1. Manuals
  2. Brands
  3. DISCOVER Manuals
  4. Jacks
  5. DLP-GC2-24V
  6. Installation manual

DISCOVER DLP-GC2-24V Installation Manual

Lithium walkie pallet jack
Hide thumbs Also See for DLP-GC2-24V:
Table of Contents

Advertisement

Quick Links

Download this manual
INSTALLATION GUIDE
Lithium Walkie Pallet Jack
DLP-GC2-24V
READ AND SAVE THESE INSTRUCTIONS
DLP-GC2-24V Battery 900-0052
885-0104 REV A
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DLP-GC2-24V and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for DISCOVER DLP-GC2-24V

Summary of Contents for DISCOVER DLP-GC2-24V

  • Page 1 INSTALLATION GUIDE Lithium Walkie Pallet Jack DLP-GC2-24V READ AND SAVE THESE INSTRUCTIONS DLP-GC2-24V Battery 900-0052 885-0104 REV A...

  • Page 2: Table Of Contents

    INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 .

  • Page 3: Introduction

    INTRODUCTION This document describes installing the DLP-GC2-24V battery and Battery Discharge Indicator (BDI) onto a Lithium Walkie Pallet Jack . Before using the instructions in this document, review the following for information on the battery and BDI . • DLP-GC2-24V battery manual AES Professaional Installation and Operation Manual (805-0027) •...

  • Page 4: Warnings And General Safety

    NOTICE Important information regarding conditions that may damage the equipment but not result in personal injury. NOTE Ad hoc information concerning important procedures and features unrelated to personal injury or equipment damage. 1.3 Warnings and General Safety Do not dispose of the product in a fire or the garbage. This product is made of recyclable materials and should be recycled .

  • Page 5: Safe Handling Procedures

    1.4 Safe Handling Procedures Before using the battery, read all instructions and cautionary markings on the units and all appropriate sections of the AES Professional Installation and Operation Manual (805- 0027) . • Use personal protective equipment when working with the battery . •...

  • Page 6: Required Parts

    2. REQUIRED PARTS • (1 to 4) x DLP-GC2-24V, 25.6 V 60 Ah lithium battery (900-0052) • 1 x BDI Type A with 72” cable (950-0044) • (1 to 4) x DLP T-connector (950-0041) • (1 to 3) x DLP TOL-1800, battery to battery 72” cable (950-0036) •...

  • Page 7: System Overview

    If the system connects multiple batteries and uses the DLP TOL-1800 cable (950-0036), the DLP T-connector (950-0041) is necessary to prevent the cable from bending and getting damaged . • Do not use a lead-acid battery SOC gauge with the DLP-GC2-24V lithium batteries, as its measurements will be inaccurate .

  • Page 8: Battery Installation

    4. BATTERY INSTALLATION The DLP-GC2-24V fits in the same space as a GC6-sized lead battery. • If the tray has batteries inside, remove existing batteries and cabling. The battery tray may require modifications. Figure 2. Installing Batteries Figure 3. Battery Tray •...
  • Page 9 • Connect the positive and negative cables to the respective terminals of the battery . Ensure the correct torque is used to secure the cable ends to the terminals (10 Nm / 7 . 4 ft-lb) . Figure 4. Torque bolt to 10 Nm (7.4 ft-lb) with a torque wrench NOTE Acceptable power cable gauges fom the Walkie Pallet Jack range from 4 AWG up to a maximum of 1/0 AWG.

  • Page 10: Terminal Connections

    2 . Insert the BDI into the cutout . 3 . Run the BDI cable from the DLP-GC2-24V battery and plug it into the BDI gauge . 4 . Turn ON the batteries . The BDI gauge should illuminate and display the battery information .

  • Page 11: External Battery On/Off Key

    2 . On the other end of the red wire, attach its eyelet terminal to the positive bolt or positive post of the DLP-GC2-24V battery . The eyelet terminal must be placed on top of the cable lug and secured under the nut .

  • Page 12: Battery Electrical Specifications

    Figure 9. Red Eyelet Terminal on Top of Cable Lug 3 . Confirm the switch is working before securing all the cables. 4 . In applications where the BDI is exposed to pressure washing or sanitizing, apply silicone to the switch, USB port, and the plug on the backside of the BDI to prevent water ingress .

  • Page 13: Common Chargers

    8. COMMON CHARGERS The following are some recommended chargers . Set charger parameters to match the battery specifications. CHARGE TIME (PER CHARGER ALGORITHM / SETTINGS BATTERY) Delta-Q IC650 ~2 hours Summit II BP#22670 ~2 hours Generic Charger 27 . 6 - 28 . 4 V bulk / absorption Depends on power and ~27.2 V float charge NOTE...

Table of Contents