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BASENGREEN 48230KITS Assembly Instructions Manual

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48230KITS/48300KITS
Assembly Instructions
If any parts are missing, damaged or worn, stop using this KITS. Repair the KITS with
Read these instructions carefully before beginning assembly. Failure to follow these
Carefully unpack all parts and identify them with the parts list before attempting to
assemble the KITS. Remove all cardboard and plastic covering from DIY KITS parts.
Please examine all packing material before discarding it.
WARNING:
manufacturer supplied parts.
IMPORTANT:
instructions may result in serious injury.

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Summary of Contents for BASENGREEN 48230KITS

  • Page 1 48230KITS/48300KITS Assembly Instructions WARNING: If any parts are missing, damaged or worn, stop using this KITS. Repair the KITS with manufacturer supplied parts. IMPORTANT: Read these instructions carefully before beginning assembly. Failure to follow these instructions may result in serious injury.
  • Page 3 When receiving the 48V kits accessories, the customers need to check whether the collection line of PCB bars is wrong inserted or not, it means that PCB1 and PCB2 have assembly errors, PCB1 and PCB2 board are marked, as shown in the following picture: PCB1 PCB1 B1-,B1+,B2+,B3+,...
  • Page 4 PCB2 PCB2 B8, B9, B10, B11, B12, B13, B14, B15, B+ White On PCB2 board, B8, B9, B10, B11, B12, B13, B14, B15 and B +. There are 9 lines on the acquisition line terminals. PCB2 has no black wires, you must confirm the wiring before inserting, otherwise it will damage the BMS and we will not provide after-sales service.
  • Page 5 Note: Please make sure that the goods you receive are as follows. If you receive the goods and they are inconsistent with the picture, you should report to our customer service in time. Do not assemble them without permission. PCB1 PCB2...

  • Page 6: Packing List

    Packing list Please check the product carefully after receiving it, if any accessories are missed, please contact BASEN. (Pre-installed) (Pre-installed) (Pre-installed) (Pre-installed) Shell*1 Cover plate*1 Bracket*1 PCB bar*2 (Pre-installed) (Pre-installed) (Pre-installed) (Pre-installed) Handle*2 LCD Display*1 BASEN GREEN Temperature 16S 200A BMS*1 NTC leads*1 (Pre-installed) (Pre-installed)

  • Page 7: Recommended Tools

    Recommended Tools Before installing the battery pack, the user needs to have the tools as following list： Picture Item Description Make sure the bracket is properly installed Level Hammer Drill Drill holes on the wall Locking expansion bolts Impact Wrench Set Wiring Electric Screwdriver Hanging the bracket...
  • Page 8 Romove the BMS plate(G), the cover plate(B), and the PCB bars...
  • Page 9 Put the fiberglass insulation plate...
  • Page 10 Voltage and internal resistance checking Cells Voltage difference ≤ 20mV Place the battery cells in the chassis, separated by fiberglass insulation plate...
  • Page 11 Please install it horizontally, and then place it vertically after completing all installation work...
  • Page 13 Link the PCB bars(C) and flexible busbar(M), then screw up(Torque: 5-6 Nm) Installation of Equalizer...
  • Page 14 Linking Equalizer Cables B-/B0 Each wire has a corresponding label Link the other end of the flexible busbar according to the corresponding value. Important: Please connect all balancer’s voltage sample cables correctly before plugging the connectors, incorrect wiring will damage the device.
  • Page 15 Measure the pack's voltage, it should be ≥52V...
  • Page 16 Connect the voltage acquisition lead to the balance bars, the P+ lead to the main positive, and B- lead to the main negative. Then put the B+ lead on, and stick the temperature NTC leads(H) the cells by heat proof tape, as shown in figure. P+ lead B+ lead B- lead...
  • Page 17 Connect the power switch lead and LCD lead. Using the volt meter to test the battery voltage in main positive and negative terminals. It should be >52 V if everything is connected. Turn on the power switch, the LCD and the indicator lights up. The installation is successful, as shown in figure. Power switch lead LCD lead (The LCD and indicators lights up)

  • Page 18: Wall Mounted Installation

    Wall Mounted Installation Notice for Installation a. The wall for installation should be a solid brick or cement wall with a strong load-bearing capacity, and the thickness of the wall should not be less than 100mm. b. In indoor installation, it needs to leave enough space to be installed and operated easily and pay attention to ventilation.
  • Page 19 Please refer to the table below to set the DIP switch for parallel connection of different batteries. 4-BIT Dip Switch Position Address Illustration 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4...
  • Page 20 Operation of Upper System Download: https://www.basenpower.com/download/ PS: To install the PC computer software for the first time, please download and read the user manual(https://www.basenpower.com/download)
  • Page 21 Firstly, connect the USB to RS485 Cable from Battery to the PC/Laptop, dip switch 1 on the front plate, download the PC software and open it. Secondly, modify the language, and check the status of the battery pack 1 2 3 4 P.S: Please check the data on "single pack"...
  • Page 23 Note: "Nominal capacity" means the rated capacity, and "Full capacity" means the actual full charge capacity （1） Full capacity modification For example, if the capacity is set to be 300 AH, but the actual battery capacity is 280 AH, then when the "Full capacity"...

  • Page 24: Operation Of Bluetooth

    BASENGREEN App. Download: Android: "BASENGREEN” in Play Store iOS: "BASENGREEN" in Apple Store Bluetooth 1. For Android users, please visit the Google Play Store and search for 'BASENGREEN'. For iOS users, go to the Apple Store and look up 'BASENGREEN'.
  • Page 25 2. Turn on Bluetooth and search for the corresponding product's Bluetooth code NOTE: a. If you selected a battery to connect to and the app doesn't confirm the connection, it might be someone else is already connected to the battery. Only one device connects to the battery at the same time.
  • Page 26 3. Menu Bluetooth list: Check the Device list and connect it. Homepage: Check the status of battery-SOC, Volt, Current, Temperature, etc. Historical Data: Not available Setting: Base Message: Check the pack voltage, current, cycle time, etc. Cell Voltage: Check the cells voltage. Language: English/Chinese switching.
  • Page 27 c. Choose the communication protocol and set, the battery pack will be restart after few second with “bee” sound. Then set up is successful. Switching communication protocols via PC Open the PC software and follow the path: INFO—Parallel Group Display—CAN Type/RS485 Type—Read—Choose the protocol—Set...
  • Page 28 Communication Protocol Switching via Screen 1. Introduction There are 4 buttons on the side of screen : Enter the “MENU” page MENU : Confirm the change/enter the next page ENTER : Select items/turn pages : Back to the last page 2.
  • Page 29 c. There are CAN/RS485 options, click the correct option based on the inverter model. (Default communication protocol: Pylon) d. Choose the protocol and click the “ENTER”button. e. All of the indicators will light up after 3-5 seconds, and then it has a “bee” sound. The screen will show the latest communication protocol, which means the protocol has been updated successfully.
  • Page 30 Communication Compatible List...
  • Page 31 Need additional information? Just Contact BASEN! BASENGREEN YOUR RELIABLE POWER Web: www.basenpower.com Fax: (+86)0755-84737145 Tex: (+86)130 0887 9993 Email: info@basen-power.com Shenzhen Basen Technology Co., Ltd. Add: Room 303,Building 3, 1980 Culture and Technology Industrial Park, Donghuan Road,Longhua District,Shenzhen...

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48300kits

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