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infrared industries IR-8400D Operator's Manual

Continuous gas monitoring analyzer
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IR-8400D
Continuous Gas Monitoring Analyzer

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Summary of Contents for infrared industries IR-8400D

  • Page 1 IR-8400D Continuous Gas Monitoring Analyzer...
  • Page 3 Operator’s Manual  Infrared Industries 25590 Seaboard Lane Hayward, CA 94545 Phone 800.344.0321 • Fax 510.782.8101 www.infraredindustries.com...

  • Page 5: Table Of Contents

    Table of Contents ..........................6 NPACKING AND ISUAL NSPECTION UNPACKING INSTRUCTIONS ..........................6 REPORTING DAMAGE ............................6 ................................8 NTRODUCTION ................................10 PECIFICATIONS ..........................12 OOLS QUIPMENT UPPLIES Tools ..................................12 Electronic Test Equipment ..........................12 Zero And Calibration Gases ..........................12 Gas Handling Equipment ..........................

  • Page 7: Unpacking And Visual Inspection

    Should there be any apparent damage to the instrument inside or out, which has occurred due to shipping and handling, notify both the shipper and Infrared Industries immediately. If there is any visual damage to the shipping container or packing material these items should be saved for inspection by the...

  • Page 9: Introduction

    The Infrared Industries 8400D series models are non-dispersive infrared (NDIR) gas analyzers, capable of continuously monitoring various gases in a sample stream for extended periods of time. The IR-8400D is designed specifically for the measurement of Hydrocarbons, Carbon Dioxide, Carbon Monoxide, Oxygen, and Oxides of Nitrogen.
  • Page 10 excellent long-term stability and negate the need for frequent calibrations. Built to withstand hostile temperature and weather environments, the analyzers provide as standard, an LCD display, digital RS232 output, analog output, and an isolated linear 4-20 mA current output. Features include a solid-state detector, a direct-reading display, a low-energy infrared source, a sample cell that is easy to remove and clean, and many field-serviceable components.

  • Page 11: Specifications

    Specifications Measured gases (optional): HC, CO, CO2, O2, NOx, Butane, Methane, Propane (See identification sheet for specified gas configuration) Measurement range: See Identification Sheet Accuracy: ± 2% of reading or ± 0.5% F.S. Repeatability: ± 1% of reading or ± 0.5% F.S. Stability: 24 Hour Period ...

  • Page 13: Tools , Equipment , And Supplies

    Tools Equipment and Supplies The procedure for calibration and field service of the gas analyzer require the following tools, test equipment, and expendable supplies: T O O L S Screwdrivers, standard (medium and small); and Phillips (medium and small).  Adjustable wrench.

  • Page 15: Installation

    M E C H A N I C A L This analyzer is designed to be mounted vertically on a wall or panel (see Figure 2: IR-8400D Series Outline Dimensions). You must provide room for access to the instrument on both the bottom and right-hand side (as viewed from facing the front panel).
  • Page 16 Figure 2: IR-8400D Outlying Dimensions...

  • Page 17: Electrical

    E L E C T R I C A L All electrical interconnections are brought out to a convenient junction box for easy installation. The junction box has a cover, which is easily unscrewed for access to the internal terminals. Two conduits are provided: one for the AC power and the second for the output signals (see Figure 3 for details).

  • Page 18: Gas Connections

    A prepackaged sample system, such as the Infrared Industries IR-1150 series, may be provided. The conditioner and analyzer are usually mounted on the same plate.

  • Page 19: Configuring The Analyzer

    Configuring the Analyzer After plugging in the 8400D the Power Indicator will be illuminated confirming that there is power to the analyzer - the power supply is properly attached or the unit’s battery is charged. Press the On/Off button to activate the analyzer. During the initial power-up, the pump will come on briefly and there will be a status bar at the bottom of the screen to indicate the calibration of O2.

  • Page 20: Identifying Actions When Pump Is On

    I D E N T I F Y I N G A C T I O N S W H E N P U M P I S O N The 8400D will display this screen when Measure is selected from the Standby screen. It is possible to customize the display screen settings by going to Display Settings in Menu 2.

  • Page 21: Menu 1

    M E N U 1 Use the UP or DOWN keys to select an action. Press ENTER to access the menu for that action. Press EXIT to return to the Standby screen. – E R A S E D A T A Select this option to erase data.

  • Page 22: Menu 2

    M E N U 2 Use the UP or DOWN soft keys to select an action. Press ENTER to access the menu for that action. Press EXIT to return to the Standby screen. Select More to go back to Menu 1. D I S P L A Y S E T T I N G S –...

  • Page 23: Calibration And Operation

    G E N E R A L O P E R A T I O N In addition to the Power Indicator, there are four soft keys on the IR-8400D Gas Analyzer. These keys allow to you to select actions and change the display accordingly. Each key corresponds to a select position on the screen.

  • Page 24: Recommended Calibration Schedule

    value until the desired numeral is reached. When all the tag values are correctly set, press CONTINUE and you will be prompted to TURN ON THE CALIBRATION GAS. At this time turn your selector switch on the sampling unit from ZERO to CAL GAS. Watching the display on the analyzer, you will see the gas values rise as the calibration gas enters the analyzer.
  • Page 25 Using the UP and DOWN buttons you will set the frequency (in days) for the auto zeroing feature to run. This must be a value between 1 and 30. Once you have set the interval press CONTINUE. Set the start date and time for the first auto- zero.
  • Page 26 Select the year by pressing the UP and DOWN buttons. When done select HOUR to set the hour. The time is displayed in a twenty-four hour clock as hh:mm:ss. Select the hour by pressing the UP and DOWN buttons. When done select MINUTE to set the minutes.
  • Page 27 Using the UP and DOWN buttons you will set the frequency (in days) for the auto calibrating feature to run. This must be a value between 1 and 30. It must be a multiple of the number of days between auto-zeroing.

  • Page 29: Ir Sample Conditioner

    A flow indicator with valve for adjusting the sample flow. f) All stainless steel construction. The plate, on which the sample conditioner components are mounted, provides space and mounting hardware for installing the IR-8400D. Refer to figure 4: IR-1150/1151 Sample Conditioner. Figure 4: Panel mounted IR8400D and IR1151...
  • Page 30 The sample-in and sample-out connections are made through 3/8-inch compression tube fittings, while the span and zero gas inputs are made at the selector valve through 1/4-inch compression tube fittings. To install tubing to these fittings, cut the tubing square, and deburr as necessary. Insert the tubing into the fitting cap (cap in place) as far as it will go.

  • Page 31: Installation

    Check the condition of the automatic drain orifice, and clean if necessary, using .010 to .012 inch wire. Replace the filter element with a new one (Infrared Industries part no. 273-947) and reinstall the filter bowl in the reverse order as above.
  • Page 32 Remove the nut attached to the bottom and remove the filter bowl and element. If supplied, clean the automatic drain orifice as above. Replace the filter element with a new one (Infrared Industries part no. 273-943) and reinstall the filter bowl in the reverse order as above.

  • Page 33: Warranty

    Warranty Notice to Buyer and/or user of the analyzer: Exclusion of warranties and limitation of damages and remedies W A R R A N T Y F O R A N A L Y Z E R S A N D A C C E S S O R I E S This analyzer is warranted against defects in materials and workmanship under normal use and service for one year from the date of delivery to the original purchaser.
  • Page 34 THE RESULT OF INJURY (INCLUDING DEATH) TO ANY PERSON, AND LOSS OF OR DAMAGE TO PROPERTY. THE LIABILITY OF THE SELLER AND/OR MANUFACTURER ON THIS WARRANTY IS LIMITED TO ACCEPTING RETURN OF THE PORTABLE ANALYZER, REFUNDING ANY AMOUNT PAID THEREON AND CANCELING ANY BALANCE STILL OWING ON THE EQUIPMENT.

  • Page 35: Service

    If it is necessary to return the exhaust emissions analyzer, notify the analyzer seller in your area or Infrared Industries at the address above. Package the instrument carefully and securely. Contact Infrared Industries for an RMA number, which is your authorization to send the unit. Note it carefully on the address label.

  • Page 37: Instrument Identification Sheet

    Instrument Identification Sheet SALES ORDER NUMBER: __________________________________________________________________________ MODEL NUMBER: __________________________________________________________________________________ SERIAL NUMBER: __________________________________________________________________________________ GAS: ___________________________________________________________________________________________________ FULL SCALE VALUE: _______________________________________________________________________________ RECORDER OUTPUT: ______________________________________________________________________________ SPECIAL DATA: _____________________________________________________________________________________ ________________________________________________________________________________________________________ ORIGINAL PURCHASER: ___________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ DATE OF ORIGINAL SHIPMENT: _________________________________________________________________...

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