allows the operator to select any or all of the values shown to be displayed on the screen.

  • Page 21: Menu

    M E N U Use the UP or DOWN keys to select an action. Press ENTER to access the menu for that action. Press EXIT to return to the Standby screen. D I S P L A Y S E T T I N G S – Allows the operator to set Backlight and degree of Contrast. Select the Light key to turn on/off the backlight.

  • Page 23: Operation And Calibration

    Operation and Calibration G E N E R A L O P E R A T I O N In addition to the Power Indicator, there are four soft keys on the IR-8400D Gas Analyzer. These keys allow to you to select actions and change the display accordingly. Each key corresponds to a select position on the screen.

  • Page 24: Recommended Calibration Schedule

    more than one gas. The NEXT key moves the highlighted curser from right to left allowing you to select the digit or numeral to be adjusted. The + key will allow you to scroll through the selected numerical value until the desired numeral is reached. When all the tag values are correctly set, press “CONTINUE” and you will be prompted to TURN ON THE CALIBRATION GAS.
  • Page 25 Press ENTER to start the Auto Calibration configuration. Using the UP and DOWN buttons you will set the frequency (in days) for the auto zeroing feature to run. This must be a value between 1 and 30. Once you have set the interval press CONTINUE.
  • Page 26 Select the month by pressing the UP and DOWN buttons. When done select YEAR to edit the year. Select the year by pressing the UP and DOWN buttons. When done select HOUR to set the hour. The time is displayed in a twenty-four hour clock as hh:mm:ss.
  • Page 27 Using the UP and DOWN buttons you will set the frequency (in days) for the auto calibrating feature to run. This must be a value between 1 and 30 and be a multiple of the number of days between auto-zeroing. The calibration will immediately follow the auto-zero.

  • Page 29: Ir Sample Conditioner

    IR Sample Conditioner I R 1 1 5 0 / 1 1 5 1 S A M P L E C O N D I T I O N E R The IR-1150/1151 sample conditioner provides a clean, dry sample to the analyzer at a constant flow rate, for sample pressures greater than 15 psig.
  • Page 30 the fitting cap (cap in place) as far as it will go. Use one open-end wrench to hold the body of the fitting, and another to rotate the cap 1 1/4 turns past finger-tight. DO NOT OVER TIGHTEN. When reinstalling the tubing, rotate the cap no more than 1/8 turn past finger-tight.

  • Page 31: Installation

    Check the condition of the automatic drain orifice, and clean if necessary, using .010 to .012 inch wire. Replace the filter element with a new one (Infrared Industries part no. 11457-001) and reinstall the filter bowl in the reverse order as above.
  • Page 32 Remove the nut attached to the bottom and remove the filter bowl and element. If supplied, clean the automatic drain orifice as above. Replace the filter element with a new one (Infrared Industries part no. 11637-002) and reinstall the filter bowl in the reverse order as above.

  • Page 33: Usb Data Capture Option

    USB Data Capture Option This option allows the analyzer to record the data readings to a USB flash drive. The interval between recording the readings is set through the “Record Interval” setting in the Menu items. The default value for the record interval is 10 seconds. The analyzer constantly monitors if the USB flash drive is inserted and will record data when the drive is detected.

  • Page 35: Warranty

    Warranty Notice to Buyer and/or user of the analyzer: Exclusion of warranties and limitation of damages and remedies W A R R A N T Y F O R A N A L Y Z E R S A N D A C C E S S O R I E S This analyzer is warranted against defects in materials and workmanship under normal use and service for one year from the date of shipment to the original purchaser.
  • Page 36 THE RESULT OF INJURY (INCLUDING DEATH) TO ANY PERSON, AND LOSS OF OR DAMAGE TO PROPERTY. THE LIABILITY OF THE SELLER AND/OR MANUFACTURER ON THIS WARRANTY IS LIMITED TO ACCEPTING RETURN OF THE ANALYZER, REFUNDING ANY AMOUNT PAID THEREON AND CANCELING ANY BALANCE STILL OWING ON THE EQUIPMENT.

  • Page 37: Service

    USA only: 800-344-0321 E-mail: service@infraredindustries.com If it is necessary to return the gas analyzer, notify the analyzer seller in your area or Infrared Industries at the address above. Package the instrument carefully and securely. Contact Infrared Industries for an RMA number, which is your authorization to send the unit.

  • Page 38: Instrument Identification Sheet

    Instrument Identification Sheet SALES ORDER NUMBER: __________________________________________________________________________ MODEL NUMBER: __________________________________________________________________________________ SERIAL NUMBER: __________________________________________________________________________________ GAS: ___________________________________________________________________________________________________ FULL SCALE VALUE: _______________________________________________________________________________ RECORDER OUTPUT: ______________________________________________________________________________ SPECIAL DATA: _____________________________________________________________________________________ ________________________________________________________________________________________________________ ORIGINAL PURCHASER: ___________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ DATE OF ORIGINAL SHIPMENT: _________________________________________________________________...

This manual is also suitable for:

Ir-8400dIr-8400dc

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