Summary of Contents for DURAVANT Wulftec Cumulus 200
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Un it ed S t a t es INTE RNATIONAL INS TALLATION GUIDE & OPERATING INS TRUCTIONS CUMULUS 2 0 0 -3 0 0 / S TRATUS 2 0 0 (WHP 2 0 0 -3 0 0 ) (WLP 2 0 0 ) 2 0 9 WULFTEC S TREET P.O.
W ULFTEC INTERNATIONAL INC. TABLE OF CONTENTS TABLE OF CONTENTS ..........................2 LIST OF FIGURES ............................4 LIST OF TABLES ............................4 SEMI-AUTOMATIC WARRANTY......................5 PARTS RETURNS ............................ 5 SAFETY ................................ 6 INSPECTION AND INSTALLATION....................... 7 ROPING BAR INSTALLATION ......................8 WRAPPER CONTROLS..........................
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W ULFTEC INTERNATIONAL INC. CASTERS ..............................36 CUMULUS 200-300 (WHP) SERIES....................36 CAM FOLLOWERS ..........................36 STRATUS 200 (WLP) SERIES ......................36 REDUCER ............................... 36 RING GEAR ............................36 CHAIN MAINTENANCE ........................37 CARRIAGE LIFT CHAIN TENSION ADJUSTMENTS ................ 37 PRE-STRETCH CHAIN ADJUSTMENT ....................
W ULFTEC INTERNATIONAL INC. LIS T OF FIGURES Figu r e 1 Lift in g p oin t s of m a ch in es ..............7 Figu r e 2 Con t r ol p a n el..................9 Figu r e 3 Film loa d in g a n d t h r ea d in g...............
W ULFTEC INTERNATIONAL INC. S EMI-AUTOMATIC WARRANTY Wu lft e c In t e rn at io n al p r od u ct s a r e wa r r a n t ed t o b e fr ee fr om m a n u fa ct u r in g d efect s for a p er iod of t h r ee (3 ) yea r s , fr om t h e d a t e of s h ip m en t , on p a r t s , if in s t a lled , m a in t a in ed a n d u s ed in t h e a ccor d a n ce wit h fa ct or y s p ecifica t ion s .
W ULFTEC INTERNATIONAL INC. S AFETY CAUTION READ CAREFULLY BEFORE OPERATING WULFTEC MACHINERY Wu lft e c s t r et ch wr a p m a ch in er y s h ou ld b e h a n d led wit h t h e s a m e ca u t ion a n d ca r e a s wit h a n y ot h er in d u s t r ia l equ ip m en t .
W ULFTEC INTERNATIONAL INC. INS PECTION AND INS TALLATION Upo n Arrival Vis u a lly in s p ect m a ch in e for d a m a ge ca u s ed in t r a n s p or t . If d a m a ge t o t h e m a ch in e h a s occu r r ed , it m u s t b e r ep or t ed t o t h e fr eigh t ca r r ier im m e diat e ly Wu lft e c...
W ULFTEC INTERNATIONAL INC. WRAPPER CONTROLS op t ion a l Figu r e 2 Con t r ol p a n el CONTROL S WITCH FUNCTIONS POWER Illu m in a t es t o in d ica t e p ower Off/ On . Tu r n s p ower OFF/ ON t o t h e m a ch in e (b ot h lin e a n d n eu t r a l a r e d is con n ect ed t o p r even t p ower fr om b ein g p r es en t in t h e...
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W ULFTEC INTERNATIONAL INC. WRAPPER CONTROLS (c o n t ’d) CONTROL S WITCH FUNCTIONS AUTOHEIGHT Allows "a u t oh eigh t s en s in g" p a llet loa d h eigh t va r ia t ion s . (Th er e a r e lim it s wit ch es on t h e ca r r ia ge wit h OFF/ ON a d ju s t a b le s t op s...
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W ULFTEC INTERNATIONAL INC. WRAPPER CONTROLS (c o n t ’d) CONTROL S WITCH FUNCTIONS FILM TENS ION Con t r ols t h e t en s ion b et ween film ca r r ia ge a n d p a llet loa d (i.e.
W ULFTEC INTERNATIONAL INC. MODES OF OPERATION S PIRAL UP/ DOWN; TOP COVER “OFF” 1 . Th e op er a t or d ep r es s es "S t a r t ". 2 . *Top p la t en t r a vels d own u n t il it r ea ch es t h e t op of t h e loa d . (S ee b ot t om n ot e). 3 .
W ULFTEC INTERNATIONAL INC. S PIRAL UP/ DOWN; TOP COVER "ON" 1 . Th e op er a t or d ep r es s es "S t a r t ". 2 . *Top p la t en t r a vels d own u n t il it r ea ch es t h e t op of t h e loa d . (S ee b ot t om n ot e).
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W ULFTEC INTERNATIONAL INC. IMPORTANT It is t o b e n ot ed t h a t if t h e u s e of t h e Top p la t en is r equ ir ed , t h e op er a t or h a s t o m ove it m a n u a lly over t h e s elect ed t a b le wh en t h e m a ch in e is a d u a l m od el.
W ULFTEC INTERNATIONAL INC. FILM LOADING AND THREADING Th e film r oll s h ou ld b e loa d ed s o t h a t t h e in wa r d t a ck y s u r fa ce will fa ce in wa r d on t h e p a llet loa d .
W ULFTEC INTERNATIONAL INC. OPTIONAL PRES TRETCH RATIOS Figu r e 4 Op t ion a l p r es t r et ch r a t ios THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
W ULFTEC INTERNATIONAL INC. WRAPPING THE LOAD 1 . Tu r n p ower “ ON”. (Th e ligh t in d ica t in g p ower s h ou ld b e illu m in a t ed ). 2 .
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W ULFTEC INTERNATIONAL INC. TABLE ALIGNMENT PROBLEMS (c o n t ’d) Co rre c t io n s o f c au s e # 1 fo r CUMULUS 2 0 0 -3 0 0 (WHP) m o de ls Rem ove t h e loa d .
W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS Th e op er a t or ca n s elect or t u n e a n u m b er of wr a p p in g p a r a m et er va r ia b les in or d er t o a ch ieve t h e d es ir ed wr a p con figu r a t ion .
W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS (Co n t ’d) TOP WRAPS Th e n u m b er of t op wr a p s a p p lied t o t h e t op of t h e loa d m a y b e s et on t h e con t r ol p a n el.
W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS (Co n t ’d) S ETTING THE LIMIT S TOP Lo we r: • Loos en t h e lower lim it s t op . • S lid e it t o t h e d es ir ed p os it ion . •...
W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS (Co n t ’d) PHOTOEYE S ETTINGS Tim e d ela y Ligh t Da r k 4 3 2 1 Op er a t e On Dela y Off Dela y Figu r e 5 Ph ot oeye s et t in gs THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
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W ULFTEC INTERNATIONAL INC. PHOTOEYES S ETTINGS (Co n d’t ) LED In dic at o rs E a ch s en s or fea t u r es t h r ee LE D in d ica t or s t o h elp you p r ogr a m a n d u s e t h e s en s or .
W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS (Co n t ’d) ANALOG S ENS OR ADJ US TMENT An a n a log p r oxim it y s en s or a ch ieves t h e m on it or in g of film feed in g. Th is s en s or t r a n s la t es it s d is t a n ce fr om a m et a l ob ject in t o a cu r r en t loop r a n gin g fr om 0 t o 1 6 m A.
W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS (Co n t ’d) (WLP) PROXIMITY S ENS OR ADJ US TMENT - S TRATUS 2 0 0 • Rem ove t h e s en s or . • J og t h e t a b le u n t il t h e ca m is a lign ed wit h t h e h ole. •...
W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS (Co n t ’d) *ULTRAS ONIC DETECTOR Wu lft ec’s wr a p p in g m a ch in e u s es a n u lt ras o n ic de t e c t o r t o d et ect t h e p r es en ce of *Top s h eet cover .
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W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS (Co n t ’d) *ULTRAS ONIC DETECTOR PROGRAMMING Win do w Lim it Pro gram m in g Th e “ lim it s ” p u s h b u t t on , loca t ed u n d er t h e t r a n s p a r en t t op cover , is u s ed t o p r ogr a m t h e n ea r a n d t h e fa r lim it s .
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W ULFTEC INTERNATIONAL INC. S ETTING WRAP PARAMETERS (Co n t ’d) No t e s re gardin g win do w lim it pro gram m in g 1 ) E it h er t h e n ea r or fa r lim it m a y b e p r ogr a m m ed , fir s t . 2 ) Th er e is a 2 m in u t es t im eou t for p r ogr a m m in g of t h e fir s t lim it .
W ULFTEC INTERNATIONAL INC. DC S CR MOTOR S PEED CONTROL BOARD Wu lft ec p a llet wr a p m a ch in es u t ilize DC m ot or s , wh ich a r e con t r olled b y S CR con t r ol b oa r d s .
W ULFTEC INTERNATIONAL INC. CARRIAGE & *TOP PLATEN DRIVE CONTROL BOARD Th is m ot or s p eed con t r ol b oa r d con t r ols t h e s p eed of t h e ca r r ia ge & *t op p la t en t r a velin g u p a n d d own t h e t ower s .
W ULFTEC INTERNATIONAL INC. TURNTABLE DRIVE CONTROL BOARD Ac c e l S et a p p r oxim a t ely t o t h e t wo (2 ) o’clock p os it ion (a s in d ica t ed on d r a win g).
W ULFTEC INTERNATIONAL INC. FILM CARRIAGE PRES TRETCH DRIVE CONTROL BOARD Th is m ot or s p eed con t r ol b oa r d is u s ed t o con t r ol t h e film feed r a t e on t h e p r es t r et ch ca r r ia ges (NTPS -2 0 / NTPS -3 0 ).
W ULFTEC INTERNATIONAL INC. TURNTABLE S TRATUS 2 0 0 (WLP) S ERIES PROCEDURES FOR LIFTING THE TURNTABLE 1 . Un d o t h e fou r (4 ) r et a in in g b olt s . 2 .
W ULFTEC INTERNATIONAL INC. TURNTABLE (c o n t ’d) CUMULUS 2 0 0 -3 0 0 (WHP) S ERIES PROCEDURES FOR LIFTING THE TURNTABLE 1 . Pla ce s om e 1 "1 / 4 s h im s u n d er t h e cen t er s p r ock et t o p r even t it fr om s lip p in g d own .
W ULFTEC INTERNATIONAL INC. CHAIN REPLACEMENT S TRATUS 2 0 0 (WLP) S ERIES 1 . Wit h t h e t a b le r em oved , s lowly r ot a t e t h e m a in s p r ock et , u s in g t h e t a b le jog con t r ol, u n t il t h e ch a in lin k is vis ib le.
W ULFTEC INTERNATIONAL INC. MAINTENANCE CAS TERS CUMULUS 2 0 0 -3 0 0 (WHP) S ERIES Th e ca s t er b ea r in gs a n d t h r u s t b ea r in gs (s ee it em s # 1 0 a n d # 1 8 in PARTS LIS T CUMULUS (WHP-2 0 0 -3 0 0 ) on p a ge 5 2 ) s h ou ld b e well lu b r ica t ed ever y m on t h wit h wh eel b ea r in g gr ea s e (E P 2 ).
W ULFTEC INTERNATIONAL INC. MAINTENANCE (c o n t ’d) CHAIN MAINTENANCE All ch a in s s h ou ld b e gr ea s ed ever y yea r a t t h e s a m e t im e a s t h e r ed u cer oil is ch a n ged .
W ULFTEC INTERNATIONAL INC. TROUBLE S HOOTING fo r CUMULUS (WHP) 2 0 0 -3 0 0 AND S TRATUS (WLP) 2 0 0 PROBLEMS CAUS ES S OLUTIONS BREAKER • Over loa d . S h or t of wir e. Defect ive d r ive. •...
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W ULFTEC INTERNATIONAL INC. PROBLEMS CAUS ES S OLUTIONS CARRIAGE • Th e lim it s wit ch m is s es t h e s t op b lock for u p or • Ad ju s t t h e s h a ft on t h e lim it s wit ch a n d / or t h e s t op b lock t o PAS S ES THE d own .
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W ULFTEC INTERNATIONAL INC. PROBLEMS CAUS ES S OLUTIONS • Th e s t eel ca m is n ot t ou ch in g t h e a n a log s en s or • Tu r n t h e s t eel ca m clos er t o t h e a n a log s en s or or m ove t h e a n a log MOTOR ON wh en t h e d a n cer b a r is in t h e r es t p os it ion .
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W ULFTEC INTERNATIONAL INC. PROBLEMS CAUS ES S OLUTIONS TURNTABLE • Decel t r im p ot loca t ed on t h e r ot a t ion S CR d r ive • Red u ce t h e s et t in g of t h e d ecel t r im p ot . S ee TURNTABLE DRIVE DOES NOT is s et t oo h igh .
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W ULFTEC INTERNATIONAL INC. PROBLEMS CAUS ES S OLUTIONS TURNTABLE • Th e ca r r ia ge u p a n d d own s p eed s a r e s et t oo • In cr ea s e t h e ca r r ia ge s p eed u p / d own p ot en t iom et er on t h e con t r ol TURNS , BUT low.
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W ULFTEC INTERNATIONAL INC. PROBLEMS CAUS ES S OLUTIONS WRAPPING • E m er gen cy s t op is ON. • Pu ll t h e em er gen cy s t op . CYCLE DOES • Th e s t a r t b u t t on wa s n ot p u s h ed . •...
W ULFTEC INTERNATIONAL INC. COMPONENTS AS S EMBLY & PARTS LIS T S TANDARD TOWER AS S EMBLY ITEM DES CRIPTION WULFTEC P/ N TOWE R AS S E MBLY WE LDME NT 7 1 / 2 Ft . TRANS MIS S ION BQ1 7 5 / 4 0 / 1 MOTOR (1 / 2 HP - 9 0 VDC) PS .5 -9 0...
W ULFTEC INTERNATIONAL INC. S TANDARD TOWER AS S EMBLY Figu r e 1 4 S t a n d a r d t ower exp lod ed view THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
W ULFTEC INTERNATIONAL INC. 8 FT TOWER AS S EMBLY ITEM DES CRIPTION WULFTEC P/ N TOWE R AS S E MBLY WE LDME NT 8 Ft TRANS MIS S ION BQ1 7 5 / 4 0 / 1 MOTOR (1 / 2 HP - 9 0 VDC) PS .5 -9 0 # 5 0 IDLE R S PROCKE T WL0 2 4...
W ULFTEC INTERNATIONAL INC. 9 FT TOWER AS S EMBLY ITEM DES CRIPTION WULFTEC P/ N TOWE R AS S E MBLY WE LDME NT 9 Ft . TRANS MIS S ION BQ1 7 5 / 4 0 / 1 MOTOR (1 / 2 HP - 9 0 VDC) PS .5 -9 0 # 5 0 IDLE R S PROCKE T...
W ULFTEC INTERNATIONAL INC. 1 0 FT TOWER AS S EMBLY ITEM DES CRIPTION WULFTEC P/ N TOWE R AS S E MBLY WE LDME NT 1 0 Ft . TRANS MIS S ION BQ1 7 5 / 4 0 / 1 MOTOR (1 / 2 HP - 9 0 VDC) PS .5 -9 0 # 5 0 IDLE R S PROCKE T...
W ULFTEC INTERNATIONAL INC. *NTPS -2 0 L.H. PRES TRETCH CARRIAGE Ta b le 5 NTPS L.H. p r es t r et ch ca r r ia ge p a r t s lis t ITEM DES CRIPTION WULFTEC ITEM DES CRIPTION WULFTEC P/ N...
W ULFTEC INTERNATIONAL INC. *NTPS -3 0 L.H. PRES TRETCH CARRIAGE Ta b le 6 NTPS L.H. p r es t r et ch ca r r ia ge p a r t s lis t ITEM DES CRIPTION WULFTEC P/ N ITEM DES CRIPTION WULFTEC P/ N...
W ULFTEC INTERNATIONAL INC. NTPS -2 0 AND NTPS -3 0 PRES TRETCH CARRIAGE Figu r e 1 5 NTPS Ca r r ia ge exp lod ed view THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
W ULFTEC INTERNATIONAL INC. PARTS LIS T CUMULUS (WHP-2 0 0 -3 0 0 ) ITEM DES CRIPTION WULFTEC P/ N TABLE 5 1 " WH0 0 5 HE X HE AD CAP S CRE W 3 / 8 -1 6 X 1 ¼ HHCS 0 6 2 0 LOCK WAS HE R 3 / 8 LW0 6...
W ULFTEC INTERNATIONAL INC. DRIVE AS S EMBLY CUMULUS (WHP) 2 0 0 -3 0 0 Figu r e 1 6 cu m u lu s a s s em b ly THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
W ULFTEC INTERNATIONAL INC. PARTS LIS T S TRATUS (WLP) 2 0 0 ITEM DES CRIPTION WULFTEC P/ N MOTOR 1 / 2 HP 9 0 VDC PS .5 -9 0 KE Y 3 / 1 6 X 1 NTPS 0 5 6 S PACE R 1 / 2 WH0 6 9 LOCK WAS HE R 3 / 8...
W ULFTEC INTERNATIONAL INC. DRIVE AS S EMBLY S TRATUS (WLP) 2 0 0 Figu r e 1 7 WLP 2 0 0 Dr ive a s s em b ly THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
W ULFTEC INTERNATIONAL INC. *RING GEAR FOR WHP 3 0 0 AS S EMBLY & PARTS LIS T Ta b le 9 *Rin g gea r p a r t s lis t ITEM DES CRIPTION WULFTEC P/ N MOTOR PS .7 5 -9 0 TRANS MIS S ION BQ2 0 6 / 3 0 / 2...
W ULFTEC INTERNATIONAL INC. *TOP PLATEN PARTS LIS T Ta b le 1 0 *Top p la t en p a r t s lis t ITEM DES CRIPTION WULFTEC P/ N S HAFT FLANGE WTP0 2 0 S HAFT LOCKWAS HE R LW0 8 NYLON WAS HE R WTP0 0 3...
W ULFTEC INTERNATIONAL INC. *FREE ROLLER TOP TURNTABLE ITEM DES CRIPTION WULFTEC P/ N ROLLE R 4 4 " X 2 " -1 1 6 A (K-3 9 6 4 ) WC1 0 5 ROLLE R 3 8 " X 2 "-1 1 6 A (K-3 9 6 4 ) WC1 0 6 ROLLE R 3 1 "...
W ULFTEC INTERNATIONAL INC. CONTROL PANEL op t ion a l Figu r e 2 1 Con t r ol p a n el DES CRIPTION WULFTEC P/ N TOP COVE R/ S PIRAL UP/ AUTOHE IGHT/ WE L1 7 8 POWE R BUTTON WE L1 7 5 FILM TE NS ION...
W ULFTEC INTERNATIONAL INC. COMPONENTS OF S TANDARD ELECTRICAL PANEL Ta b le 1 3 S t a n d a r d elect r ic p a n el p a r t s lis t ITEM DES CRIPTION WULFTEC P/ N CARRIAGE DRIVE FLAT CABLE (S TD) WE L2 4 0...
W ULFTEC INTERNATIONAL INC. S CHEMATIC OF S TANDARD ELECTRIC PANEL S TD & DUAL Figu r e 2 2 S ch em a t ic of s t a n d a r d elect r ic p a n el THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
W ULFTEC INTERNATIONAL INC. *TOP PLATEN NOTE : WITH TOP PLATE N DOOR, 1 LIMIT S WITCH IS ADDE D FOR MID POS ITION AND ALS O LIMIT S WITCH ON PLATE N IS RE PLACE D BY PROXIMITY S E NS OR THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
W ULFTEC INTERNATIONAL INC. FLAT CABLE CONNECTOR Figu r e 2 3 Fla t ca b le con n ect or NOTE: Th e ed ge con n ect or a n d fla t ca b le a r e u s ed t o ca r r y con t r ol volt a ge fr om t h e Wu lft ec Un iver s a l Boa r d (WUB) t o t h e d r ives a n d t o t h e PLC.
W ULFTEC INTERNATIONAL INC. S IEMENS PLC Figu r e 2 4 PLC S eim en s ANALOG POT 0 Th e a n a log p ot 0 is u s ed on Wu lft ec wr a p p er equ ip p ed wit h t h e p h ot oeye Allen Br a d ley 4 2 BC-B1 CRAN-T4 or u lt r a s on ic s en s or for a u t om a t ic h eigh t s en s in g.
W ULFTEC INTERNATIONAL INC. PLC LIGHTS Figu r e 2 5 PLC Ligh t s I 1 .3 Top / b ot t om wr a p 0 -9 . Bit 2 I 1 .4 Top / b ot t om wr a p 0 -9 . Bit 3 S TOP I 1 .5 Top / b ot t om wr a p 0 -9 .
W ULFTEC INTERNATIONAL INC. AUTO-FILM CUTTER Ta b le 1 4 a u t o-film cu t t er p a r t s lis t ITEM DES CRIPTION WULFTEC P/ N 3 / 8 " LONG PHILLIPS HE AD CAP S CRE W RAC1 4 S OLE NOID BRACKE T RAC1 5...
W ULFTEC INTERNATIONAL INC. AUTO-FILM CUTTER Tro u ble s h o o t in g If t h e re ’s n o h o le in t h e film : PROBLE MS - Th e s olen oid is m is a lign ed or loos e. S OLUTIONS - Ch eck if t h e b r a ck et is s t r a igh t a n d t igh t .
W ULFTEC INTERNATIONAL INC. AUTO-CUT AS S EMBLING INS TRUCTIONS ROLLER AS S EMBLY 1 . Un b olt com p let ely t h e t op b olt a n d loos en t h e b ot t om b olt s o you ca n m ove t h e r oller en ou gh t o clea r t h e wa y.
W ULFTEC INTERNATIONAL INC. S UGGES TED S PARE PARTS LIS T FOR WHP(2 0 0 -3 0 0 ) / WLP (2 0 0 ) DES CRIPTION PART # WULFTEC BRAND S t a n d a r d fu s e 2 5 0 VAC .3 AMP x 3 / 4 "...
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W ULFTEC INTERNATIONAL INC. ANNE X THIS MACHINE S HOULD BE MODIFIED ONLY BY QUALIFIED TECHNICIANS *If applic able...
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