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DISCOVER DLP-GC2-24V Service Manual

Lithium walkie pallet jack
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SERVICE AND PARTS GUIDE
Lithium Walkie Pallet Jack
DLP-GC2-24V
READ AND SAVE THESE INSTRUCTIONS
DLP-GC2-24V Battery 900-0052
885-0103 REV A
1

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Summary of Contents for DISCOVER DLP-GC2-24V

  • Page 1 SERVICE AND PARTS GUIDE Lithium Walkie Pallet Jack DLP-GC2-24V READ AND SAVE THESE INSTRUCTIONS DLP-GC2-24V Battery 900-0052 885-0103 REV A...

  • Page 2: Table Of Contents

    INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 .

  • Page 3: Introduction

    INTRODUCTION The Discover Energy Systems DLP-GC2-24V and accessories are a lithium battery package designed to fit into existing battery trays for pallet walkie applications that use GC6 lead batteries. This service guide is intended to provide information on how to service the package .

  • Page 4: Warnings And General Safety

    NOTICE Important information regarding conditions that may damage the equipment but not result in personal injury. NOTE Ad hoc information concerning important procedures and features unrelated to personal injury or equipment damage. 1.3 Warnings and General Safety Do not dispose of the product in a fire or the garbage. This product is made of recyclable materials and should be recycled .

  • Page 5: Safe Handling Procedures

    1.4 Safe Handling Procedures Before using the battery, read all instructions and cautionary markings on the units and all appropriate sections of the AES Professional Installation and Operation Manual (805- 0027) . • Use personal protective equipment when working with the battery. •...

  • Page 6: Troubleshooting

    2. TROUBLESHOOTING 2.1 Preparation The following items are essential in diagnosing the Discover Lithium battery. • Computer using the Windows 10 or 11 operating system • LYNK ACCESS software (website) • LYNK LITE Gateway (950-0040) • USB Type-B micro / Type-A cable 2.2 Common Troubleshooting Tasks...
  • Page 7 There is no power to the lift, and BDI is OFF. • If the battery is OFF, it was manually turned OFF or entered low-voltage protection. Touch the ON/OFF button on the battery to try turning it ON . If the battery remains OFF, recharge it .

  • Page 8: Faults And Warnings

    3. FAULTS AND WARNINGS Number Fault/Warning Recovery The battery is shut down. Connect the charger Low voltage and turn the battery ON to charge the battery . Decrease charge voltage and automatically Over voltage recover after 120 seconds . Under temperature Charge the battery to turn ON the internal heater .

  • Page 9: At A Glance Led

    4. AT A GLANCE LED WARNING ELECTRIC SHOCK AND FIRE HAZARD • Always assume the battery main relay is ON (Closed). • Verify the battery's terminal voltage with a voltmeter before handling, even if the At-a- glance LED shows that it may be OFF. Failure to follow these instructions may result in death or serious injury.

  • Page 10: Procedures

    5. PROCEDURES 5.1 Replacing the Fuse CAUTION ELECTRIC SHOCK • Do not touch the energized surfaces of any electrical component in the battery system . • Before servicing the battery, follow all procedures to fully de-energize the battery system. • Verify the battery's terminal voltage with a voltmeter before handling, even if the At-a- glance LED shows that it may be OFF.

  • Page 11: Submitting A Support Ticket

    5.2 Submitting a Support Ticket For additional assistance, submit a support ticket . Prepare the following: 1 . Proof of original purchase that includes date and identity of purchaser, name of authorized seller, product model number, serial number and purchase price (note the transaction currency, if not USD) .

  • Page 12: Appendix

    SOC GAUGE - TYPE A SOC GAUGE - TYPE A with 950-0044 Page 13 Female Cable 1 . 8 m (70 . 8 7 in) FUSE 58V 125A 960-0019 Page 13 DLP-GC2-24V DLP-GC2-24V COVER AND 960-0024-24V Page 13 COVER BMS - Rev A...
  • Page 13 LYNK LITE (950-0040) LYNK PORT discoverenergysys.com DLP T Connector (COMM T Connector) (F-F-M) (950-0041) SOC GAUGE - TYPE A with Female Cable 1.8 m (70.87 in) (950-0044) FUSE 58V 125A BF1 (960-0019) DLP-GC2-24V COVER AND BMS - Rev A (960-0024-24V)

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