Ricoh MP 2555 Field Service Manual
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Ricoh MP 2555 Field Service Manual

Ricoh MP 2555 Field Service Manual

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Table of Contents

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MP 2555/3055/3555/4055/5055/6055
Machine Code:
D284/D285/D286/D287/D288/D289
Field Service Manual
Ver 1.02
Latest Release: Nov, 2016
Initial Release: Nov, 2016
Copyright (c) 2016 Ricoh Co., Ltd.

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Summary of Contents for Ricoh MP 2555

  • Page 1 MP 2555/3055/3555/4055/5055/6055 Machine Code: D284/D285/D286/D287/D288/D289 Field Service Manual Ver 1.02 Latest Release: Nov, 2016 Initial Release: Nov, 2016 Copyright (c) 2016 Ricoh Co., Ltd.

  • Page 3: Symbols, Abbreviations And Trademarks

    Symbols, Abbreviations and Trademarks Symbols, Abbreviations This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations are as follows: Symbol What it means Clip ring Screw Connector Clamp E-ring Flat Flexible Cable Timing Belt Short Edge Feed Long Edge Feed Black Cyan...
  • Page 4 Adobe Systems Incorporated in the United States and/or other countries. The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Ricoh Company, Ltd. is under license. Firefox and Thunderbird are registered trademarks of the Mozilla Foundation.
  • Page 5 Microsoft® Windows Vista® Business Microsoft® Windows Vista® Home Premium Microsoft® Windows Vista® Home Basic Microsoft® Windows Vista® Enterprise • The product names of Windows 7 are as follows: Microsoft® Windows® 7 Home Premium Microsoft® Windows® 7 Professional Microsoft® Windows® 7 Ultimate Microsoft®...
  • Page 7 Table of Contents Product Information ............................. 14 Product Overview ..............................14 Component Layout ............................14 Paper Path ................................15 Drive Layout ..............................17 Machine Codes and Peripherals Configuration ..................... 18 System Configuration and Options ........................18 Specifications ................................. 26 Installation ................................27 Installation Requirements ............................
  • Page 8 Installation Procedure ............................81 Platen Cover PN2000 (D700) ..........................85 Accessory Check ............................... 85 Installation Procedure ............................85 ARDF DF3090............................... 88 Accessory Check ............................... 88 Installation Procedure ............................88 SPDF DF3100 ................................ 93 Accessory Check ............................... 93 Installation Procedure ............................93 Anti-Condensation Heaters for Scanner, PCU and Trays ...................
  • Page 9 Attaching a Support Tray ..........................179 Punch Unit PU3060 (D706) ..........................182 Accessory Check ............................. 182 Installation Procedure ............................183 Booklet Finisher SR3220 (D3B9) ........................193 Accessory Check ............................. 193 Installation Procedure ............................194 Adjustment after Installing the Finisher......................202 Finisher SR3210 (D3B8) .............................
  • Page 10 Component Check ............................281 Installation Procedure ............................281 Internal Options ..............................287 List of Slots ..............................287 IEEE 1284 Interface Board Type M19 (D3C0) ....................288 Accessories ..............................288 Installation procedure ............................288 IEEE 802.11a/g/n Interface Unit Type M19 ....................... 290 Accessory Check .............................
  • Page 11 Overview of PostScript3 Unit Type M29 (Adobe PS) ................... 318 Installation procedure (Adobe PS) ........................318 XPS Direct Print Option Type M29 ........................322 Component Check ............................322 Installation Procedure ............................322 Data Overwrite Security Unit Type M19 (D3BS-03) ..................324 Overview .................................
  • Page 12 Beforehand ................................359 Special Tools and Lubricants ..........................360 Special Tools ..............................360 Lubricants ................................ 360 Cover Removal Order ............................361 Cover Layouts ..............................361 Exterior Covers ..............................365 Front Cover ..............................365 Controller Cover .............................. 366 Left Upper Cover............................. 367 Left Rear Cover ...............................
  • Page 13 Transfer Unit Open/Closed Sensor ......................... 443 Drive Unit ................................444 Drum/Waste Toner Motor ..........................444 Development Motor ............................444 Fusing/Paper Exit Motor (MP 2555 SP/3055 SP/3555 SP Only) ..............444 Fusing Motor (MP 4055 SP/5055 SP/6055 SP Only) ..................445...
  • Page 14 Paper Exit Motor (MP 4055 SP/5055 SP/6055 SP Only)................445 Registration Motor ............................446 Paper Feed Motor ............................446 Vertical Transport Motor ..........................446 Transfer Roller Contact Motor ........................447 Toner Hopper ..............................447 Toner Supply Motor ............................449 Fusing Unit ................................452 Fusing Unit ..............................
  • Page 15 Duplex/By-pass Motor ............................ 485 Duplex Entrance Motor ........................... 486 Duplex Entrance Sensor ..........................487 Duplex Exit Sensor ............................488 Bypass Tray Unit ..............................490 Bypass Tray ..............................490 Bypass Paper End Sensor ..........................492 Bypass Pick-up Roller ............................. 493 Bypass Paper Feed Roller ..........................493 Bypass Separation Roller ..........................
  • Page 16 System Maintenance ............................532 Service Program Mode ............................532 Entering SP Mode ............................532 Exiting SP Mode ............................. 533 Types of SP Modes ............................533 Remarks ................................536 Firmware Update (Remote Firmware Update)....................538 RFU Performable Condition ........................... 538 Firmware Update (SD Card) ..........................539 Overview .................................
  • Page 17 Retrieving the Device Logs via Operation Panel .................... 586 Retrieving the Device Logs via Web Image Monitor ..................588 SMC List Card Save Function ..........................592 Overview ................................. 592 Procedure ................................. 592 File Names of the Saved SMC Lists ....................... 594 Error Messages ..............................
  • Page 18 Jam Detection ..............................718 Paper Jam Display ............................718 Jam Codes and Display Codes ........................718 Sensor Locations ............................. 728 Paper Size Codes ............................. 728 Other Problems ..............................730 When SC670 Is Displayed ..........................730 When SC672 (Controller start up error) is displayed ..................730 Marks (Vertical Streaks) on Prints and Copies due to Scanning Problems ...........
  • Page 19 Feed / transport part ............................819 Bypass feed section ............................827 Duplex section ..............................829 Paper exit unit ..............................831 Paper Path and Sensor Locations ........................833 Air Flows (Fan Control) ............................836 Overview ................................. 836 Mechanism ..............................838 Electrical parts ..............................841 Block diagram ..............................

  • Page 20: Product Information

    Product Overview 1. Product Information Product Overview Component Layout Description Description Scanner Unit Bypass Tray Unit Reverse Unit Vertical Transport Paper Exit Unit Paper Feed Unit Fusing Unit Laser Unit OPC Drum Toner Supply Unit Duplex Unit...
  • Page 21 Product Overview Paper Path Description Description ARDF Booklet Finisher LCIT Bridge Unit LCIT (Tandem Tray)
  • Page 22 Product Overview Description Description ARDF Paper Feed Unit LCIT Internal Finisher Description Description Platen Cover Side Tray Unit...
  • Page 23 Vertical transport motor Reverse motor Duplex/bypass motor Fusing motor (MP 4055 SP/5055 SP/6055 SP only) Paper feed motor Fusing/paper exit motor (MP 2555 SP/3055 SP/3555 SP only) Drum/waste toner motor Paper feed tray lift motor Duplex entrance motor Polygon motor...

  • Page 24: Machine Codes And Peripherals Configuration

    Machine Codes and Peripherals Configuration Machine Codes and Peripherals Configuration System Configuration and Options External Options for MP2555/MP3055/MP3555 (mainly Europe) Item Machine Code Paper Feed Unit PB3150 D694 Caster Table Type M3 D178 LCIT PB3170 D695 LCIT RT3030 D696 Paper Feed Unit PB3210 D787 1 Bin Tray BN3110 D3CQ...
  • Page 25 Machine Codes and Peripherals Configuration Item Machine Code Finisher SR3210 D3B8 Booklet Finisher SR3220 D3B9 External Options for MP2555/MP3055/MP3555 (mainly Asia) Item Machine Code SPDF DF3100 D3B0 ARDF DF3090 D779 Platen Cover PN2000 D700 Paper Feed Unit PB3150 D694 Caster Table Type M3 D178 LCIT PB3230 D695...
  • Page 26 Machine Codes and Peripherals Configuration Item Machine Code Booklet Finisher SR3220 D3B9 External Options for MP2555/MP3055/MP3555 (mainly North America) Item Machine Code SPDF DF3100 D3B0 ARDF DF3090 D779 Handset HS3020 D739 Paper Feed Unit PB3150 D694 Caster Table Type M3 D178 LCIT PB3230 D695...
  • Page 27 Machine Codes and Peripherals Configuration External Options for MP4055/MP5055 (mainly Europe) Item Machine Code Paper Feed Unit PB3150 D694 Caster Table Type M3 D178 LCIT PB3170 D695 LCIT RT3030 D696 Paper Feed Unit PB3210 D787 1 Bin Tray BN3110 D3CQ Internal Multi-Fold Unit FD3000 M482 Bridge Unit BU3070...
  • Page 28 Machine Codes and Peripherals Configuration External Options for MP4055/MP5055 (mainly Asia) Item Machine Code SPDF DF3100 D3B0 ARDF DF3090 D779 Platen Cover PN2000 D700 Paper Feed Unit PB3150 D694 Caster Table Type M3 D178 LCIT PB3230 D695 LCIT RT3030 D696 Paper Feed Unit PB3220 D787 1 Bin Tray BN3110...
  • Page 29 Machine Codes and Peripherals Configuration External Options for MP4055/MP5055 (mainly North America) Item Machine Code Handset HS3020 D739 Paper Feed Unit PB3150 D694 Caster Table Type M3 D178 LCIT PB3230 D695 LCIT RT3030 D696 Paper Feed Unit PB3220 D787 1 Bin Tray BN3110 D3CQ Internal Multi-Fold Unit FD3000 M482...
  • Page 30 Machine Codes and Peripherals Configuration Item Machine Code Booklet Finisher SR3240 D3BB External Options for MP6055 (mainly Europe and Asia) Item Machine Code Paper Feed Unit PB3150 D694 Caster Table Type M3 D178 LCIT PB3170 (Europe) D695 LCIT PB3230 (Asia) LCIT RT3030 D696 Paper Feed Unit PB3210 (Europe)
  • Page 31 Machine Codes and Peripherals Configuration External Options for MP6055 (mainly North America) Item Machine Code Handset HS3020 D739 Paper Feed Unit PB3150 D694 Caster Table Type M3 D178 LCIT PB3230 D695 LCIT RT3030 D696 Paper Feed Unit PB3220 D787 1 Bin Tray BN3110 D3CQ Internal Multi-Fold Unit FD3000 M482...
  • Page 32 Specifications Specifications See “Appendices” for the following information: • Machine Specifications • Software Accessories • Supported Paper Sizes • Optional Specifications...

  • Page 33: Installation Requirements

    Installation Requirements 2. Installation Installation Requirements Environment Temperature Range: 10 °C to 32 °C (50 °F to 89.6 °F) Humidity Range: 15% to 80% RH Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight.) Ventilation: Room air should turn over at least 3 times/hr/person Ambient Dust: Less than 0.10 mg/m Avoid an area which is exposed to sudden temperature changes.

  • Page 34: Machine Dimensions

    Installation Requirements Right to left: Within 5 mm (0.2") of level Place the copier near the power source, and provide clearance as shown: Rear: Over 101 mm (4") Right: Over 432 mm (17") Front: Over 750 mm (15.8") Left: Over 100 mm (4") •...

  • Page 35: Power Requirements

    Installation Requirements [B]: 340mm (with D696) [C]: 1210 mm (with D3B0), 1160 mm (with D779) [D]: 657 mm (with D3BA or D3BB) Power Requirements • Make sure that the wall outlet is near the copier and easily accessible. • Make sure the plug is firmly inserted in the outlet. •...

  • Page 36: Main Machine Installation

    Main Machine Installation Main Machine Installation Important Notice on Security Issues In order to increase the security of the MFP, and to ensure that the customer sets the administrator password, an administrator set/change prompt display is shown up at the first power-up. Overview •...
  • Page 37 Main Machine Installation • When Supervisor / Administrator 1-4 passwords are configured via network, the "Change Supervisor login password" window will not display. • The passwords for Supervisor or Administrator 1 to 4 can be set via "System Settings". But the Program/Change Administrator screen appears every time the power switch is turned ON if the passwords are input this way.
  • Page 38 Main Machine Installation • To enter the SP mode, there are two ways to display the number keyboard on screen; 1. Press the "Document Server" icon. 2. Press and hold the button [A] located at the left side of the operation panel and "Check Status [B]" at the same time.
  • Page 39 Main Machine Installation Installation Flow Chart MP 2555SP, MP 3055SP, MP 3555SP...
  • Page 40 Main Machine Installation MP 4055SP, MP 5055SP, MP 6055SP Accessory Check Check the quantity and condition of the accessories in the box against the following list: Description Q'ty Remarks Plate: Logo: RIC Sheet: Logo Rear Lower Gap Cover Cap Cover Stopper: Paper Exit Tray NFC Tag Decal: Paper Tray...

  • Page 41: Installation Procedure

    Main Machine Installation Description Q'ty Remarks Power Supply Cord Cleaning Cloth Cleaning Cloth Holder Sheet: EMC address EU Only Caution: CE EU Only Caution: Smart Operation Panel NA/AA Only Caution: FCC NA Only Caution: FCC (for Canada) NA Only Sheet: Safety Information EU Only Sheet: Notes for Users (AIRPRINT) NA/AA: 1...
  • Page 42 Main Machine Installation • When you lift the machine, hold the correct parts, as shown in the photo below. Do not lift by holding the scanner unit, etc., because this might deform the machine or break the exterior covers. Remove the tapes and retainers on the DF.
  • Page 43 Main Machine Installation Remove the tapes on the exterior of the copier. Remove the cushioning material [A] on the exposure glass. Remove the orange tape on the scanner shipping locks. Remove the two scanner shipping locks [A] by rotating them 90 degrees counterclockwise. SC120 is displayed when the machine is turned ON with the shipping lock attached.
  • Page 44 Main Machine Installation • Keep the scanner shipping locks after installing the machine. The scanner shipping locks must be installed before moving the machine to a new location. • Before moving the machine, make sure to move the scanner carriage to the correct position with SP4-806-001 (Super SP mode) and reattach the shipping locks (page 101 "Moving the Machine").
  • Page 45 Main Machine Installation 10. Open the front cover and store the scanner support [A] in the storage location. • The factory setting sheet is kept in the storage location. 11. Close the front cover. For Machines with Preinstalled SPDF: Removal of Protective Sheet Open the DF.
  • Page 46 Main Machine Installation Close the DF. • If the protective sheet remains in the DF, a paper jam will be detected. Attaching the Paper Exit Tray Parts Attach the stopper [A] to the paper exit tray. • Before installing the stopper, move the bar inside the stopper in order to avoid damaging the bar. Pulling out the Feeler for the Paper Exit Full Sensor This procedure is unnecessary when attaching the Bridge Unit or the Inner Finisher.
  • Page 47 Main Machine Installation • It holds contact with the surface of the ejected paper and is still movable. Paper will get jammed in the following cases. • The paper exit feeler does not function due to obstacles (such as cables). •...
  • Page 48 Main Machine Installation 2: NFC Tag 3: ADF Caution Decal 4: Paper Size Tray Number Decal 5: Brand Logo for Smart Operation Panel 6: Brand Logo for Front cover 7: Bluetooth Decal Location for each decal...
  • Page 49 Main Machine Installation For Machines with Preinstalled ARDF: Fax Stamp Installation (Option) This procedure is required for the machine which has the fax function installed as standard. Open the ARDF original cover and stamp holder [A]. Install the fax stamp [A] provided with the machine. Close the holder.
  • Page 50 Main Machine Installation Toner Bottle Installation and Toner Initialization • This machine has toner bottle set detection and does not operate without the toner bottle. • Print Cartridge MP 3554 is compatible with MP 4055SP, MP 5055SP, MP 6055SP. However, Print Cartridge MP 6054 is incompatible with MP 2555SP, MP 3055SP, MP 3555SP.
  • Page 51 Main Machine Installation Connect the power cord to the machine. Use the power cord that is provided with the machine. Do not use any other power cord. Also, do not use an extension cord. While the front cover is open, turn on the main power switch. •...
  • Page 52 Close the front cover. The toner end recovery automatically starts • MP 2555/3055/3555/4055/5055/6055 series models do not require resetting the counter, because the replacement year/date is updated automatically. (This is different from the MP 2554/3054/3554/4054/5054/6054 series.) Check Image Quality / Settings Loading Paper When there are other options to be installed, install according to the procedure for each.
  • Page 53 Main Machine Installation Settings Relevant to the Service Contract Change the necessary settings for the following SP modes if the customer has made a service contract. SP No. Function Default SP5-045-001 Specifies the counting method used in meter charge mode. "0": 1 count Counter method SP5-104-001 (SSP)
  • Page 54 Main Machine Installation (2) Server connection check Enter the SP mode. Press [Firmware update] > [Update] > [Execute update]. Check if one of the following messages appears: "Will you download the latest package Ver *** and update?" or "The installed package is the latest version.". If the message appears, it is possible to execute ARFU.
  • Page 55 Main Machine Installation to Prohibit Updating via Web Image Monitor. Troubleshooting: If error code 71: [Network connection error] appears If error code 71: [Network connection error] appears when you click [Firmware update] > [Update] > [Execute update] in SP mode, check the following. •...
  • Page 56 Main Machine Installation How to find the IP address: Ask the customer to tell you the IP address of the DNS server. If the customer does not know it, ask the customer to check the IP address by one of the following ways: 1.
  • Page 57 RC Gate Type BN1 does not support 2048 bit encryption level communication with Ricoh devices (HTTPS Managed device). Therefore, the device cannot be registered under RC Gate Type BN 1. 2) Ricoh device (HTTPS Managed) that supports only 512 bit encryption level is registered as an external appliance.
  • Page 58 Main Machine Installation Specifying the Time and Day of the Week to Prohibit Updating via Web Image Monitor Start Web Image Monitor. Log in as the machine administrator. Point to [Device Management], and then click [Configuration]. Click "Auto Firmware Update". Turn the main power OFF and back ON again after setting SP5-886-111 (AutoUpdateSetting) to "1 (ON)".

  • Page 59: Moving The Machine

    Main Machine Installation Moving the Machine This section shows you how to manually move the machine from one floor to another floor. Before turning off the main power, make sure 100% is shown as available memory on the screen if the fax option is installed. •...
  • Page 60 Main Machine Installation • When moving the machine, do not press against the ADF. • Do not push the center part of the rear cover. Do not hold the covers of the stabilizers. • Do not put hard pressure on the rear cover [A] when moving or picking up the machine as it is fragile.

  • Page 61: Transporting The Machine

    Main Machine Installation • Hold 4 corners on the bottom base when holding the machine with the optional paper feeding tray joined to the main machine. Do not hold any other parts. Transporting the Machine Do SP4-806-001 (Super SP mode) to move the scanner carriage from the home position. This prevents dust from falling into the machine during transportation.
  • Page 62 Main Machine Installation Make sure that the belt is over the front cover (at 45 - 75cm height from the ground).

  • Page 63: Accessory Check

    Paper Feed Unit PB3210/ PB3220 Paper Feed Unit PB3210/ PB3220 Accessory Check Description Q’ty Screws (M4 × 10) Screw with Spring Washer (M4 × 10) Securing Bracket Installation Procedure • The machine should be held at the correct locations and lifted gently. •...
  • Page 64 Paper Feed Unit PB3210/ PB3220 Remove the items provided (fixing screws, etc.) from the package. Holding the grips on the machine, align it with the locating pins [A], and place the machine on the paper feed unit. • When you lift the machine, hold the correct locations. •...
  • Page 65 Paper Feed Unit PB3210/ PB3220 Attach the securing brackets [A] to two positions on the left and right at the rear of the machine (screws: 1 each). • If the anti-condensation heater for this optional tray is to be installed, connect its heater harness prior to this step (step 6) (Tray Heater for Paper Feed Unit PB3210 / PB3220).
  • Page 66 Paper Feed Unit PB3210/ PB3220 Attach the decals as shown below. [A]: Tray number decal [B]: Paper size decal • The tray number decal and paper size decal are packaged together with the machine. 10. Lock the casters of the paper feed unit. 11.
  • Page 67 Paper Feed Unit PB3210/ PB3220 • Paper size for the paper feed unit can be changed with following SPs. SP5-181-009 (0: A4 LEF or 1: LT LEF) for Tray 3 SP5-181-010 (0: A3 or 1: DLT) for Tray 3 SP5-181-011 (0: B4 or 1: LG) for Tray 3 SP5-181-012 (0: B5 LEF or 1: Exe LEF) for Tray 3 SP5-181-014 (0: A4 LEF or 1: LT LEF) for Tray 4 SP5-181-015 (0: A3 or 1: DLT) for Tray 4...
  • Page 68 Paper Feed Unit PB3150 Paper Feed Unit PB3150 Accessory Check Description Q’ty Screws - M4 × 10 Screw with Spring Washer - M4 × 10 Securing Bracket Installation Procedure • The machine should be held at the correct locations and lifted gently by two people. •...
  • Page 69 Paper Feed Unit PB3150 Remove the orange tape and retainers. Remove the items provided (fixing screws, etc.) from the package. Install this option on the Caster Table (Caster Table Type M3 (D178)). Holding the grips on the machine, align it with the locating pins [A], and place the machine on the paper feed unit.
  • Page 70 Paper Feed Unit PB3150 • When you lift the machine, hold the correct locations. • Do not hold any other parts of the machine when lifting it, because this may cause the machine to deform. • Do not put the machine down on the paper feed unit as a temporary resting place. This may cause the paper feed unit to deform.
  • Page 71 Paper Feed Unit PB3150 Attach the rear lower gap cover [A] ( x 2) Return the paper feed tray to the machine. 10. Attach the decals as shown below. [A]: Tray number decal [B]: Paper size decal • The tray number decal and paper size decal are packaged together with the machine. 11.
  • Page 72 Paper Feed Unit PB3150 13. Turn the main power switch ON. 14. Set the paper, and check that the paper size set in the paper feed tray is displayed on the operation panel. • Paper size for the paper feed unit can be changed with following SP. SP5-181-009 (0: A4 LEF or 1: LT LEF) SP5-181-010 (0: A3 or 1: DLT) SP5-181-011 (0: B4 or 1: LG)
  • Page 73 LCIT PB3170/ PB3230 LCIT PB3170/ PB3230 Accessory Check Description Q’ty Securing Bracket Screw(M4×10) Hexagonal Bolt Installation Procedure • The machine should be held at the correct locations and lifted gently. • If it is lifted without care, handled carelessly or dropped, it may result in an injury. •...
  • Page 74 LCIT PB3170/ PB3230 Remove the items provided (fixing screws, etc.) from the package. Holding the grips on the machine, align it with the locating pins [A], and place the machine on the paper feed unit. • When you lift the machine, be sure to hold the grips on the machine. •...
  • Page 75 LCIT PB3170/ PB3230 Using a securing bracket as a screwdriver, secure the machine to the LCT unit (hexagonal bolt: M4×8: 1). Attach the securing brackets [A] to two positions on the left and right at the rear of the machine. •...
  • Page 76 LCIT PB3170/ PB3230 Attach the decals as shown below. [A]: Tray number decal [B]: Paper size decal • The tray number decal and paper size decal are packaged together with the machine. 10. Lock the casters of the paper feed unit. 11.
  • Page 77 LCIT PB3170/ PB3230 14. Adjust the registration for the paper feed unit. SP1-001-0xx (Leading Edge Registration Tray 3) -055 Tray3: Thin -062 Tray3: Thin:1200 -056 Tray3: Plain -063 Tray3: Plain:1200 -057 Tray3: Mid-thick -064 Tray3: Mid-thick:1200 -058 Tray3: Thick 1 -065 Tray3: Thick 1:1200 -059...
  • Page 78 LCIT PB3170/ PB3230 Remove the left tray side fence (front) [A] and the left tray side fence (rear) [B] ( ×2). Attach the fences to the required position (A4 or LT) ( ×2). Set the paper size setting. • SP5-181-009 (0: A4 LEF or 1: LT LEF)
  • Page 79 LCIT RT3030 (D696) LCIT RT3030 (D696) Accessory Check Description Q’ty Remarks Connector Cover Front Bracket Rear Bracket Harness Stud screw Joint Pins Tapping Screw – M3 × 6 Screw – M3 × 6 Installation Procedure • When installing this option, turn the power of the machine off, and unplug the power plug from the wall socket.
  • Page 80 LCIT RT3030 (D696) Remove the orange tape and retainers. Remove the enclosed items (stud screws, etc.). Remove the eight covers on the right of the paper feed unit.
  • Page 81 LCIT RT3030 (D696) Attach the joint pins [A] to the front and rear on the right of the paper feed unit. Attach the brackets [A] and [B] at the positions of the joint pins ( ×4). Remove the rear lower gap cover [A] (...
  • Page 82 LCIT RT3030 (D696) Take off the securing brackets [A] from the two positions on the left and right at the rear of the machine. Remove the paper feed unit rear cover [A] ( ×2). Connect the harness [A] ( x2). For the machine with Paper Feed Unit PB3170/ PB3230 For the machine with Paper Feed Unit PB3210/ PB3220...
  • Page 83 LCIT RT3030 (D696) 10. Clamp the harness (PB3170/ PB3230: ×9, PB3210/ PB3220: ×5). For the machine with Paper Feed Unit PB3170/ PB3230 For the machine with Paper Feed Unit PB3210/ PB3220 11. Attach the paper feed unit rear cover.
  • Page 84 LCIT RT3030 (D696) 12. Attach the rear lower gap cover [A] ( x2). 13. Attach the hook of the side LCT to the bracket. 14. Connect the cable [A] of the side LCT to the machine ( ×1).
  • Page 85 LCIT RT3030 (D696) 15. Attach the cable cover [A] ( ×1). 16. Push the side LCT towards the machine. 17. Turn the power switch ON. 18. Set the paper, and check that the paper size set in the paper feed tray is displayed on the operation panel. 19.
  • Page 86 LCIT RT3030 (D696) The paper size can be changed to A4 LEF, LT LEF, or B5 LEF. Open the tray cover. Remove the upper screw at the front side fence, and after setting the side fence to the position of the paper (outer: A4 LEF, center: LT LEF, inner: B5 LEF), tighten the screw that was removed( ×1).
  • Page 87 Caster Table Type M3 (D178) Caster Table Type M3 (D178) Accessory Check Description Q’ty Remarks Right Lower Cover Used when not installing the Paper Feed Unit PB3150. Securing Bracket Screws (M4 × 10) Screw with Spring Washer (M4 × 10) Installation Procedure •...
  • Page 88 Caster Table Type M3 (D178) For Installing Directly under the Main Machine Attach the 3 locating pins. Holding the grips on the machine, align it with the locating pins, and place the machine on the caster table. • When you lift the machine, hold the lifting handles. •...
  • Page 89 Caster Table Type M3 (D178) Attach the right lower cover provided with this option to the right lower side of the main machine. Return the paper feed tray to the machine or the paper feed unit on the caster table. For Installing under PB3150 Place the paper feed unit [B] on the caster table [A].
  • Page 90 Caster Table Type M3 (D178) • Be sure to use the specified grips on the main machine. Using any other positions may damage the machine. • Do not put the machine down on the PB3150 as a temporary resting place. This may cause the PB3150 to deform.
  • Page 91 Platen Cover PN2000 (D700) Platen Cover PN2000 (D700) Accessory Check Check that you have the accessories indicated below. Descriptions Q’ty Remarks Platen Cover Platen Sheet Feeler Guide Stepped Screw Installation Procedure • Unplug the machine power cord before starting the following procedure. Install the stepped screws ( ×...
  • Page 92 Platen Cover PN2000 (D700) Install the feeler guide [A]. Install the platen cover [A]. Place the platen sheet [A] on the exposure glass.
  • Page 93 Platen Cover PN2000 (D700) Line up the rear left corner of the platen sheet flush against corner [B] on the exposure glass. Close the platen cover. Open the platen cover. Press the surface of the platen sheet gently to fix it on the platen cover securely. Connect the power cord and turn on the main power.
  • Page 94 ARDF DF3090 ARDF DF3090 Accessory Check Description Q’ty ARDF Screw Knob Screw Stud Screw (Small) Stud Screw (Large) Attention Decal - Top Cover Decal - Exposure Glass Installation Procedure • Turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 95 ARDF DF3090 Insert the two stud screws ([A] is the larger stud, [B] is the smaller stud). Mount the ARDF [A] by aligning the screw keyholes [B] of the ARDF support plate over the stud screws. Slide the ARDF toward the front of the machine. Secure the ARDF with the two knob screws [C].
  • Page 96 ARDF DF3090 Remove the rear cover [A]. 10. Connect the ARDF cable as shown and mount the bracket [A] on the machine’s rear frame. Make sure to connect the grounding wire. 11. Connect the scanner cable to the connector at the machine’s rear. 12.
  • Page 97 ARDF DF3090 14. Slide the stamp holder [A] out and install the stamp cartridge in it, if necessary. 15. Close the holder. After the stamp installation, be sure to slide the holder in correctly. Make sure to slide it in thoroughly until the reference marks on the holder and exterior cover are aligned.
  • Page 98 ARDF DF3090 17. Attach the decal [A] to the scanner front cover. 18. Plug in and turn ON the main power. 19. Set SP4-688-001 (DF Density Adjustment ARDF) to "106". 20. Check the ARDF operation, and make a full size copy. Check that the registrations (side-to-side and leading edge) and image skew are correct.

  • Page 99: Accessory Check

    SPDF DF3100 SPDF DF3100 Accessory Check Description Q’ty Remarks Attention Decal – Top Cover Decal – Exposure Glass Ferrite Core (L) Ferrite Core (S) Face-Up Document Decal Knob Screw Stud Screw Screw (3x6) Installation Procedure • Turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 100 SPDF DF3100 Attaching the SPDF When unpacking, hold both sides of the SPDF and take it out of the box. Place the unit on the machine temporarily, and remove the orange tapes and shipping retainers. Remove the accessories in the package (boards, fixing screws, etc.). Attach the 2 stepped screws to the machine.
  • Page 101 SPDF DF3100 Fix the SPDF to the machine (coin screws×2) Release the lever [A], then open the pressure plate sheet [B], and gently remove the protective sheet [C]. Remove the filament tape, and shut the pressure plate sheet. Remove the platen sheet [A], and set it on the exposure glass. Align it with the left scale and rear scale of the printer.
  • Page 102 SPDF DF3100 10. Close the SPDF slowly, and attach the platen sheet and SPDF. 11. Remove the rear cover [A]. 12. Remove the controller box cover [A]. Red Circle: Remove, Blue Circle: Loosen 13. Connect the SPDF cable as shown and mount the brackets [A] and [B] on the machine’s rear frame. Make sure to connect the grounding wire.
  • Page 103 SPDF DF3100 14. Connect the scanner cable to the connector at the machine’s rear.
  • Page 104 SPDF DF3100 15. Attach the scanner cable with the bracket [A] to the inside of the controller box. 16. Connect the cable to the IPU (CN531). 17. Attach the supplied ferrite core (L) [A] and ferrite core (S) [B]. Attach [A] close to the connector. Attach [B] near the end of the tube.
  • Page 105 SPDF DF3100 18. Reattach the controller box cover and the rear cover. 19. Attach the decals [A] and [B] to the SPDF. 20. Attach the decal [A] to the scanner front cover.
  • Page 106 SPDF DF3100 Adjust SP Settings Turn ON the main power. Set SP4-688-002 (Scan Image Density Adjustment 1-pass DF) to "101". Execute SP4-730-002 (FROM Main Factory Setting Execution ON/OFF). Check the vertical registration for the SPDF. Create an original as shown in the following picture. The large white arrow indicates the direction of feed.
  • Page 107 SPDF DF3100 SP descriptions • SP4-688-002 (Scan Image Density Adjustment: 1-pass DF) Adjusts density difference between Book and ADF. This SP is only for the SPDF models. • SP4-730-002 (FROM Main Factory Setting Execution ON/OFF) Copies the parameters written in FROM in the SPDF to the engine board in the MFP. This SP is only for the SPDF models.
  • Page 108 Anti-Condensation Heaters for Scanner, PCU and Trays Anti-Condensation Heaters for Scanner, PCU and Trays • Turn off the main power and disconnect the power supply cord when installing this option. Overview The following diagram shows the heater configuration. When installing the heater, the heater board is required. Heater Board •...
  • Page 109 Anti-Condensation Heaters for Scanner, PCU and Trays Remove the paper exit tray [A]. Remove the left upper cover [A] ( ×1). • Slide the cover in the direction of the blue arrow. Remove the controller cover [A]. Open the 1st and 2nd paper feed trays slightly. Remove the left cover [A].
  • Page 110 Anti-Condensation Heaters for Scanner, PCU and Trays Remove the rear cover [A]. Remove the rear lower gap cover [A] (hook×2).
  • Page 111 Anti-Condensation Heaters for Scanner, PCU and Trays Remove the rear lower cover [A]. 10. Attach the heater board [A] ( x3). 11. Attach the clamps (LWSM-0306A). Connect the PSU harness [A] to CN904 of the PSU and CN920 of the heater board, and clamp the harness [A].
  • Page 112 Anti-Condensation Heaters for Scanner, PCU and Trays 12. Connect the BCU harness [A] to CN121 of the BCU and CN930 of the heater board. 13. Clamp the harness. 14. Clamp the harness [A] which was connected in step 12.
  • Page 113 Anti-Condensation Heaters for Scanner, PCU and Trays 15. Attach the clamp (LWS-1211A). 16. Connect the PFU harness [A] to CN921 of the heater board. 17. Attach the socket on the PFU harness [A] to the rear frame of the main unit.

  • Page 114: Anti-Condensation Heater (Scanner)

    Anti-Condensation Heaters for Scanner, PCU and Trays 18. Connect the connector. 19. Clamp the PFU harness ( x3). Anti-Condensation Heater (Scanner) • Unplug the machine power cord before starting the following procedure. • Do the following procedure not to damage any harnesses. •...
  • Page 115 Anti-Condensation Heaters for Scanner, PCU and Trays Installation Procedure Install the heater board. (Installation Procedure) Connect the Scanner/PCU Harness [A] to CN922 of the heater board [B] and clamp the harness. Attach the clamps around the controller board in the rear main unit. Route the heater cable to the rear of the main unit.
  • Page 116 Anti-Condensation Heaters for Scanner, PCU and Trays Clamp the harness [A]. Open the DF or platen cover. Remove the guide scale [A]. Remove the sheet-through exposure glass [A].
  • Page 117 Anti-Condensation Heaters for Scanner, PCU and Trays Remove the rear scale [A]. 10. Remove the left scale and the exposure glass [A]. • The exposure glass and the left scale are attached with double-sided tape. 11. Move the carriage to the right. 12.
  • Page 118 Anti-Condensation Heaters for Scanner, PCU and Trays 13. Remove the release paper [A] on the back side of the bracket, and secure the heater [B] with the seal, aligning it with the boss on the frame. 14. Pull the harness [A] out of the frame hole. Route the harness into the harness guide.
  • Page 119 Anti-Condensation Heaters for Scanner, PCU and Trays 15. Set the tabs into the cutout [A], and attach the heater cover [B]. 16. Connect the connector, which is shown in step 14, to the Scanner/PCU Harness. 17. Attach the scanner scales and exposure glass, and all covers which have been removed. Anti-Condensation Heater (PCU) •...
  • Page 120 Anti-Condensation Heaters for Scanner, PCU and Trays Description Q'ty Shown in the Remarks Overview as heater has been installed. PCU Heater THERMOSTAT:ASS'Y SCREW:SMALL ROUND/SPRING:M3X6 DECAL:WARNING (HIGH TEMPERATURE) Installation Procedure Install the heater board. (Installation Procedure) Connect the Scanner/PCU Harness cable [A] to CN922 of the heater board [B] and clamp the harness. Attach the clamps around the controller board in the rear main unit.
  • Page 121 Anti-Condensation Heaters for Scanner, PCU and Trays Route the heater cable to the rear of the main unit. Open the front cover. Open the right cover. Open the transfer unit [A]. Remove the PCDU [A].
  • Page 122 Anti-Condensation Heaters for Scanner, PCU and Trays Pull out the waste toner bottle [A] ( x1). 10. Take off the heater bracket [A]. 11. Attach the anti-condensation heater (PCU) [A] to the heater bracket [B]. • Fit the anti-condensation heater (PCU) [A] into the tab [C] on the heater bracket [B]. 12.
  • Page 123 Anti-Condensation Heaters for Scanner, PCU and Trays 13. Put back the anti-condensation heater (PCU) [A], and then pass the heater harnesses out through the opening [B] at the inner rear side of the main unit. 14. For MP 4055 SP, MP 5055 SP, and MP 6055 SP only: Remove the development bearing cooling fan [A]. 15.
  • Page 124 Anti-Condensation Heaters for Scanner, PCU and Trays 16. Attach the warning decal on the bracket. 17. Reattach the development bearing cooling fan, PCDU, waste toner bottle and covers which have been removed. Tray Heater for Main Unit • Turn off the main power switch and disconnect the power supply cord when installing this option. Accessory Check Description Q’ty...
  • Page 125 Anti-Condensation Heaters for Scanner, PCU and Trays Install the heater board. (Installation Procedure) Pull out the first and second paper feed trays. Connect the harness of the tray heater [A] for the main unit to the socket in the inner rear frame of the main unit ( x1).
  • Page 126 Anti-Condensation Heaters for Scanner, PCU and Trays Do the following two steps to set the Anti-Condensation Heater to be constantly ON. Set the setting of SP5-805-001 (Anti-Condensation Heater ON/OFF setting) to [1]. Manually disconnect the PCU and scanner heaters. • The PCU and scanner heaters must be disabled because the temperature in the machine could become too high, causing problems with toner clogging, or damage to the scanner lamp stabilizer.
  • Page 127 Anti-Condensation Heaters for Scanner, PCU and Trays Pass the harness of the heater [A] for the optional paper feed unit through the hole in the inner rear frame of the optional paper feed unit, and then attach it ( x1). Remove the bracket [A].
  • Page 128 Anti-Condensation Heaters for Scanner, PCU and Trays Connect the PFU harness [A] of the optional paper feed unit to the relay harness [B] of the main unit and the heater harness [C]. • Put the PFU harness through the hole which is revealed when the bracket is removed in step 6. Reattach the rear cover of the optional paper feed unit, securing brackets, and rear lower cover of the main unit.
  • Page 129 Anti-Condensation Heaters for Scanner, PCU and Trays Description Q’ty Shown in the Overview as SCREW:SPRING WASHER:ROUND POINT:M4X10 Installation Procedure In North America, this option has a decal [A] attached that says 110V-130V. Peel off this decal. Install the heater board. (Installation Procedure) Pull out the paper feed tray of PB3150.
  • Page 130 Anti-Condensation Heaters for Scanner, PCU and Trays Remove the bracket [A]. Remove the rear cover [A] of Paper Feed Unit PB3150. Connect the PFU harness [A] of the optional paper feed unit to the relay harness [B] of the main unit and the heater harness [C].
  • Page 131 Anti-Condensation Heaters for Scanner, PCU and Trays To gain access to the connector at the back of the board, remove the controller board’s screws and clamp. Tilt the controller board to the front to expose the connector, and then connect the heater harness. Reattach the rear cover of the paper feed unit PB3150, securing brackets, and rear lower cover of the main unit.
  • Page 132 Anti-Condensation Heaters for Scanner, PCU and Trays Set the setting of SP5-805-001 (Anti-Condensation Heater ON/OFF setting) to [1]. Manually disconnect the PCU and scanner heaters. • The PCU and scanner heaters must be disabled because the temperature in the machine could become too high, causing problems with toner clogging, or damage to the scanner lamp stabilizer.
  • Page 133 Anti-Condensation Heaters for Scanner, PCU and Trays Pass the harness of the heater [A] for the optional tray out through the hole in the inner rear frame of the optional LCT unit, and then attach it ( x1). Remove the bracket [A]. Remove the rear cover [A] of the optional LCT unit.
  • Page 134 Anti-Condensation Heaters for Scanner, PCU and Trays Connect the PFU harness [A] of the optional LCT unit to the relay harness [B] of the main unit and the heater harness [C]. • Put the PFU harness through the hole which is revealed when the bracket is removed in step 4. Reattach the rear cover of the optional LCT unit, securing brackets, and rear lower cover of the main unit.
  • Page 135 1 Bin Tray BN3110 (D3CQ) 1 Bin Tray BN3110 (D3CQ) Accessory Check Description Q’ty Remarks Tray 1-bin tray unit Tray support bar Harness Gear Screw: M3 x 8 Harness cover Paper support guide Not used for this machine Installation Procedure •...
  • Page 136 1 Bin Tray BN3110 (D3CQ) • To use together with the “Internal Finisher SR3130” or “Internal Finisher SR3180”, first attach the bottom plate of Internal Finisher SR3130 and Internal Finisher SR3180, and then install the 1-bin tray. Remove the orange tape and shipping retainers. Remove the accessories (fixing screws, etc.) provided with the machine.
  • Page 137 1 Bin Tray BN3110 (D3CQ) Remove the paper exit feeler [A]. Tuck in the lever [A] for detecting when the tray is full. Open the front cover, and then remove the upper left cover [A] by pulling it towards the front ( ×1).
  • Page 138 1 Bin Tray BN3110 (D3CQ) Remove the inverter tray [A], and tray support rod cover [B] ( ×1). 10. Remove the paper exit cover [A] ( ×1). 11. Attach the gear [A] provided with the accessories. 12. Attach the 1-bin tray unit [A]. Make sure to engage it with the gear attached in the previous step.
  • Page 139 1 Bin Tray BN3110 (D3CQ) 13. Attach the harness provided with the accessories. 14. Attach the tray support bar [A] ( ×1). When attaching the tray support bar [A], make sure that the harness attached in the previous step goes through the slit in the tray support bar circled in blue [A] and comes outside of it as shown below.
  • Page 140 1 Bin Tray BN3110 (D3CQ) 15. Hook the 1-bin tray [A] onto the 1-bin tray unit, aligning the positions in the blue circle. 16. Connect the harness to the 1-bin tray, and bring it around. 17. Insert the tray support bar firmly in the 1-bin tray, and attach the harness cover [A]. 18.
  • Page 141 1 Bin Tray BN3110 (D3CQ) 20. Turn ON the main power. 21. Check that output to this tray can be selected on the operation panel, and check the operation. Checking the Position of the Paper Exit Feeler Check the following points for the paper exit feeler [A] at the paper exit. •...
  • Page 142 Internal Shift Tray SH3070 (D691) Internal Shift Tray SH3070 (D691) Accessory Check Description Q’ty Tray Cover Lever Not used for this machine Sheet Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 143 Internal Shift Tray SH3070 (D691) Remove the orange tapes, shipping retainers, and provided accessories (fixing screws, etc.). Attach the tray cover [B] to the shift tray [A]. Remove the paper exit tray [A].
  • Page 144 Internal Shift Tray SH3070 (D691) Remove the connector cover [A]. Attach the shift tray [A]. Remove the paper exit feeler [A]. Attach the Mylar sheets [A] at the sides of the paper exit cover. • Make sure to attach the Mylar as shown in the photo below. This is to prevent curling when the paper lands in the tray.
  • Page 145 Internal Shift Tray SH3070 (D691) • The Mylar's side edge should be flush against the side of the cover, i.e. along the yellow dotted line. Reattach the paper exit tray and close the right door. Tuck in the lever [A] for detecting when the tray is full. 10.
  • Page 146 Internal Shift Tray SH3070 (D691) • It can move in line with the ejection of paper • It holds contact with the surface of the ejected paper and is still movable Paper will get jammed in the following cases. • The paper exit feeler does not function due to obstacles (such as cables).
  • Page 147 Side Tray Type M3 (D725) Side Tray Type M3 (D725) Accessory Check Description Q’ty Left Extension Tray Upper Extension Tray Fixing Plate Knob Screw Tapping screw - M3 x 8 Tapping screw - M4 x 14 Bracket Paper Support Guide Driven Roller (Flat) SHEET:NOTE_OPTIONAL_UNIT:EXP Installation Procedure...
  • Page 148 Side Tray Type M3 (D725) - Internal Finisher SR 3180 (D766) - Internal Finisher SR 3130 (D690) - Internal Multi-fold Unit FD3000 (M482-17, -21) • To use together with the "1 Bin Tray BN3110 (D3CQ)", attach the "1 Bin Tray BN3110 (D3CQ)" first before installing the side tray.
  • Page 149 Side Tray Type M3 (D725) Tuck in the lever [A] for detecting when the tray is full. Remove the driven roller [B] at the machine’s exit tray and attach the supplied driven roller [A]. • Insert a flathead screwdriver into the depression in the center, and then, lifting the driven roller, unlock the part indicated by the red arrow.
  • Page 150 Side Tray Type M3 (D725) Attach the paper support guide [A] (Tab x4). Open the right cover, and then remove the upper front cover [A]. • When removing the upper front cover, release the hooks at the back of the cover. •...
  • Page 151 Side Tray Type M3 (D725) Remove the connector cover [A]. Attach the bracket [A]. 10. Reattach the covers, and close the right door. 11. Attach the side tray unit [A] to the machine, and fix it with a knob screw.
  • Page 152 Side Tray Type M3 (D725) 12. Attach the fixing plate [A] ( ×1). 13. Attach the upper extension tray [A] and the left extension tray [B]. 14. Turn ON the main power. 15. Check that paper output to the side tray can be selected at the operation panel, and check the operation.

  • Page 153: Accessory Check

    Bridge Unit BU3070 (D685) Bridge Unit BU3070 (D685) Accessory Check Description Q’ty Tapping Screw- M3 × 8 Screw - M4 Knob Screw - M4 Right Front Bracket Upper Left Cover Left Front Bracket Paper Support Guide Driven Roller (Flat) SHEET:NOTE_OPTIONAL_UNIT:EXP Installation Procedure •...
  • Page 154 Bridge Unit BU3070 (D685) Remove the orange tapes, shipping retainers, and provided accessories (fixing screws, etc.). Remove the paper exit tray [A]. Remove the connector cover [A]. Remove the paper exit feeler [A].
  • Page 155 Bridge Unit BU3070 (D685) Tuck in the lever [A] for detecting when the tray is full. Remove the driven roller [B] at the machine’s exit tray and attach the supplied driven roller [A]. • Insert a flathead screwdriver into the depression in the center, and then, lifting the driven roller, unlock the part indicated by the red arrow.
  • Page 156 Bridge Unit BU3070 (D685) Attach the paper support guide [A] (Tab x4). Open the front cover. Remove the upper left cover [A] ( ×1). • The screw removed is used again in step 14. 10. Open the right cover, and then remove the upper front cover [A]. •...
  • Page 157 Bridge Unit BU3070 (D685) • Tilt the operation panel [B] upward to a horizontal position, and then remove the upper front cover [A]. 11. Attach the right front bracket [A]. 12. Attach the bridge unit to the machine (using the knob screw [A]). 13.
  • Page 158 Bridge Unit BU3070 (D685) 14. Attach the upper left cover [A] provided with the accessories. 15. Attach the L type connecting bracket [A]. To fix the bridge unit securely on the machine, tighten the finisher's joint bracket [A] and the L type connecting bracket [B] together when installing the finisher.
  • Page 159 Internal Multi-fold Unit FD3000 (M482-17, -21) Internal Multi-fold Unit FD3000 (M482-17, -21) Accessory Check Description Q'ty Remarks Paper Exit Tray Base Plate Correction Plate for Side to side registration Coin Screw M4 Screw M4x6 Screw M3x6 Bind Screw M3x6 Coin Screw M4x8 Paper Exit Guide (Relay) Use this when connecting the finisher beyond the internal multi-fold unit.
  • Page 160 Internal Multi-fold Unit FD3000 (M482-17, -21) When installing the internal multi-fold unit alone Use the paper exit tray [1] and the paper relay cover [10]. When connecting the finisher beyond the internal multi-fold unit Use the paper exit guide (relay) [9] and the left upper cover [11]. The customer should keep the unused accessories included with the product.
  • Page 161 Internal Multi-fold Unit FD3000 (M482-17, -21) option. Unpack the internal multi-fold unit [A]. Hold the parts circled in blue. Do not hold other parts. Doing so may damage exterior cover or deform the frame. Remove the orange tapes and shipping retainers, and take out the accessories (fixing screws, etc.) provided with this unit.
  • Page 162 Internal Multi-fold Unit FD3000 (M482-17, -21) Open the right cover, and remove the upper front cover [A]. • When removing the upper front cover, release the hooks at the back of the cover. • Tilt the operation panel [B] upward to a horizontal position, and then remove the upper front cover [A].
  • Page 163 Internal Multi-fold Unit FD3000 (M482-17, -21) Remove the inverter tray [A]. Remove the paper exit feeler [A]. The removed paper exit feeler can be discarded. Tuck in the lever [A] for detecting when the tray is full. Remove the paper exit cover [A] ( ×1).
  • Page 164 Internal Multi-fold Unit FD3000 (M482-17, -21) Remove the paper exit tray [A]. Open the front cover, and remove the upper left cover [A] by sliding it in the direction of the arrow ( ×1). 10. Release the hooks [A], and remove the left rear cover [B].
  • Page 165 Internal Multi-fold Unit FD3000 (M482-17, -21) 11. Remove the connector cover [A]. 12. Remove the driven roller [B] at the machine’s exit tray and attach the supplied driven roller [A]. • Insert a flathead screwdriver into the depression in the center, and then, lifting the driven roller, unlock the part indicated by the red arrow.
  • Page 166 Internal Multi-fold Unit FD3000 (M482-17, -21) Rotate the support guide upward so that the support guide’s hooks [C] become horizontal to the discharge brush frame [B]. • Do not continue to hold the support guide at an angle when pushing it in. Otherwise you might cause faulty attachment or damage to the hooks.
  • Page 167 Internal Multi-fold Unit FD3000 (M482-17, -21) at a time until they click. 14. Remove the paper exit lower cover [A].
  • Page 168 Internal Multi-fold Unit FD3000 (M482-17, -21) 15. Attach the base plate (3 × 6). Before you attach it, insert the base plate’s 2 tabs [A] into the slots in the machine. 16. Reattach the covers in the following order: paper exit cover and upper front cover. Then close the front cover and right door.
  • Page 169 Internal Multi-fold Unit FD3000 (M482-17, -21) 18. Open the front cover of the internal multi-fold unit, and then secure the 2 screws in the recesses. • This operation is required to apply pressure to the internal multi-fold unit roller when attaching it. The screw holes become inaccessible when the unit is attached to the machine, so be sure to perform this in advance.
  • Page 170 Internal Multi-fold Unit FD3000 (M482-17, -21) • Be careful not to touch the mylar sheet [D] located behind. • Be careful not to let the securing bracket [A] get caught between the internal multi-fold unit and the machine. 21. Attach the securing bracket [A] (M4x6). 22.
  • Page 171 Internal Multi-fold Unit FD3000 (M482-17, -21) [B]. 23. Attach the correction plate for side-to-side registration [A] to the machine (M3x6). • Partially secure the adjusting screw [B] on the upper part of the correction plate, and then secure the screw [C] at the bottom part of the plate. 24.
  • Page 172 Internal Multi-fold Unit FD3000 (M482-17, -21) 27. Check the movement at the paper edge from the leading to trailing edges, and turn the adjusting screws of the correction plate to adjust the internal multi-fold unit’s position until the deviation stays within 2 marks on the scale.
  • Page 173 Internal Multi-fold Unit FD3000 (M482-17, -21) 29. Reattach the hooks [A], and re-install the left rear cover [B]. 30. When attaching the finisher beyond the internal multi-fold unit, attach the supplied paper exit guide (No.9). For details, refer to When Attaching the Finisher Beyond the Internal Multi-Fold Unit.
  • Page 174 Internal Multi-fold Unit FD3000 (M482-17, -21) • Reattach the left upper cover with the mylar sheets [B] sandwiched behind it. The mylar sheets must not catch on or hang over the left upper cover, as shown by [C]. 32. Reattach the inverter tray. 33.
  • Page 175 Internal Multi-fold Unit FD3000 (M482-17, -21) 34. Tighten the screws to secure the paper exit tray (coin screw x2 :M4). 35. Attach the paper relay cover (coin screw x2: M4) When Attaching the Finisher Beyond the Internal Multi-Fold Unit When attaching a finisher downstream from the internal multi-fold unit, attach the supplied left upper cover [A] and paper exit guide (relay) [B].
  • Page 176 Internal Multi-fold Unit FD3000 (M482-17, -21) Attach the left upper cover [A] provided with this unit. To complete installation of the finisher, refer to the finisher installation below. • Booklet Finisher SR3240 / Finisher SR3230 • Booklet Finisher SR3220 (D3B9) •...

  • Page 177: Accessory Check

    Booklet Finisher SR3240 / Finisher SR3230 Booklet Finisher SR3240 / Finisher SR3230 • To attach this optional unit, the following optional units are required. - Bridge Unit BU3070 (D685) or Internal Multi-Fold Unit FD3000 (D3E4) - LCIT PB3170/PB3230 (D695) or Paper Feed Unit PB3150 (D694) Accessory Check Description Q’ty...
  • Page 178 Booklet Finisher SR3240 / Finisher SR3230 Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur. •...
  • Page 179 Booklet Finisher SR3240 / Finisher SR3230 Pull out the saddle stitch unit and remove the fixing bracket [A] at the lower part of the finisher. Attach the supplied booklet stapler unit fixing cover [A]. (Booklet Finisher SR3240 only). When attaching Punch Unit PU3060, it is not necessary to attach this cover. Pull out the saddle stitch unit [A] again, and remove the orange tape and shipping retainers (Booklet...
  • Page 180 Booklet Finisher SR3240 / Finisher SR3230 Finisher SR3240 only). Remove the accessories in the package (fixing screws, etc.). Attach the shift tray [A] ( ×1:3x8). Attach the booklet tray [A] (Booklet Finisher SR3240 only).
  • Page 181 Booklet Finisher SR3240 / Finisher SR3230 Attach the entrance guide plate [A] ( ×2: 3x6). 10. Attach the ground plate [A] ( ×2: 3x6). 11. Attach the joint bracket [A] to the machine ( ×4). Tighten the joint bracket [A] and bracket [B] of the bridge unit together.
  • Page 182 Booklet Finisher SR3240 / Finisher SR3230 • Attach the screw so that the screw head is at the center of the mark. 12. Clean the right side of the upper cover with a cloth moistened with alcohol, and then attach the cushion to the finisher.
  • Page 183 Booklet Finisher SR3240 / Finisher SR3230 14. Remove the screw on the connection lever [A] and pull the lever. 15. Connect the finisher to the main unit, and then push in the connection lever [A] to fasten it to the main unit.
  • Page 184 Booklet Finisher SR3240 / Finisher SR3230 17. Set the staple cartridge [A]. 18. Attach the tray holder ( x2). 19. Close the front cover. 20. Turn ON the main power. 21. Deliver some A3/DLT paper to the proof tray and check if the vertical registration is correct according to the adjustment scale for A3/DLT paper.
  • Page 185 Booklet Finisher SR3240 / Finisher SR3230 [A]: Scale marks for DLT [B]: Scale marks for A3 [C]: 7 scale marks at 2mm intervals [D]: Center mark • Each marking represents 2mm. • If the paper edge is lined up with the center marking, this means the paper is aligned correctly. •...
  • Page 186 Booklet Finisher SR3240 / Finisher SR3230 Support Tray: Proof Tray ("1" marked on the back) When using B4, LG or larger paper, or when using limp paper, the sheet may become bent, resulting in premature full detection. This can be solved by attaching the proof support tray [B] on the proof tray [A]. Problem that may occur after attaching this support tray: When printing A4, LT or smaller paper with the support tray, the machine stacks only 200 sheets, which is less...
  • Page 187 Booklet Finisher SR3240 / Finisher SR3230 than the standard specification of 250 sheets. When printing B4, LG or larger paper with the support tray, the machine stacks 50 sheets, which is the same as the standard specification. Support Tray: Proof Tray ("2" marked on the back) provided with the Internal Multi-Fold Unit FD3000 By attaching Support Tray: Proof [A], more sheets can be stacked when delivering z-folded sheets to the proof tray, preventing premature full detection.
  • Page 188 Punch Unit PU3060 (D706) Punch Unit PU3060 (D706) • This Punch Unit is for the Booklet Finisher SR3240 (D3BB)/Finisher SR3230 (D3BA) Accessory Check Description Q’ty Remarks Punch Unit Registration Guide Plate Punch Waste Paper Guide Hopper Hopper Bracket Harness Tapping Screw- M3×6 Clip Ring Side-to-side Detection Unit Punch Unit Movement Motor Unit...
  • Page 189 Punch Unit PU3060 (D706) Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur. Remove the rear upper cover [A].
  • Page 190 Punch Unit PU3060 (D706) Remove the punch guide plate [A]. Attach the punch unit stay [A]. ( ×4)
  • Page 191 Punch Unit PU3060 (D706) [A]: Rear, [B]: Front Attach the punch waste paper guide [A]. ( ×1) • After inserting the front tab of the punch waste paper guide into the frame [B] of the finisher, insert the rear tab into the frame [C]. Attach the hopper bracket [A], inserting it from the outside frame of the finisher.
  • Page 192 Punch Unit PU3060 (D706) • Hook the hooks of the hopper bracket onto the back side of the frame. • Hook the upper frame of the hopper bracket onto the outside frame of the finisher.
  • Page 193 Punch Unit PU3060 (D706) Fix the harness of the hopper sensor. ( ×1) 10. Attach the registration guide plate [A]. ( ×2) [A]: Rear, [B]: Front 11. Attach the side-to-side detection unit [A]. ( ×2)
  • Page 194 Punch Unit PU3060 (D706) • Insert the front pins of the side-to-side detection unit into the holes in the frame. 12. Attach the punch unit [A]. ( ×2) • After inserting the pins [B] of the punch unit stay into the front and rear holes in the punch unit, fix the punch unit with two screws.
  • Page 195 Punch Unit PU3060 (D706) • Rear • Front...
  • Page 196 Punch Unit PU3060 (D706) 13. Attach the punch unit movement motor unit [A]. ( ×2) • Engage the gear [B] of the punch unit movement motor unit with the rack [C] of the punch unit. 14. Connect the harness of the hopper sensor to the connector of the finisher. ( ×1)
  • Page 197 Punch Unit PU3060 (D706) 15. Connect the harness of the punch unit to the connector of the registration drive unit. ( ×1) 16. Connect the harness of the punch unit to the main board, and then clamp it. ( ×2, ×2) 17.
  • Page 198 Punch Unit PU3060 (D706) 18. Attach the supplied cover [A] to the punch unit board. 19. Fix all the harnesses of the punch unit PU3060. ( ×8) 20. Attach the hopper [A]. 21. Attach the rear upper cover, the rear lower cover, the inner cover, and the punch guide plate.
  • Page 199 Booklet Finisher SR3220 (D3B9) Booklet Finisher SR3220 (D3B9) • To attach this optional unit, the following optional units are required. - Bridge Unit BU3070 (D685) or Internal Multi-Fold Unit FD3000 (D3E4) - LCIT PB3170/PB3230 (D695) or Paper Feed Unit PB3150 (D694) Accessory Check Description Q’ty...
  • Page 200 Booklet Finisher SR3220 (D3B9) Rev. 08/15/2017 Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur. •...
  • Page 201 Booklet Finisher SR3220 (D3B9) Rev. 08/15/2017 ⇒ • When the finisher has to be lifted up, for instance, when moving it over an object on the ground, hold the stay of the slide rail or the bottom frame. DO NOT hold the ground plate or caster. The parts to be holded for lifting up Stay of slide rail Caster...
  • Page 202 Booklet Finisher SR3220 (D3B9) After unpacking, immediately attach the stabilizer [B] to prevent toppling. Attach it along the guide rail [A] and push it in all the way, until it clicks. Remove the external orange tape and shipping retainers. Open the front cover, and then remove the filament tape and packing materials. Remove the fixing bracket [A].
  • Page 203 Booklet Finisher SR3220 (D3B9) Pull out the saddle stitch unit [A], and remove the filament tape and packing materials. Remove the accessories in the package (fixing screws, etc.). Attach the shift tray [A] ( x1; M4 x 8). Attach the booklet tray [A]. Attach the entrance guide plate [A].
  • Page 204 Booklet Finisher SR3220 (D3B9) 10. Clean the right side of the upper cover with a cloth moistened with alcohol, and then attach the cushion to the finisher. • Make sure that the cushion is aligned with the left-upper edge [A] of the upper cover. If the internal multi-fold unit is installed on the main machine, the cushion is too long.
  • Page 205 Booklet Finisher SR3220 (D3B9) 11. Attach the ground plate [A] (M3x6). 12. Attach the joint bracket [A] to the machine (4x12). Tighten the joint bracket [A] and bracket [B] of the bridge unit together. If the machine is equipped with the internal multi-fold unit, attach the joint bracket [A] only.
  • Page 206 Booklet Finisher SR3220 (D3B9) • Attach the screw so that the screw head is at the center of the mark.
  • Page 207 Booklet Finisher SR3220 (D3B9) 13. If the internal multi-fold unit is installed, connect the finisher cable to the connector on the internal multi-fold unit. 14. Remove the screw on the connection lever [A] and pull the lever. 15. Connect the finisher to the main unit, and then push in the connection lever [A] to fasten it to the main unit. When the Internal Multi-Fold Unit is installed, check that the two cables of the finisher do not cross each other, before connecting the finisher.
  • Page 208 Booklet Finisher SR3220 (D3B9) 16. Connect the interface cable [A] to the machine (only when the bridge unit is installed). 17. Close the front cover. 18. Turn ON the main power. 19. Deliver some A3/DLT paper to the proof tray and check if the vertical registration is correct according to the adjustment scale for A3/DLT paper.
  • Page 209 Booklet Finisher SR3220 (D3B9) [A]: Scale marks for DLT [B]: Scale marks for A3 [C]: 7 scale marks in 2 mm intervals [D]: Center mark • Each marking represents 2 mm. • If the paper edge is lined up with the center marking, this means the paper is aligned correctly. •...
  • Page 210 Booklet Finisher SR3220 (D3B9) This can be solved by attaching the proof support tray [B] on the proof tray [A]. Problem that may occur after attaching this support tray: When printing A4, LT or smaller paper with the support tray, the machine stacks only 200 sheets, which is less than the standard specification of 250 sheets.
  • Page 211 Finisher SR3210 (D3B8) Finisher SR3210 (D3B8) • To attach this optional unit, the following optional units are required. - Bridge Unit BU3070 (D685) or Internal Multi-Fold Unit FD3000 (D3E4) - LCIT PB3170/PB3230 (D695) or Paper Feed Unit PB3150 (D694) Accessory Check Description Q'ty Remarks...
  • Page 212 Finisher SR3210 (D3B8) Rev. 08/15/2017 • Before installing this option, attach the “Bridge Unit BU3070 (D685)” or "Internal Multi-Fold Unit FD3000 (D3E4)"first. • Attach the “LCIT PB3170/ PB3230 (D695)” or “Paper Feed Unit PB3210/PB3220 (D787)” first before installing this option. •...
  • Page 213 Finisher SR3210 (D3B8) Remove the external orange tape and shipping retainers. Open the front cover, and then remove the orange tapes and shipping retainers. Remove the accessories in the package (fixing screws, etc.). Remove the fixing brackets of the stapleless stapler unit. ( ×4) Remove the fixing brackets in the order of [A], [B], and [C].
  • Page 214 Finisher SR3210 (D3B8) Be careful not to touch the encoder [D] at the back of the motor. Be careful so that the fixing brackets do not come into contact with the feedout pawl HP sensor. If they come into contact, check that the feeler [B] is positioned correctly.
  • Page 215 Finisher SR3210 (D3B8) Attach the shift tray [A] ( x1; M4 x 8). Attach the entrance guide plate [A]. (M3 x 6) Clean the right side of the upper cover with a cloth moistened with alcohol, and then attach the cushion to the finisher.
  • Page 216 Finisher SR3210 (D3B8) Attach the ground plate [A] (M3×6). 10. Attach the joint bracket [A] to the main machine (M4x12). If the machine is equipped with the bridge unit, attach the joint bracket [A] together with the L type connecting bracket [B] of the bridge unit. If the machine is equipped with the internal multi-fold unit, attach the joint bracket [A] only.
  • Page 217 Finisher SR3210 (D3B8) • Attach the screw so that the screw head is at the center of the mark.
  • Page 218 Finisher SR3210 (D3B8) 11. Connect the cable of the finisher to the connector of the Internal Multi-Fold Unit. (Only when the Internal Multi-Fold Unit is installed.) 12. Remove the screw on the connection lever [A] and pull the lever. 13. Connect the finisher to the main unit, and then push in the connection lever [A] to fasten it to the main unit.
  • Page 219 Finisher SR3210 (D3B8) 14. Connect the interface cable [A] to the machine. (Only when the Bridge Unit is installed.) 15. Close the front cover. 16. Turn ON the main power. 17. Deliver some A3/DLT paper to the proof tray and check if the vertical registration is correct according to the adjustment scale for A3/DLT paper.
  • Page 220 Finisher SR3210 (D3B8) [A]: Scale marks for DLT [B]: Scale marks for A3 [C]: 7 scale marks in 2 mm intervals [D]: Center mark • Each marking represents 2 mm. • If the paper edge is lined up with the center marking, this means the paper is aligned correctly. •...
  • Page 221 Finisher SR3210 (D3B8) Problem that may occur after attaching this support tray: When printing A4, LT or smaller paper with the support tray, the machine stacks only 200 sheets, which is less than the standard specification of 250 sheets. When printing B4, LG or larger paper with the support tray, the machine stacks 50 sheets, which is the same as the standard specification.
  • Page 222 Finisher SR3210 (D3B8) Select [Double] or [Single]. How to set Margin Erase for the Stapleless Stapler Press the [User Tools] icon. Press [Machine Features] > [System Setting] > [General Setting]. Press [Erase Margin for Stapleless Stapler].

  • Page 223: Accessory Check

    Punch Unit PU3050 Punch Unit PU3050 • This Punch Unit is for the Booklet Finisher SR3220 (D3B9)/Finisher SR3210 (D3B8). Accessory Check Description Q’ty Remarks Punch unit Cover Stay Hopper Side-to-side detection unit Punch unit movement motor unit Hopper guide plate Guide plate Tapping screws - M3 ×...
  • Page 224 Punch Unit PU3050 Remove the finisher rear cover [A] ( ×3). Open the top cover, and then remove the arm [A] ( ×1). Open the finisher front cover, and remove the three knobs ( x1). • Knobs with a lock mechanism are removed using a knob screwdriver or similar while releasing the lock.
  • Page 225 Punch Unit PU3050 Pull the saddle stitch unit [A] or stapling unit. Remove the finisher inner cover [A] ( ×3). • Remove the connector at the back of the inner cover.
  • Page 226 Punch Unit PU3050 Cut off part of the finisher inner cover [A]. Remove the supporting plate [A] ( ×3).
  • Page 227 Punch Unit PU3050 10. Remove the guide plate [A] ( ×4). 11. Insert and attach the hopper guide plate [A] from the front ( ×4). At this time, pass the harness [B] through the clamp [C]. 12. Attach the stay [A] ( ×3).
  • Page 228 Punch Unit PU3050 Front [B]: Insert the holes in the stay over the embossed parts on the finisher. Rear [C]: Place the shaft of the stay through the notch in the finisher. 13. Insert and attach the guide plate [A] from the rear ( ×2).
  • Page 229 Punch Unit PU3050 15. Connect the harness [A] of the hopper guide plate to the relay connector [B] of the side-to-side detection unit, and then clamp the harness.
  • Page 230 Punch Unit PU3050 16. Insert and attach the punch unit [A] from the rear. 17. Attach the punch unit movement motor unit [A] so that the gear [B] meshes firmly ( ×2). 18. Insert the hopper [A]. 19. Connect the provided harness to the punch unit board [A] and the control board [B] of the finisher (...
  • Page 231 Punch Unit PU3050 ×6). Use Harness (short) for SR3220 and Harness (long) for SR3210. 20. Remove the harness [A] from the clamp [B], and connect it to the punch unit board [C] ( ×1).
  • Page 232 Punch Unit PU3050 21. Connect the harness [A] of the side-to-side detection unit to the relay connector [B] of the harness ( ×1). 22. Connect the harness [A] of the punch unit movement motor unit to the punch unit board [B] ( ×1).
  • Page 233 Punch Unit PU3050 For SR3210 25. Reattach the finisher rear cover. 26. Reattach the finisher inner cover and three knobs. 27. Close the front cover. 28. Close the top cover. 29. Reconnect the finisher to the machine, and connect the interface cable. 30.
  • Page 234 Internal Finisher SR3180 (D766) Internal Finisher SR3180 (D766) Accessory Check Description Q’ty Remarks Bottom Plate Left Lower Cover Paper Exit Tray Tapping Screw: 3x8 Tapping Screw: 3x8 Tapping Screw: 3x8 Screw: M3x6 Tapping Screw: 3x6 Tapping Screw: 4x8 Slide Rail Nylon Clamp Paper Support Guide Driven Roller (Flat)
  • Page 235 Internal Finisher SR3180 (D766) If installing without turning OFF the main power, an electric shock or a malfunction may occur. • This option cannot be used together with the following peripherals: - Internal Shift Tray SH3070 (D691) - Side Tray Type M3 (D725) - Internal Finisher SR 3130 (D690) - Bridge Unit BU3070 (D685) - Internal Multi-Fold Unit FD3000 (D3E4)
  • Page 236 Internal Finisher SR3180 (D766) Remove the paper exit cover [A] ( x 2). Place the slide rail [A] under the internal finisher [B]. Insert the shaft [A] into the holes in the slide rail and internal finisher, and then fasten with the screw ( x 1).
  • Page 237 Internal Finisher SR3180 (D766) Attach the paper exit cover (removed in step 4) [A] ( x 2). Remove the paper exit tray [A]. Remove the paper exit feeler [A]. 10. Tuck in the lever [A] for detecting when the tray is full.
  • Page 238 Internal Finisher SR3180 (D766) 11. Open the front cover, and then remove the left upper cover [A] ( x 1). 12. Release the hooks [A], and remove the left rear cover [B]. 13. Remove the inverter tray [A] and tray support plate [B] ( x 1).
  • Page 239 Internal Finisher SR3180 (D766) 14. Open the right cover, and then remove the upper front cover [A]. • When removing the upper front cover, release the hooks at the back of the cover. • Tilt the operation panel [B] upward to a horizontal position, and then remove the upper front cover [A].
  • Page 240 Internal Finisher SR3180 (D766) 16. Remove the connector cover [A]. 17. Remove the paper exit lower cover [A]. • The lower inside cover can be removed together with the paper exit lower cover, because the inside cover is secured to the paper exit lower cover with three screws. 18.
  • Page 241 Internal Finisher SR3180 (D766) 19. Remove the fixing screws on the upper inside cover [A]. 20. Remove the upper inside cover [A]. 21. Insert the bottom plate [A] into the holes.
  • Page 242 Internal Finisher SR3180 (D766) 22. Install the bottom plate [A] ( x 3, Accessory No. 7). 23. Install the lower inside cover (removed in step 18) [A] in the finisher ( x 2, Accessory No.5). 24. Reattach the upper inside cover (removed in step 20) [A] ( x 2).
  • Page 243 Internal Finisher SR3180 (D766) 26. Reattach the tray support plate (removed in step 13) [A] ( x 1). 27. Reattach the covers (removed in step 14 and step 15), and close the right door. 28. Remove the driven roller [B] at the machine’s exit tray and attach the supplied driven roller [A]. •...
  • Page 244 Internal Finisher SR3180 (D766) [A]: The supplied driven roller has flat rollers. [B]: The machine’s standard driven roller has drum-type rollers (as indicated by the red frames). 29. Attach the paper support guide [A] (Tab x 4) 30. Install the internal finisher [A]. 31.
  • Page 245 Internal Finisher SR3180 (D766) 32. Attach the left upper cover [A] and the left rear cover [B] (removed in step 11 and step 12). 33. Attach the left lower cover [A] ( x 2, Accessory No.6). 34. Attach the paper exit tray ( x 2, Accessory No.4).
  • Page 246 Internal Finisher SR3180 (D766) 35. Reattach the inverter tray [A] removed in step 13. 36. Connect the interface cable [A]. 37. Attach the nylon clamp [A] as shown below (Accessory No.9). 38. Turn ON the main power. 39. Ensure that the operation panel displays finisher jobs properly and that it works properly. Stapleless Stapler Initial Settings •...
  • Page 247 Internal Finisher SR3180 (D766) • Depending on users demands, explain the settings/methods of the settings by checking the following instructions. How to change the setting of Staple Method for the Stapleless Stapler Use this procedure to select the type of stapling that is done by the stapleless stapler. Note that if you change the finisher type from Finisher SR3210 to Internal Finisher SR3180, which has the same type of stapleless staple unit, the current setting in [Stapling Method for Stapleless Stapler] is not carried over, so configure the setting again.
  • Page 248 Internal Finisher SR3130 (D690) Internal Finisher SR3130 (D690) Accessory Check Description Q’ty Remarks Staple Cartridge Front Right Cover Stabilizer Bottom Plate Left Lower Cover Entrance Guide Plate Not used when the punch unit is attached. Paper Support Guide Driven Roller (Flat) Screw - M3 ×...
  • Page 249 Internal Finisher SR3130 (D690) • To use together with the "1 Bin Tray BN3110 (D3CQ)", after attaching the bottom plate of this option, attach the "1 Bin Tray BN3110 (D3CQ)", and then install this option. • To use together with the "Punch Unit PU3040 (D716)", first attach the "Punch Unit PU3040 (D716)" before installing this option.
  • Page 250 Internal Finisher SR3130 (D690) Tuck in the lever [A] for detecting when the tray is full. Open the front cover, and then remove the upper left cover [A] ( ×1). Release the hooks [A], and remove the left rear cover [B].
  • Page 251 Internal Finisher SR3130 (D690) Remove the inverter tray [A], and the tray support plate [B] ( ×1). Open the right cover, and then remove the upper front cover [A]. • When removing the upper front cover, release the hooks at the back of the cover. •...
  • Page 252 Internal Finisher SR3130 (D690) 10. Remove the paper exit cover [A] ( ×1). 11. Remove the connector cover [A]. 12. Remove the paper exit lower cover [A].
  • Page 253 Internal Finisher SR3130 (D690) 13. Remove the fixing screws on the upper rear inner cover [A]. 14. Remove the upper rear inner cover [A]. 15. Install a screw removed in step 12 ( ×1).
  • Page 254 Internal Finisher SR3130 (D690) 16. While pressing the bottom plate [A] into the area shown by the blue circle [B], insert it into the slot shown by the blue circles [C] and [D]. • The following procedure is the easiest way to set this component. •...
  • Page 255 Internal Finisher SR3130 (D690) 17. Attach the bottom plate [A] ( ×3) 18. Attach the upper rear inner cover. 19. Attach the paper exit cover. 20. Reattach the connector cover and the covers (removed in step 9 and step 10), and then close the right door. 21.
  • Page 256 Internal Finisher SR3130 (D690) 22. Attach the paper support guide [A] (Tab x4). • Up to this point, the procedure is the same as punch unit installation (for fitting the punch unit, refer to Step 3 and later of the punch unit installation procedure). 23.
  • Page 257 Internal Finisher SR3130 (D690) 26. Slide the finisher [A] along the rail of the bottom plate from the left-hand side of the machine to attach it ×1). • Hold the front side [A] of the internal finisher as shown below to check if the internal finisher is correctly set in the rail of the bottom plate.
  • Page 258 Internal Finisher SR3130 (D690) stabilizers at the same time as you install the internal finisher. 30. Connect the interface cable [A] to the machine. 31. Move the stapler unit forward, then set the staple cartridge [A].
  • Page 259 Internal Finisher SR3130 (D690) 32. Reinstall the stapler unit, and then turn ON the main power. 33. Check that the finisher can be selected at the operation panel, and check the finisher operation. Also when the punch unit is installed, check the punching operation.
  • Page 260 Punch Unit PU3040 (D716) Punch Unit PU3040 (D716) Accessory Check Description Q’ty Hopper Punch Unit Cover Lower Front Cover Lower Rear Cover Holder Knob Screw - M4 Tapping screws: M3x6 Decal - EMC Address Installation Procedure • When installing this option, turn the power to the machine off, and unplug the power plug from the wall socket.
  • Page 261 Punch Unit PU3040 (D716) Change the position of the bracket [A] on the bottom plate ( ×1). Replace the lock holder of the bottom plate with the lock holder [A] provided ( ×1). Attach the upper front cover.
  • Page 262 Punch Unit PU3040 (D716) Pass the shafts [B] of the punch unit [A] through the bearings [C] in the bottom plate, and attach the punch unit to the machine ( ×1, knob screw).
  • Page 263 Punch Unit PU3040 (D716) Attach the front right cover [A] provided with the punch unit, inserting the claws ( ×1). Insert the hopper [A]. Slide the finisher [A] along the rail of the bottom plate from the left of the machine, and then attach it ( ×1).
  • Page 264 Punch Unit PU3040 (D716) • Before fastening the screw, make sure that the finisher is correctly set in the rail of the bottom plate. • When installing the punch unit in a finisher which is already installed, remove the entrance guide plate [A] ( ×2).
  • Page 265 Punch Unit PU3040 (D716) 12. Insert the upper left cover [A] from the front, and then attach it ( x1). 13. Connect the interface cable [A] to the machine. 14. Turn the main power switch on. 15. Check that the finisher can be selected at the operation panel, and check the finisher and punch operation.

  • Page 266: Installation Procedure

    Key Counter Bracket Type M3 Key Counter Bracket Type M3 Accessory Check Description Q’ty Screw: M3X8 Binding Self-Tapping Screw: M4X8 Clamp:LWS-1211Z Clamp:NK-3N Double Sided Tape Key Counter Plate Nut Key Counter Harness Installation Procedure Hold the key counter plate nuts [A] on the inside of the key counter bracket [B], and insert the key counter holder [C].
  • Page 267 Key Counter Bracket Type M3 Remove the rear cover [A]. Remove the rear lower gap cover [A]. Remove the rear lower cover [A]. Remove the controller box cover [A].
  • Page 268 Key Counter Bracket Type M3 Red Circle: Remove / Blue Circle: Loosen Connect the key counter harness to CN133 [A] of the BCU. ( ×1) 10. Secure the harness to the inside of the main frame with a clamp. 11. Remove the cut off part [A] of the rear right cover.
  • Page 269 Key Counter Bracket Type M3 12. Pass the harness from the key counter through the cut off part [A] of the right rear cover. 13. Reinstall all the covers on the main machine. 14. Peel off the double-sided tape on the key counter bracket, and attach the key counter to the scanner right cover.
  • Page 270 Optional Counter Interface Unit Type M12 (B870-21) Optional Counter Interface Unit Type M12 (B870-21) Accessory Check Description Q’ty Remarks PCB: MKB Harness Clamp: LWS-0711 Stud Harness Band 80mm Screws M3x6 Standoffs Harness (IOB to MKB) Not Used Harness (Relay) Not Used Harness (MB to MKB) Not Used Installation Procedure •...
  • Page 271 Optional Counter Interface Unit Type M12 (B870-21) Red Circle: Remove / Blue Circle: Loosen Install the four stud stays [A] in the location as shown below. Install the optional counter interface board [A] on the four stud stays. Connect the supplied harness (13 pins) to CN3 [A] on the optional counter interface board and CN132 [B]...
  • Page 272 Optional Counter Interface Unit Type M12 (B870-21) on the BCU. Route the harness [A] and clamp it as shown below. Re-install the exterior covers.

  • Page 273: Accessory Check

    NFC Card Reader Type M29 (D3E3-21) NFC Card Reader Type M29 (D3E3-21) Accessory Check Description Q'ty Remarks Corner Cover Reader Spacer Reader Cover Reader Sponge Cushions Interface Cable Ferrite Core (Black) Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 274 NFC Card Reader Type M29 (D3E3-21) Open the right cover, and then remove the upper front cover [A]. • When removing the upper front cover, release the hooks at the back of the cover. • Tilt the operation panel [B] upward to a horizontal position, and then remove the upper front cover [A].
  • Page 275 NFC Card Reader Type M29 (D3E3-21) Remove the scanner front cover [A]. Remove the operation panel upper cover [A].
  • Page 276 NFC Card Reader Type M29 (D3E3-21) Remove the operation panel right cover [A]. Attach the ferrite core [A] to the cable as the picture below. Connect the USB connector, which does not have the ferrite core, to the operation panel. Hook the USB cable [B] in the notch [A].
  • Page 277 NFC Card Reader Type M29 (D3E3-21) 10. Reattach the operation panel right cover [A]. 11. Pass the USB cable [A] between the operation panel bracket [B] and the operation panel under cover [C]. 12. Reattach the operation panel upper cover [A]. 13.
  • Page 278 NFC Card Reader Type M29 (D3E3-21) 14. Attach the reader spacer [A]. 15. Connect the USB cable [A] to the reader, and attach the reader [B]. 16. If the USB cable is sticking out, put the cable inside the upper front cover.
  • Page 279 NFC Card Reader Type M29 (D3E3-21) • The cable [A] should be placed in the lower area in the left side. 17. Attach the reader cover [A]. 18. Reattach the removed covers.
  • Page 280 Smart Card Reader Built-in Unit Type M29 Smart Card Reader Built-in Unit Type M29 Accessory Check Description Q’ty Remark Corner cover Reader spacer Reader cover Sponge: 20 x 20 Decal Label • An IC card reader and a USB cable are not provided with this option. Installation Procedure •...
  • Page 281 Smart Card Reader Built-in Unit Type M29 • When removing the upper front cover, release the hooks at the back of the cover. • Tilt the operation panel [B] upward to a horizontal position, and then remove the upper front cover [A].
  • Page 282 Smart Card Reader Built-in Unit Type M29 Remove the scanner right cover [A]. Pass the USB cable [A] through the hole. • This cable is not included in this unit. The user may need to provide it. Route the cable [A] to the back of the cover.
  • Page 283 Smart Card Reader Built-in Unit Type M29 Attach the upper front cover [A]. Attach the spacer [A]. Attach the sponge [A].
  • Page 284 Smart Card Reader Built-in Unit Type M29 10. Connect the cable to the IC reader [A] and attach the reader to the table. • This IC reader is not included in this unit. The user may need to provide it. 11.
  • Page 285 Smart Card Reader Built-in Unit Type M29 13. Route the cable [A] along the rear side of the scanner unit. • Route the cable [A] behind the FFC [B]. 14. Remove the cutout [A] in the left rear cover to make a hole for the cable, and then pass the cable [B] through it.
  • Page 286 Smart Card Reader Built-in Unit Type M29 15. Connect the keyboard cable [A] to the USB slot. 16. Reattach the removed covers.
  • Page 287 External Keyboard Bracket Type M19 (D3BR-10) External Keyboard Bracket Type M19 (D3BR-10) Component Check Description Q’ty CASE:KEYBOARD:OPTION BRACKET:KEYBOARD:OPTION BASE:KEYBOARD SPONGE:20X20 SPACER:IC CARD:DOM COVER:UPPER:IC CARD COVER:IC CARD COVER:IC CARD:BLANK TAPPING SCREW:4X14 TAPPING SCREW:ROUND POINT:3X8 TAPPING SCREW:3X14 WIRE BINDER CLAMP:KS-15 PAN HEAD TAPPING SCREW:M5X13:PIAS •...
  • Page 288 External Keyboard Bracket Type M19 (D3BR-10) If installing without turning OFF the main power, an electric shock or a malfunction may occur. Open the right cover. Remove the upper front cover [A]. • When removing the upper front cover, release the hooks at the back of the cover. •...
  • Page 289 External Keyboard Bracket Type M19 (D3BR-10) • Be careful not to drop the shavings into the machine (do not leave shavings around the holes). • Make the holes a bit larger, because you cannot fix the cover with the screws if the holes are not in the exact position with respect to the screw holes in the main machine (the rib can be a guide for the hole size).
  • Page 290 External Keyboard Bracket Type M19 (D3BR-10) Attach the keyboard stand [A] on the keyboard stand bracket. Fasten the screw [B] first. Attach the partition board [B] so that it is below the hooks [A]. Place a keyboard on the keyboard stand, and then pass the keyboard cable through the hole in the keyboard stand.
  • Page 291 External Keyboard Bracket Type M19 (D3BR-10) 11. Remove the scanner right cover [A] ( ×1). 12. Route the keyboard cable [A] along the right side of the scanner unit as shown below. 13. Route the keyboard cable [A] along the rear side of the scanner unit.
  • Page 292 External Keyboard Bracket Type M19 (D3BR-10) • Route the cable [A] behind the FFC [B]. 14. Remove the cutout [A] in the left rear cover to make a hole for the cable, and then pass the keyboard cable [B] through it. 15.

  • Page 293: Internal Options

    Internal Options Internal Options List of Slots Slot Option USB ports External Keyboard Bracket Type M19 Smart Card Reader Built-in Unit Type M29 I/F slot A IEEE 1284 Interface Board Type M19 IEEE 802.11a/g/n Interface Unit Type M19 File Format Converter Type M19 USB Device Server Option Type M19 Extended USB Board Type M19 *1 There is no difference between the left and right USB ports.
  • Page 294 IEEE 1284 Interface Board Type M19 (D3C0) IEEE 1284 Interface Board Type M19 (D3C0) Accessories Description Remarks IEEE 1284 Interface Board FCC document Notes for users Installation procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 295 IEEE 1284 Interface Board Type M19 (D3C0) • User Tools > Machine Features > Printer Features > List/Test Page > Configuration Page • The customer should keep the slot covers which were removed.
  • Page 296 IEEE 802.11a/g/n Interface Unit Type M19 IEEE 802.11a/g/n Interface Unit Type M19 This option is not available in China, Taiwan, and Korea. Accessory Check Description Q’ty IEEE802.11a/g/n Unit Clamps Velcro Fasteners Notes for Users • Since disassembly/alteration of a wireless LAN board is illegal, during service replacements, replace the whole PCB assembly.
  • Page 297 IEEE 802.11a/g/n Interface Unit Type M19 • When using wireless LAN (IEEE802.11 b/g/n:2.4-GHz band), this radio product uses the 2.4-GHz band. Check that industrial, scientific and medical devices using the same frequency bands, such as a microwave oven or a cordless telephone, are not used nearby. •...
  • Page 298 IEEE 802.11a/g/n Interface Unit Type M19 Attaching the antenna Attach the velcro fastener [B] (provided with the accessories) to the antenna [A]. Peel the backing paper off the velcro fastener, and attach the antenna to the rear cover and scanner left cover as shown ( x4).
  • Page 299 IEEE 802.11a/g/n Interface Unit Type M19 Set the "Ad-hoc Channel". You need this setting when Ad Hoc Mode is selected. The allowed range for the channel settings may vary for different countries. • For mainly Europe and Asia 2412 - 2462 MHz (1 - 11 channels) 5180 - 5240 MHz (36, 40, 44 and 48 channels) (default: 11) •...
  • Page 300 IEEE 802.11a/g/n Interface Unit Type M19 SP No. Name Function UP mode Name Function SSID Used to confirm the current SSID setting. WEP Key Used to confirm the current WEP key setting. WEP Mode Used to show the maximum length of the string that can be used for the WEP Key entry.
  • Page 301 File Format Converter Type M19 (D3BR-04) File Format Converter Type M19 (D3BR-04) Accessory Check Description Q’ty File Format Converter Notes for Users Installation procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 302 File Format Converter Type M19 (D3BR-04) • The customer should keep the slot covers which were removed.

  • Page 303: Accessory Check

    Enhanced Security HDD Option Type M10 (D792-09) Enhanced Security HDD Option Type M10 (D792-09) Accessory Check Description Q'ty Remarks Enhanced Security HDD EMC Address Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 304 Enhanced Security HDD Option Type M10 (D792-09) Red Circle: Remove / Blue Circle: Loosen Remove the standard HDD [A] installed on the machine. Separate the standard HDD from the bracket.
  • Page 305 Enhanced Security HDD Option Type M10 (D792-09) Disconnect the cables from the standard HDD. Remove the enhanced security HDD from its protective pack. Connect the two cables to the enhanced security HDD. Fasten the HDD to the bracket. Install the HDD bracket in the controller box. 10.
  • Page 306 Enhanced Security HDD Option Type M10 (D792-09) After Installing the HDD Connect the power cord and turn the machine on. A message prompts you to format the hard disk. Touch [Format]. Wait for the machine to finish formatting the hard disk. •...
  • Page 307 USB Device Server Option Type M19 (D3BC-28,-29) USB Device Server Option Type M19 (D3BC-28,-29) Accessory Check Items Q’ty Remarks USB Cable Interface Board Ferrite Core Cable Ties North America only • An Ethernet cable is not packed with this option. Interface Board Surface Item Description...
  • Page 308 USB Device Server Option Type M19 (D3BC-28,-29) • When installing the USB device server option, make sure that the labels 'USB-A' and 'Ethernet' are upside down. Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 309 USB Device Server Option Type M19 (D3BC-28,-29) Install the interface board in the interface slot [A]. Remove the controller cover [A]. Cut off the USB port cover [A] with nippers or another such tool. Reattach the covers. Insert the USB cable [A] into the USB port (Type A) on the machine I/F.
  • Page 310 USB Device Server Option Type M19 (D3BC-28,-29) Insert the other side of the USB cable [B] into the USB port (Type B) on this option board. Attach the ferrite cores to the Ethernet cable, while looping the cable at 3 cm (approx. 1.2 inch) [A] from each end of the cable.
  • Page 311 USB Device Server Option Type M19 (D3BC-28,-29) 10. Insert the Ethernet cable [A] into the Ethernet port on this option. 11. Insert the other end of the Ethernet cable to a PC for network setup. 12. Connect the power cord to the machine and turn on the main power of the machine. •...
  • Page 312 USB Device Server Option Type M19 (D3BC-28,-29) Use "RX" + the option’s MAC address and access a web browser. Example: http://RX0080926A3264 Ping "RX" + "MAC address" from the command prompt on a windows PC which is on the same network as the mainframe. •...

  • Page 313: Ip Address Setting

    USB Device Server Option Type M19 (D3BC-28,-29) Light Color Lights Up When: Green and Yellow 1000BASE-T operates Green 10BASE-T operates Yellow 100BASE-TX operates Notes for Energy Save Mode Setting If the machine which has this option enters into the energy save mode, you cannot print because there will be a communication error.
  • Page 314 USB Device Server Option Type M19 (D3BC-28,-29) Type [http://192.168.100.100/] in the address bar. Press the “Enter” key. • The setting screen for this option appears. Click [Network Setting]. Type [root] in the user name textbox and click [OK]. Input [IP Address], [Subnet Mask] and [Default Gateway]. 10.
  • Page 315 Extended USB Board Type M19 (D3BS-01) Extended USB Board Type M19 (D3BS-01) Component Check Items Q'ty Remarks Extended USB Board Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 316 Extended USB Board Type M19 (D3BS-01) • The customer should keep the slot covers which were removed.

  • Page 317: Sd Card Options

    SD Card Options SD Card Options SD Card Slots [A]: SD card slot 1 (option slot) [B]: SD card slot 2 (service slot) List of Slots Used Optional SD cards can be set in either slot 1 or slot 2. However, slot 2 is the service slot, so we recommend that you use slot 1 to install the SD card options.

  • Page 318: Sd Card Appli Move

    SD Card Appli Move SD Card Appli Move Overview The service program "SD Card Appli Move" (SP5-873) lets you move application programs from one SD card to another SD card. If more than one application is required, the applications must be moved to one SD card with SP5873-1 (PostScript 3, IPDS unit, etc.).
  • Page 319 SD Card Appli Move Remove the SD card slot cover [A]. Make sure that a target SD card is in SD Card Slot 1 [A]. The application program is moved to this SD card. Insert the source SD card with the application program in SD Card Slot 2 [B]. The application program is copied from this source SD card.
  • Page 320 SD Card Appli Move upgrade or application merge. Turn OFF the main power. Remove the SD card slot cover [A]. Insert the original SD card in SD Card Slot 2 [B]. The application program is copied back into this card. Insert the SD card with the application program in SD Card Slot 1 [A].
  • Page 321 OCR Unit Type M13 (D3AC-23, -24, -25) OCR Unit Type M13 (D3AC-23, -24, -25) Accessory Check Description Q’ty SD Card Searchable PDF function outline This option adds a searchable PDF function to the scanning function. • The searchable PDF function performs OCR by the MFP on a document read with the scanner, and embeds text data in the PDF.
  • Page 322 OCR Unit Type M13 (D3AC-23, -24, -25) Remove the SD card slot covers [A]. Insert the OCR Unit SD card in SD card slot 1 [A: Upper Slot]. Turn ON the main power. Enter the SP mode, and then press "Enter" in SP5-878-004 (Option Setup: OCR Dictionary). The SD card ID is saved in the NVRAM, and the ID of the MFP is saved on the SD card.

  • Page 323: Recovery Procedure

    OCR Unit Type M13 (D3AC-23, -24, -25) the event of a HDD malfunction. 10. Reattach the SD card slot cover. 11. Turn ON the main power. 12. Press [File Format / File Name] on the scanner function screen. 13. Check that [OCR setting] is displayed on the "File format / "File Name" screen. •...
  • Page 324 PostScript3 Unit Type M29 PostScript3 Unit Type M29 Component Check Description Q’ty SD Card (PostScript3 Unit) PS3 Decal Overview of PostScript3 Unit Type M29 (Adobe PS) This machine is equipped with a clone program for emulating Adobe PostScript/PDF (hereafter “Clone PS”) as a standard feature.
  • Page 325 PostScript3 Unit Type M29 • When installing more than one SD card, perform the merge operation (SD Card Appli Move). Remove the SD card slot cover [A]. Insert the PS3 SD card in SD card slot 1 [A: Upper Slot]. Reattach the SD card slot cover (coin screw x 1).
  • Page 326 PostScript3 Unit Type M29 Press [Restart] when the following message appears. Print out the "Configuration Page", and then check if this option is correctly recognized. • User Tools > Machine Features > Printer Features > List/Test Page > Configuration Page •...
  • Page 327 PostScript3 Unit Type M29 Click the “Accessories” tab and configure settings for Adobe PS/Clone PS using the PostScript pull-down menu. • Setting items (Mac OS X): If the driver is installed by means of the Bonjour function or “HP Jetdirect - Socket”, the settings will be automatically configured.

  • Page 328: Component Check

    XPS Direct Print Option Type M29 XPS Direct Print Option Type M29 Component Check Description XPS Direct Print SD Card Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 329 XPS Direct Print Option Type M29 Insert the XPS SD card in SD card slot 1 [A: Upper Slot]. Reattach the SD card slot cover ( x 1). Turn ON the main power. Print out the “Configuration Page”, and then check if this option is correctly recognized. •...

  • Page 330: Component List

    Data Overwrite Security Unit Type M19 (D3BS-03) Data Overwrite Security Unit Type M19 (D3BS-03) Overview The machine’s hard disk stores all document data from the Copier, Printer, and Scanner functions. It also stores the data of users’ Document Server and code counters, and the Address Book. To prevent data on the hard disk being leaked before disposing of the machine, you can overwrite all data stored on the hard disk (Erase All Memory).
  • Page 331 Data Overwrite Security Unit Type M19 (D3BS-03) • Administrator login password If any of these settings is at a factory default value, tell the customer these settings must be changed before you do the installation procedure. Make sure that "Admin. Authentication" is ON. User Tools >...
  • Page 332 Data Overwrite Security Unit Type M19 (D3BS-03) You can see the "VOID" marks [B] when you remove each seal. In this condition, they cannot be attached to the box again. Installation Procedure • When installing this option, turn OFF the main power and unplug the power cord from the wall socket. If installing without turning OFF the main power, an electric shock or a malfunction may occur.
  • Page 333 Data Overwrite Security Unit Type M19 (D3BS-03) • If the customer continues using the same hard disk, the overwriting of the data stored on the disk before the option is installed cannot be guaranteed. It is highly recommended to replace the hard disk with a new one.
  • Page 334 Data Overwrite Security Unit Type M19 (D3BS-03) Select the method of overwriting. • If you select [NSA] or [DoD], proceed to Step 11. • If you select [Random Numbers], proceed to Step 9. Press [Change]. 10. Enter the number of times that you want to overwrite using the ten keys, and then press [#]. The Random Numbers method overwrites the data using random numbers.
  • Page 335 Data Overwrite Security Unit Type M19 (D3BS-03) Icon This icon is lit when there is no temporary data to be overwritten. SP descriptions • SP5-801-014 (Memory Clear: Clear DCS Setting) Initializes the DCS (Delivery Control Service) settings. • SP5-832-001 (HDD Formatting : HDD Formatting (ALL)) Initializes the hard disk.

  • Page 336: Security Setting

    Security Setting Security Setting Security Function Installation The machine contains the security functions (Data Overwrite Security and HDD Encryption unit) in the controller board. If you are installing a new machine, it is recommended to activate Data Overwrite Security and HDD Encryption by selecting "Format All Data"...
  • Page 337 Security Setting (1) Supervisor login password (2) Administrator login name (3) Administrator login password If any of these settings is at a factory default value, tell the customer these settings must be changed before you do the installation procedure. Make sure that “Admin. Authentication” is on. [User Tools] icon ->...
  • Page 338 Security Setting Icon This icon is lit when there is temporary data to be overwritten, and blinks during overwriting. Icon This icon is lit when there is no temporary data to be overwritten. Check the display and make sure that the overwrite erase icon appears. 10.

  • Page 339: Hdd Encryption

    Security Setting 15. Check the overwrite erase icon. The icon [1] is lit when there is temporary data to be overwritten, and blinks during overwriting. The icon [2] is lit when there is no temporary data to be overwritten. Icon This icon is lit when there is temporary data to be overwritten, and blinks during overwriting.
  • Page 340 Security Setting If this setting is not selected, tell the customer that this setting must be selected before you can do the installation procedure. Installation Procedure: Turn ON the main power, and then enter the SP mode. Select SP5-878-002, and then press "Execute" on the LCD. Exit the SP mode after "Completed"...
  • Page 341 Security Setting Press [Encrypt]. 10. Select the data to be carried over to the HDD and not be reset. To carry all of the data over to the HDD, select [All Data]. To carry over only the machine settings data, select [File System Data Only]. To reset all of the data, select [Format All Data].
  • Page 342 Security Setting 13. Press [Exit]. 14. Press [Exit]. 15. Log out. 16. Turn off the main power, and then turn the main power back on. The machine will start to convert the data on the memory after you turn on the machine. Wait until the message "Memory conversion complete.
  • Page 343 Security Setting Press [System Settings]. Press [Administrator Tools]. Press [Machine Data Encryption Settings]. If this item is not visible, press [Next] to display more settings. Press [Print Encryption Key]. Encryption key sample The encryption key is printed out as a sheet of paper like the example shown above. Please instruct the customer to keep it in a safe place.
  • Page 344 Security Setting Press [Print Encryption Key]. Select the backup method. If you have selected [Save to SD Card], load an SD card into the media slot on the side of the control panel and press [OK]; once the machine's data encryption key is backed up, press [Exit]. If you have selected [Print on Paper], press the [Start] key.
  • Page 345 Security Setting Confirm that a message is displayed on the LCD telling to insert the SD card that contains the encryption key. Turn OFF the main power. Insert the SD card that contains the encryption key into SD card slot 2 (the lower slot). Turn ON the main power.
  • Page 346 Security Setting SP descriptions • SP5-878-002 (Option Setup: HDD Encryption) Executes the setup for encryption. • SP5-990-005 (SP Print Mode: Diagnostic Report) Prints the configuration sheets of the system and user settings : SMC. Make sure to shut down and reboot the machine once before printing the SMC. Otherwise, the latest settings may not be collected when the SMC is printed.

  • Page 347: Remote Settings

    @Remote Settings @Remote Settings • Prepare and check the following check points before you visit the customer site. For details, ask the @Remote key person. Check points before making @Remote settings The setting of SP5816-201 in the mainframe must be "0". Print the SMC with SP5990-002 and then check if a device ID2 (SP5811-003) must be correctly programmed.
  • Page 348 @Remote Settings Value Meaning Solution/ Workaround Parameter error Dial-up authentication error * These errors occur only in the modems that support @Remote. Answer tone detection error Carrier detection error Invalid setting value (modem) Low power supply current unplugged modem Busy line Make sure that the screen displays the Location Information with SP5816-205 only when it has been input at the Center GUI.
  • Page 349 @Remote Settings Code Meaning Solution/ Workaround the Inquiry or Registration. -12003 Attempted registration without execution of a Perform Confirmation before attempting the confirmation and no previous registration. Registration. -12004 Attempted setting with illegal entries for certification Check ID2 of the mainframe. and ID2.
  • Page 350 @Remote Settings 2: The embedded RCG device is set. In this status, the external RCG unit cannot answer a polling request. 3: The registered device by the external RCG is being set. In this status the embedded RCG device cannot be set.
  • Page 351 @Remote Settings • SP5-816-207 (Remote Service: Register Result DFU(SSP)) Displays a number that indicates the registration result.
  • Page 352 Operation Guidance for Users Operation Guidance for Users Function/Operation Instruction to provide • Basic machine functions, How to load the toner bottle • operations How to load paper and other consumables/supplies • How to turn the main power switch ON/OFF •...

  • Page 353: Preventive Maintenance

    • Toner recycling mode is disabled by default. Replacing the Fusing Unit For MP 2555 SP/MP 3055 SP/MP 3555 SP • After the PM counter for the Fusing Belt (heating sleeve belt unit) reaches 260K pages or the PM counter distance reaches 139,378,000 mm, the machine stops automatically.
  • Page 354 PM Parts Settings Make sure to shut down and reboot the machine once before printing the SMC. Otherwise, the latest settings may not be collected when the SMC is printed. Set the following SPs (New Unit Detection) to "1". Item PCU: SP3-701-002 Cleaning Blade: SP3-701-009 Charge Roller: SP3-701-018...
  • Page 355 PM Parts Settings Press [PM Counter / New Unit Set]. Press [All PM Parts List : New Unit Set]. Set the PM part that you want to replace to "YES" under "New Unit Set". After pressing "YES", the [Exit] key will not be available. [TBD: Screen] Turn OFF the main power and unplug the power cord from the wall outlet.

  • Page 356: Operation Check

    PM Parts Settings After installing the new PM parts Output the SMC logging data with SP5-990-004 and check the counter values. Make sure to shut down and reboot the machine once before printing the SMC. Otherwise, the latest settings may not be collected when the SMC is printed. Make sure that the PM counters for the replaced units are "0"...
  • Page 357 PM Parts List PM Parts List See “Appendices” for the following information: • Preventive Maintenance Tables...

  • Page 358: Image Quality Standards

    Image Quality Standards Image Quality Standards Resolution Item Specification Chart Measuring method Copy (100%/Enlargement), Ave 5.0 lines/mm Book: S-5 Copy onto plain paper using Auto Image Black and White (1C) or more (revised) Density/5 notches and then determine Min 4.5lines/mm resolution.
  • Page 359 Image Quality Standards Item Specification Chart Measuring method Engine, Black and White(1C) 1.50% or less Mono_CCD For a line of about 1/2 inch in length. Perpendicularity Item Specification Chart Measuring method Engine, Black and ±1.25mm/200mm or less (90° Mono_CCD Measure with the full length and White(1C) ±...

  • Page 360: Margin Position

    Image Quality Standards Item Specification Chart Measuring method Engine/Copy (trailing 0.5 to 6.0mm edge), Black and White(1C) (Duplex: 3.0 to 6.0mm) Margin position Item Specification Chart Measuring method Engine (simplex), Main Scan/Sub Scan, Black and White (1C) 0±1.5mm Mono_CCD Engine (duplex), Main Scan/Sub Scan, Black and White (1C) 0±3mm...

  • Page 361: Paper Transfer Quality Standards

    Paper Transfer Quality Standards Paper Transfer Quality Standards Registration Item Specification Note Simplex (1st print side), 100% or 0±2mm (Vertically and horizontally) reduction Simplex (1st print side), enlargement 0±2mm × M mm (Vertically and horizontally) M: Magnification ratio Duplex (2nd print side), 100% or 0±4mm (Vertically and horizontally) reduction Duplex (2nd print side), enlargement...

  • Page 362: Notes On The Main Power Switch

    Notes on the Main Power Switch 4. Replacement and Adjustment Notes on the Main Power Switch Push Switch The main power button of this machine has been changed to a push-button switch from the conventional rocker switch. The push switch has characteristics and specifications different from the rocker switch. Care must be taken when replacing and adjusting parts.
  • Page 363 Notes on the Main Power Switch In this case, the machine has not failed. The cause is due to the timing of releasing the residual charge. If you press the main power switch while the residual charge was already released, the power ON flag will not be set. At this time, start the machine manually by pressing the main power switch.
  • Page 364 Notes on the Main Power Switch a forced shutdown only if it is unavoidable.
  • Page 365 Beforehand Beforehand • Turn off the main power switch and disconnect the power cord. • After replacing, make sure that all removed harnesses are connected up again and secured in their clamps.

  • Page 366: Special Tools And Lubricants

    Special Tools and Lubricants Special Tools and Lubricants The following special tools should be prepared for maintenance of this model in the field. Unique or Common: U: Unique for this model C: Common with listed model Special Tools Part Number Description Q’ty Unique or Common...
  • Page 367 Cover Removal Order Cover Removal Order Cover Layouts Front Name Operation Panel Scanner Front Cover Upper Front Cover Front Cover 1st Paper Feed Tray 2nd Paper Feed Tray Paper Exit Tray Inner Cover Laser Unit Cover Paper Exit Front Cover Tray Support Rod Cover Upper Inner Cover Connector Cover...
  • Page 368 Cover Removal Order Name Scanner Right Cover Right Upper Cover Right Rear Cover Right Cover Bypass Tray Left...
  • Page 369 Cover Removal Order Name Left Upper Cover Left Cover Controller Cover Left Rear Cover Scanner Left Cover Rear...
  • Page 370 Cover Removal Order Name Scanner Upper Cover Rear Cover Rear Lower Cover Rear Lower Gap Cover...
  • Page 371 Exterior Covers Exterior Covers Precautions concerning Stabilizers The stabilizers [A] are necessary for meeting the requirements of IEC60950-1, the international standard for safety. The aim of these components is to prevent the products, which are heavy, from toppling as a result of people running into or leaning onto the products, which can lead to serious accidents such as persons becoming trapped under the product.
  • Page 372 Exterior Covers Controller Cover Remove the controller cover [A].
  • Page 373 Exterior Covers Left Upper Cover • Each part enclosed by a blue circle has a tab. Be careful not to damage it when attaching and detaching. Open the front cover. (Front Cover) Remove the paper exit tray. (Paper Exit Tray) Remove the left upper cover [A].

  • Page 374: Left Cover

    Exterior Covers Release the hooks [A], and remove the left rear cover [B]. Left Cover • Each part enclosed by a blue circle has a tab. Be careful not to damage it when attaching and detaching. Remove the left upper cover. (Left Upper Cover) Remove the controller cover.
  • Page 375 Exterior Covers Remove the left cover [A]. Order to remove Front cover Paper exit tray Left upper cover Controller cover Rear lower gap cover 1st paper feed tray 2nd paper feed tray Left cover...
  • Page 376 Exterior Covers Rear Cover Each part enclosed by a blue circle has a tab. Be careful not to damage it when attaching and detaching. Remove the rear cover [A].
  • Page 377 Exterior Covers Rear Lower Gap Cover Remove the rear lower gap cover [A]. (hook×2) Rear Lower Cover Remove the rear cover. (Rear Cover) Remove the rear lower gap cover. (Rear Lower Gap Cover) Remove the rear lower cover [A]. Right Rear Cover Open the right cover.
  • Page 378 Exterior Covers Remove the right rear cover [A]. • When installing, insert the projections [A] in the holes [B], taking care not to trap the harness. Right Upper Cover Remove the upper front cover. (Upper Front Cover)
  • Page 379 Exterior Covers Remove the right upper cover [A] ( ×2) Right Cover Open the 1st paper feed tray [A], 2nd paper feed tray [B], and right cover [D]. Remove the 1st paper feed tray right cover [C]. Remove the right rear cover. (Right Rear Cover) Remove the rear cover.
  • Page 380 Exterior Covers Remove clamps and connectors. Release the right cover arms [A] [B]. ( ×2)

  • Page 381: Upper Front Cover

    Exterior Covers Slide to the left and remove the right cover [A]. ( ×1) Upper Front Cover Open the right cover. Remove the upper front cover [A]. • When removing the upper front cover, release the hooks at the back of the cover. •...
  • Page 382 Exterior Covers Inverter Tray Remove the inverter tray [A]. Paper Exit Tray Remove the paper exit tray [A]. Paper Exit Cover Remove the upper front cover. (Upper Front Cover) Remove the paper exit tray. (Paper Exit Tray) Remove the inverter tray. (Inverter Tray) Remove the paper exit cover [A].

  • Page 383: Upper Inner Cover

    Exterior Covers Paper Exit Lower Cover Remove the left rear cover. (Left Rear Cover) Remove the paper exit cover. (Paper Exit Cover) Remove the connector cover [A]. Remove the paper exit lower cover [A]. Upper Inner Cover Remove the left upper cover. (Left Upper Cover) Remove the paper exit cover.
  • Page 384 Exterior Covers Remove the tray support rod cover [A]. ( ×1) Remove the fixing screws on the upper inner cover [A]. Remove the upper inner cover [A]. Paper Exit Front Cover Remove the paper exit lower cover. (Paper Exit Lower Cover)

  • Page 385: Inner Cover

    Exterior Covers Remove the paper exit front cover [A]. Inner Cover Remove the front cover. (Front Cover) Open the right cover. Remove the laser unit cover [A]. Remove the inner cover [A].
  • Page 386 Exterior Covers Toner Supply Housing Pull out the toner bottle. Remove the paper exit lower cover. (Paper Exit Lower Cover) Remove the upper inner cover. (Upper Inner Cover) Remove the development exhaust fan. (Development Exhaust Fan) Remove the duct [A]. Remove the brackets [A] and [B].
  • Page 387 Exterior Covers Remove the screws on the toner supply housing [A]. Remove the toner supply housing [A].
  • Page 388 Smart Operation Panel Smart Operation Panel This section explains how to remove the Smart Operation Panel from the machine. For details about disassembling the Smart Operation Panel, See the service manual for Smart Operation Panel 2nd Generation. Operation Panel Unit Remove the scanner front cover.
  • Page 389 Smart Operation Panel Spread a cloth or service mat [A] on the exposure glass to protect the display. Place the operation panel on the exposure glass so that the display faces down. Remove the rear center cover [A]. Disconnect the connectors.
  • Page 390 Smart Operation Panel Remove the left small cover [A] and right small cover [B]. Release the hooks, and remove the right hinge cover [A]. (Hook x 2) 10. Remove the left hinge cover [A] and right cover [B]. 11. Remove the hinges [A] [B].
  • Page 391 Smart Operation Panel USB Cable / Harness Remove the rear cover. (Rear Cover) Remove the scanner upper cover. (Scanner Upper Cover) Remove the controller box cover. (Controller Box Cover) Disconnect the USB cable [A]. Remove the harness [A]. Remove the clamps on the cables above the controller box.
  • Page 392 Smart Operation Panel Remove the clamps on the cables under the scanner unit. When removing a clamp, insert a long flathead screwdriver or such a tool from the side to remove it. • The cable has a set of 2 cable ties [A]. When attaching the cable, position the clamp outside the two cable ties.

  • Page 393: Adf Removal

    ADF Removal Remove the rear cover. Remove the controller box cover (for SPDF DF3100 only)(Controller Box Cover). Remove the connector. SPDF DF3100 ARDF DF3090 Remove the bracket [A].
  • Page 394 SPDF DF3100 ARDF DF3090 Remove the screws on the ADF base. SPDF DF3100...
  • Page 395 ARDF DF3090 Slowly and carefully (the ADF is heavy) lift the ADF [A] off the machine. Set the ADF on its edge on the floor, and then lean it against a wall [B]. • To prevent damage to the fragile feelers [A] of the ADF position sensor, never lay the ADF on a flat surface as shown below.

  • Page 396: Scanner Unit

    Scanner Unit Scanner Unit Before You Begin There is no SIO (Scanner Interface Board) in this machine. The functions of the SIO of the previous machine are controlled by the IPU. Harnesses of the scanner unit connect directly to the IPU in the controller box on the back of the machine.
  • Page 397 Scanner Unit • There are a tab and bosses inside the cover. Be careful not to damage them when attaching and detaching. Scanner Right Cover Remove the rear cover. (Rear Cover) Remove the scanner right cover [A]. Scanner Left Cover Remove the scanner front cover.
  • Page 398 Scanner Unit Scanner Upper Cover Remove the rear cover. (Rear Cover) Remove the scanner right cover. (Scanner Right Cover) Remove the scanner left cover. (Scanner Left Cover) Remove the platen cover or ADF. Remove the scanner upper cover [A]. Exposure Glass Open the platen cover or ADF.
  • Page 399 Scanner Unit Remove the ADF exposure glass [A] Remove the rear scale [A] Remove the left scale and exposure glass [A]. • The exposure glass and the left scale are attached with double-sided tape. • When installing, please follow the points below: •...
  • Page 400 Scanner Unit Scanner Carriage Remove the exposure glass. (Exposure Glass) Remove the scanner front cover. (Scanner Front Cover) Remove the scanner carriage front cover [A]. Move the scanner carriage [A] to the indicated position as shown below.
  • Page 401 Scanner Unit Loosen the screw, remove the spring [A], and then remove the belt [B]. Turn the scanner carriage over to the other side and place it on the frame [A]. • When holding the scanner carriage, be careful not to touch the circuit board [A], lens [B], and mirror [C].
  • Page 402 Scanner Unit Remove the belt [A]. Lower the lock lever [A] and disconnect the FFC [B]. Remove the ferrite core [A] and the mylar [B]. (Hook x 4) 10. Remove the scanner carriage.
  • Page 403 Scanner Unit • When attaching the scanner carriage, hold the carriage with the screw [A] loosened, and move the carriage back and forth to the sides twice to have the belt stretch evenly. Then, fasten the screw [A]. • After replacing the scanner carriage, enter the values supplied with the carriage in the following SPs: - SP4-871-002 (Distortion Correction Distortion Initialization) - SP4-880-001 (Dot shift amount between R Line and G Line).
  • Page 404 Scanner Unit Move the scanner carriage [A] to the indicated position as shown. Remove the resin cover [A]. (Hook x 3) Open the metal cover [A].
  • Page 405 Scanner Unit Wipe clean the mirror with a dry cloth. • When reattaching the metal cover [A], fasten the screws in the order of "1", "2", and "3". • When attaching the resin cover, insert its tip under the metal frame. Scanner Motor Remove the scanner upper cover.
  • Page 406 Scanner Unit Remove the grounding plate [A]. Remove the spring [A]. Remove the scanner motor unit [A]. Remove the scanner motor [A].

  • Page 407: Scanner Hp Sensor

    Scanner Unit Original Size Sensors (APS) Remove the exposure glass (Exposure Glass) Remove the original size sensor harness cover [A]. Remove the original size sensors [A]. (Hook x 2) Scanner HP Sensor Remove the ADF or platen cover. Remove the exposure glass (Exposure Glass) Slide the scanner carriage [A] in the direction of the arrow.
  • Page 408 Scanner Unit Remove the scanner HP sensor [A]. ARDF/Platen Cover Sensor Remove the scanner upper cover. (Scanner Upper Cover) Remove the ARDF/Platen cover sensor [A]. Scanner FFC Remove the exposure glass. (Exposure Glass) Remove the FFC from the scanner carriage. (Scanner Carriage)
  • Page 409 Scanner Unit Remove the original size sensor harness cover [A]. Remove the double-sided tape. When reattaching the same part, apply a double-sided tape again. Remove the rear cover. (Rear Cover) Remove the controller box cover. (Controller Box Cover) While pressing the lock release lever, pull out the FFC [A]. When Changing the FFC When changing the FFC, attach the Mylar [A] to the new FFC.
  • Page 410 Scanner Unit When attaching the Mylar, follow the steps below. Feed the FFC through the ferrite core [A]. Connect the FFC to the scanner carriage’s connector, and then lift the lever [A] to lock it.
  • Page 411 Scanner Unit Attach the Mylar [A] to the FFC from above, and then insert the tabs at both ends of the Mylar into the gaps in the FFC holder to secure it in position. When applying the Mylar, do not stretch the FFC. Applying the Mylar while stretching the FFC causes the circuit board to be deformed.
  • Page 412 Scanner Unit Modifying the Scanner (Contact/Contactless) when Using the ARDF Procedure for the ADF Remove the ADF front cover [A] ( ×1) • Remove with the document table lifted up. Remove the document reader guide plate [A]. ( ×1) Replace the contactless guide plate (front) [A] with the contact guide plate (front) [B]. ( ×1).
  • Page 413 Scanner Unit Replace the contactless guide plate (rear) [A] with the contact guide plate (rear) [B]. There is a hole in the contact guide plate (rear). Attach the document reader guide plate. Be careful not to scratch the sheet [A]. Attach the ADF front cover, and return the ADF to its original position.
  • Page 414 Scanner Unit Procedure for the Scanner Remove the exposure glass, and peel off the black sheet [A]. Wipe the exposure glass with general alcohol glass cleaner so that no glue remains from the double-sided tape. • Remember that if any glue remains, it will cause a paper jam in the ADF. Modifying the Scanner (Contact/Contactless) when Using the SPDF When changing from contactless to contact original feed, some parts of the ADF and scanner must be replaced.
  • Page 415 Scanner Unit Remove the document reader guide plate [A]. ( ×1) • The part below the contactless document reader guide plate is gray [A]. • The part below the contact document reader guide plate is white [B]. Attach the contact document reader guide plate [A].
  • Page 416 Scanner Unit Attach the contact lower entrance guide unit [B]. ( ×2) Enter SP mode, and then change the Scan Image Density Adjustment (SP4-688-002) from [103] to [96]. Procedure for the Scanner Remove the exposure glass. (Exposure Glass) Peel off the gap sheet (black) [A] from the sheet-through glass [B]. Wipe the exposure glass with general alcohol glass cleaner, so that no glue remains from the double-sided tape.

  • Page 417: Laser Unit

    Laser Unit Laser Unit • Turn off the main power switch and unplug the machine before beginning any of the procedures in this section. Laser beams can cause serious eye injury. Caution Decal Location Caution decals are placed as shown below. •...
  • Page 418 Laser Unit Release the stopper [A]. Pull out the laser unit [A]. ( x 3) Installing a New Laser Unit Replace the laser unit with a new laser unit. Insert the new laser unit [A] halfway.
  • Page 419 Laser Unit Connect three harnesses to the new laser unit ( x 3). Insert the new laser unit along the guide frame [A]. • Make sure that the new laser unit claws fit into two mainframe claws as shown below. Mainframe Claws Laser Unit Claws Set the laser unit with the stopper [A].
  • Page 420 Laser Unit • Use a screw driver to pry in the stopper. Attach the laser unit cover [A] ( x 1). After Installing the New Laser Unit Download new data stored in a new laser unit to the mainframe. Close the front cover. Plug in and turn on the main power switch.

  • Page 421: Quenching Lamp

    Laser Unit Quenching Lamp Remove the PCDU. (PCDU) Remove the quenching lamp [A]. PCL (Pre Cleaning Light) Remove the PCDU. (PCDU) Remove the fusing unit. (Fusing Unit) Remove the PCL [A].
  • Page 422 PCDU PCDU • To prevent damage from toner spillage during the PCDU removal, be sure to place a ground cloth on the floor. • To prevent damage from excess light, wrap the OPC drum with protective paper and store the OPC drum in a cool dark place.
  • Page 423 PCDU Remove the PCDU [A]. • Carefully and slowly pull out the PCDU without tilting, to prevent toner spillage. • When installing the PCDU, push the PCDU into the machine while screwing it in, as shown below, and then secure the PCDU. If the PCDU is not installed straight, the transfer roller contact and release mechanism does not work properly and dirt may appear on the 2nd side of outputs.
  • Page 424 PCDU PCU/Development Unit Before Replacing the PCU or Development Unit • Before replacing the PCU, set SP3-701-002 (Manual New Unit Set: PCU) to “1” and turn off the main power switch. After replacing the PCU, turn on the main power. •...
  • Page 425 PCDU [B]: The bearing of the face plate fits the bearing of the development roller. Face plate for front side Face plate for rear side Installing a PCU Disassemble the PCDU into PCU and development unit (PCU/Development Unit). Replace the used PCU with a new one. Reassemble the PCDU.
  • Page 426 PCDU Remove the cap [A]. • Attach the removed cap to the used development unit. OPC Drum • Before replacing the OPC drum, set SP3-701-021 to “1” and turn off the main power switch. • If you have to turn the power on again before replacing the part, execute the SP again before replacing the part.

  • Page 427: Charge Roller, Cleaning Roller

    PCDU Charge Roller, Cleaning Roller • Before replacing these rollers, set SP3-701-018 for the charge roller and/or SP3-701-019 for the cleaning roller to “1” and turn the main power switch OFF. • If you have to turn the power on again before replacing the part, execute the SP again before replacing the part.

  • Page 428: Cleaning Blade

    PCDU Remove the pick-off pawls [A]. • Use a screw driver to pry away the tabs of the pick-off pawl. If the pick-off pawl has marked the drum with a line, the pick-off pawl position can be moved from 1 to 2. Cleaning Blade •...
  • Page 429 PCDU Remove the cleaning blade [A]. ( • The cleaning blade [A] has two different types of holes: a circle ( ), and an oval ( Remove the screw on the circle side first, and then, remove the oval side. Developer •...
  • Page 430 PCDU Remove the development unit. (PCU/Development Unit) Remove the bearing (front) [A]. (E-ring x1) Pull the shaft toward the blue arrow shown below, then remove the pin [A] and the gear [B]. Remove the gear [A]. ( x1) Remove the bearing (rear) [A].
  • Page 431 PCDU Remove the development side seal and development case entrance seal [A] at each end. Lift up the development sleeve unit [A]. • Do not touch or hold the development sleeve edge [A] when holding the sleeve unit. Otherwise, it may cause an injury. Remove the developer after turning the development unit upside down in the reverse direction of the development filter.
  • Page 432 PCDU Stand the development unit up, and add new developer evenly across the width of the development unit while rotating the gear. 10. Reassemble the development sleeve unit, gear and bearing. • The sheets for the development sleeve unit [A] must be under the sheets [B] for the development unit.
  • Page 433 PCDU Correct Wrong 11. Wipe off the areas [A] indicated by the red-dashed line and paste new development case entrance seals to cover the blue-circled position. • These seals are part of the development seal set, which must be ordered together with the new developer.
  • Page 434 PCDU • These seals are part of the development seal set, which must be ordered together with the new developer. 13. Reassemble the PCU and development unit. 14. Turn on the main power switch. The machine detects the new developer and starts the initial adjustment. Development Filters •...
  • Page 435 PCDU Remove the development filters [A]. TD Sensor Remove the development unit. (PCU/Development Unit) Remove the TD sensor cover [A]. • Use a screw driver to release the tab(s) of the cover. Remove the TD sensor [A]. ( Development Mixing Auger Bearings •...
  • Page 436 PCDU power switch OFF. • If you have to turn the power on again before replacing the part, execute the SP again before replacing the part. • After replacing the development mixing auger bearings, turn the main power switch ON. Remove the development unit.
  • Page 437 PCDU Remove the gears [A] [B] [C]. (E-ring x2) Remove the two development mixing auger bearings [A]. • The development mixing auger bearings are D-shaped. Make sure that you install them in the orientation exactly as shown above. Development Mixing Auger (L / R) •...
  • Page 438 PCDU Remove the development mixing auger (L) [A]. Remove the development mixing auger (R) [A]. • Each auger is different; please make sure that the augers are attached correctly. • [A]: Development Mixing Auger (L) • [B]: Development Mixing Auger (R)

  • Page 439: Waste Toner Bottle

    Waste Toner Waste Toner Waste Toner Bottle Before Replacing the Waste Toner Bottle When the bottle is replaced after the machine detects that the waste toner bottle is full and stops, the counter for the Waste Toner Bottle is reset automatically. When the bottle is replaced before the machine stops due to a full bottle, it is necessary to reset the PM counter manually (set SP3-701-142 to “1”...
  • Page 440 Waste Toner Remove the toner collection full sensor [A]. ( ×1) Recycling Shutter Remove the waste toner bottle. (Waste Toner Bottle) Remove the PCDU. (PCDU) Remove the controller box. (Controller Box) Remove the duct [A]. • Remove the Development Bearing Cooling Fan along with the duct (for MP 4055 SP/MP 5055 SP/MP 6055 SP only).
  • Page 441 Waste Toner Remove the motor unit [A]. Remove the recycling shutter bracket [A]. ( ×4) • Spread paper on the floor to catch possible toner spills. Remove the bracket [A] ( ×4).
  • Page 442 Waste Toner Remove the two pulleys [A] [B] and the belt [C]. ( ×1) 10. Remove the bracket [A]. ( ×2, ×1, bearing × 1) • Place a sheet of paper underneath the bracket, and then put the bracket on the sheet. Otherwise, the grease applied to the gear in the bracket may adhere to the floor.

  • Page 443: Transfer Unit

    Transfer Unit Transfer Unit Transfer Unit Open the right cover. Close the transfer unit [A]. Remove the clip of the transfer unit [A] and disconnect the connector. ( ×1, ×1) Slide the bearing in the blue arrow direction to release it from the frame of the main machine.

  • Page 444: Transfer Roller Unit

    Transfer Unit Open the transfer unit [A]. Release the arm of the transfer unit [A] ( ×1). Remove the transfer unit [A]. Transfer Roller Unit • Before replacing the transfer roller unit, set SP3-701-108 to “1” and turn off the main power switch. •...
  • Page 445 Transfer Unit Release the claws of the transfer roller unit [A]. Remove the transfer roller unit [A]. ID Sensor Before Replacing the ID Sensor • You must take note of the original value of SP3-331-061 to prepare for the possibility that the process control after replacement will not be done properly.
  • Page 446 Transfer Unit Take a note of the characteristic value on the new ID sensor (surrounded by a red dashed line in the following photo). Turn the main power ON and enter SP mode. Input the characteristic value into SP3-331-061. Replacement Procedure Open the right cover.
  • Page 447 Transfer Unit Remove the LED cover [A]. ( ×1) Remove the transfer unit open/closed LED [A]. ( ×1) Temperature/Humidity Sensor Pull out the 1st and 2nd paper feed trays. Remove the right lower cover [A].
  • Page 448 Transfer Unit Inserting a driver through the frame hole, remove the screw of the temperature/humidity sensor. Remove the temperature/humidity sensor [A]. Fusing Entrance Sensor Open the right cover. Remove the fusing entrance sensor [A] with bracket. ( ×1)
  • Page 449 Transfer Unit Remove the fusing entrance sensor [A]. ( ×1) Transfer Unit Open/Closed Sensor Open the right cover. Remove the transfer unit open/closed sensor [A]. ( ×1, hooks)

  • Page 450: Drive Unit

    Remove the rear cover. (Rear Cover) Remove the drum/waste toner motor [A]. Development Motor Remove the rear cover. (Rear Cover) Remove the development motor [A]. Fusing/Paper Exit Motor (MP 2555 SP/3055 SP/3555 SP Only) Remove the rear cover. (Rear Cover)
  • Page 451 Drive Unit Remove the fusing/paper exit motor [A]. Fusing Motor (MP 4055 SP/5055 SP/6055 SP Only) Remove the rear cover. (Rear Cover) Remove the fusing motor [A]. Paper Exit Motor (MP 4055 SP/5055 SP/6055 SP Only) Remove the rear cover. (Rear Cover) Remove the paper exit motor [A].

  • Page 452: Vertical Transport Motor

    Drive Unit Registration Motor Remove the rear cover. (Rear Cover) Remove the registration motor [A]. Paper Feed Motor Remove the rear lower cover. (Rear Lower Cover) Remove the paper feed motor [A]. Vertical Transport Motor Remove the rear lower cover. (Rear Lower Cover) Remove the vertical transport motor [A].

  • Page 453: Transfer Roller Contact Motor

    Drive Unit Transfer Roller Contact Motor Remove the front cover. (Front Cover) Remove the inner cover. (Inner Cover) Remove the transfer roller contact motor [A]. ( ×3, ×2) Toner Hopper Pull out the toner bottle. Remove the paper exit lower cover. (Paper Exit Lower Cover) Remove the upper inner cover.
  • Page 454 Drive Unit Remove the gear [B] on the gearbox [A]. ( ×1) Remove the screws and tab on the gearbox [A]. ( ×3, tab×1) 10. Remove the toner hopper [A].

  • Page 455: Toner Supply Motor

    Drive Unit • Toner remains in the toner hopper [A]. Be sure to place the toner hopper on a sheet of paper to protect against toner spillage. • Attach the toner supply pipe [A] before installing the gear box and toner hopper. •...
  • Page 456 Drive Unit Remove the screws and connector on the gearbox [A]. ( ×3, ×1) Remove the gear [A] and part [B] from the gear box cover [C]. • Make sure that the angle of the part [B] is as shown below when attaching the part [B] to the gear box cover.
  • Page 457 Drive Unit Remove the gear box cover [A]. Remove the toner supply motor [B] with its spacer from the gear box cover [A]. ( ×2) Remove the spacer [B] from the toner supply motor [A].

  • Page 458: Fusing Unit

    Turn the machine off and on. • MP 2555 SP/3055 SP/3555 SP When the fusing unit is used past its PM cycle, the fusing unit may break, causing a service call. Therefore, the machine displays a warning on the operation panel at 240K pages and stops at 260K pages.
  • Page 459 Fusing Unit • When disconnecting the harness, hold the connector as shown below in order to avoid breaking the connector pins. Remove the fusing unit connector cover [A].
  • Page 460 Fusing Unit • Attach the fusing unit connector cover by fitting the space on the connector cover [A] (surrounded by red dashes in the diagram) and the frame of the fusing unit [B] together when installing. • The connector cover must be attached before screwing in the fusing unit. Remove the connector [A].
  • Page 461 Fusing Unit • When installing the fusing unit, attach the rear screw first, then attach the front screw. Fusing Entrance Guide Plate Remove the fusing unit. (Fusing Unit) Remove the fusing entrance guide plate [A]. ( Cleaning the Fusing Entrance Guide Plate Carefully remove toner adhering as shown in the diagram below with a dry cloth.
  • Page 462 Fusing Unit Open the fusing exit guide plate [A]. • Wipe clean with a dry cloth. Then wipe clean with a cloth dampened with alcohol. Fusing Upper Cover Remove the fusing unit. (Fusing Unit) Release the two harnesses [A]. Remove the connector [A] while holding its sides. (...
  • Page 463 Fusing Unit Remove the fusing upper cover [A]. ( • You must route the harnesses for the pressure roller temperature sensor and the fusing roller temperature sensor correctly when reassembling the fusing unit. See the notes when reassembling the fusing unit. (Notes When Reassembling the Fusing Unit) Fusing Lower Cover...
  • Page 464 Fusing Unit • The grounding plate [A] is uncovered after the fusing lower cover is removed. Be careful not to damage it. ( • You must route the harnesses for the pressure roller temperature sensor and the fusing roller temperature sensor correctly when reassembling the fusing unit. See the notes when reassembling the fusing unit.
  • Page 465 Fusing Unit Remove the two pressure springs. ( Remove the screws from left and right frames. ( x2 for each frame) Remove the heating sleeve belt unit [A].
  • Page 466 Fusing Unit To Clear SC544-02 or SC554-02 • To clear SC544-02 or SC554-02, attach the new unit detection fuse provided with the heating sleeve belt unit or replace the fusing unit. Prepare a new fuse provided with the heating sleeve belt unit. Connect the fuse pins into the fusing unit connector.
  • Page 467 Fusing Unit Pressure Roller and Pressure Roller Bearings Adjustment before Replacing the Pressure Roller and Pressure Roller Bearings Before replacing the pressure roller, set SP3-701-118 to "1" and switch the power OFF. Then replace the pressure roller and turn the main power ON. Before replacing the pressure roller bearings, set SP3-701-119 to "1"...

  • Page 468: Thermostat Unit

    Fusing Unit Remove the pressure roller front bearing [A]. (C-ring x1) Remove the pressure roller [A]. Thermostat Unit Remove the fusing unit. (Fusing Unit) Remove the thermostats [A]. ( x2 for each thermostat) Fusing Roller Temperature Sensors Remove the fusing lower cover. (Fusing Lower Cover)
  • Page 469 Fusing Unit Remove the fusing roller temperature sensors [A]. Pressure Roller Temperature Sensors Remove the fusing lower cover. (Fusing Lower Cover) Remove the pressure roller temperature sensors. ( x1, for each) Fusing Thermopiles Remove the fusing unit. (Fusing Unit) Remove the fusing thermopile unit [A]. (...
  • Page 470 Fusing Unit Remove the fusing thermopiles [A]. ( Notes When Reassembling the Fusing Unit Route the harnesses for the pressure roller temperature sensor [A] and the fusing roller temperature sensor [B] correctly when reassembling the fusing unit. Harness [A] for the pressure roller temperature sensor has black and white wires. Routing starts from the bottom of the fusing unit, then the rear, and to the side.
  • Page 471 Fusing Unit Harness route: when looking at the side of the fusing unit...

  • Page 472: Paper Exit

    Paper Exit Paper Exit Paper Exit Unit Open the right cover. Remove the fusing unit. (Fusing Unit) Remove the inner cover [A]. Remove the paper exit cover. (Paper Exit Cover) Remove the paper exit unit [A]. Paper Exit Switching Solenoid Remove the paper exit unit.
  • Page 473 Paper Exit Remove the paper exit switching solenoid [A]. Paper Exit Sensor Remove the paper exit unit. (Paper Exit Unit) Remove the feeler [A]. Remove the paper exit sensor with bracket [A].
  • Page 474 Paper Exit Remove the paper exit sensor [A]. Reverse Sensor Remove the paper exit unit. (Paper Exit Unit) Remove the reverse sensor [A]. When attaching the reverse sensor, if you screw too tightly in the direction of the blue arrow, it may cause the gap between the guide plates [A] to be too narrow, resulting in paper jams.

  • Page 475: Paper Exit Full Sensor

    Paper Exit Paper Exit Full Sensor Remove the paper exit unit. (Paper Exit Unit) Remove the paper exit full sensor with bracket [A]. Remove the paper exit full sensor [A]. Reverse Motor Remove the paper exit unit. (Paper Exit Unit)
  • Page 476 Paper Exit Remove the gear [A]. Release the harness. Remove the bearings [A].

  • Page 477: Fusing Exit Sensor

    Paper Exit Remove the reverse motor with bracket [A]. Remove the reverse motor [A]. Fusing Exit Sensor Remove the paper exit unit. (Paper Exit Unit) Remove the fusing exit sensor [A].

  • Page 478: Paper Feed

    Paper Feed Paper Feed • The 1st paper feed unit can be removed without removing the duplex unit (just open the right cover), and you can remove the paper feed unit after pulling out the paper tray. • Note that the 1st paper feed unit and 2nd paper feed unit are not interchangeable. Paper Feed Unit 1st Paper Feed Unit Remove the right cover.
  • Page 479 Paper Feed • The following picture shows the shape of the guide plate at the rear side. Remove the 1st paper feed unit [A]. ( 2nd Paper Feed Unit Remove the right cover. (Right Cover) Pull out the 2nd paper feed tray [A]. •...
  • Page 480 Paper Feed Remove the bracket [A]. ( ×1) Lift the harness guide [A], and then remove it ( ×1). • The harness guide has a claw, so make sure that you do not break it when removing. Remove the paper feed guide plate [A]. •...
  • Page 481 Paper Feed Remove the 2nd paper feed unit [A]. ( ×2, Paper Dust Collection Unit Open the right cover. Remove the screw on the paper dust collection unit [A]. ( ×1) Release the tab on the paper dust collection unit [A] ( ×1).
  • Page 482 Paper Feed While slightly opening and holding the transfer unit [A] with your hand, remove the paper dust collection unit [B] in the order shown in the picture below. • The right side of the paper dust collection unit has a C-shaped cutout. Do not pull the unit by force during removal.
  • Page 483 Paper Feed Remove the pickup roller [A]. Remove the paper feed roller [A]. Remove the separation roller [A]. ( ×1)
  • Page 484 Paper Feed Remove the torque limiter [A]. 1st / 2nd Paper Feed Tray Lift Motor Remove the rear lower cover. (Rear Lower Cover) Remove the development bearing cooling fan. (Development Bearing Cooling Fan (MP 4055 SP/5055 SP/6055 SP Only)) Remove the HVPS [A] along with the bracket. Remove the 1st paper feed tray lift motor [A].
  • Page 485 Paper Feed Remove the 2nd paper feed tray lift motor [A]. 1st / 2nd Paper Feed Sensor • There is no difference in removal procedure between 1st paper feed sensor and 2nd paper feed sensor. Remove the paper feed unit. (Paper Feed Unit) Remove the paper feed sensor bracket [A].
  • Page 486 Paper Feed Remove the paper feed sensor [A] (hooks). • Make sure that the end of the spring on the sensor unit is in the hole. Vertical Transport Sensor Remove the paper feed unit. (Paper Feed Unit)

  • Page 487: Limit Sensor

    Paper Feed Remove the vertical transport sensor unit [A]. ( ×1, ×1) Remove the vertical transport sensor [A] (hooks). Limit Sensor • There are two limit sensors in this model but the removal procedure is the same. Remove the paper feed unit. (Paper Feed Unit)
  • Page 488 Paper Feed Remove the limit sensor [A]. ( ×1) 1st Paper End Sensor / 2nd Paper End Sensor • There is no difference in removal procedure between 1st paper end sensor and 2nd paper end sensor. Remove the paper feed unit. (Paper Feed Unit) Remove the feeler [A].

  • Page 489: Registration Sensor

    Paper Feed Remove the paper end sensor [A]. ( ×1) After reinstalling the paper end sensor, check the operation of the actuator [A]. Registration Sensor Open the right cover (Right Cover). Remove the transfer unit. (Transfer Unit) Remove the inner guide bracket [A]. ( ×2)
  • Page 490 Paper Feed Remove the registration sensor [A](hooks, ×1, x1).

  • Page 491: Duplex Unit

    Duplex Unit Duplex Unit Duplex/By-pass Motor Remove the right cover. (Right Cover) Remove the duplex inner cover [A]. ( ×4) Remove the duplex/by-pass motor unit [A] ( ×3, ×1) Remove the duplex/by-pass motor. ( ×2)

  • Page 492: Duplex Entrance Motor

    Duplex Unit Duplex Entrance Motor Remove the right cover. (Right Cover) Remove the duplex inner cover [A]. ( ×4) Remove the duplex entrance motor bracket [A]. ( ×2, ×1) Remove the duplex entrance motor [A]. ( ×2)

  • Page 493: Duplex Entrance Sensor

    Duplex Unit Duplex Entrance Sensor Remove the right cover. (Right Cover) Remove the screws and stoppers for the paper transfer guide plate [A]. ( ×2, ×1) Remove the duplex inner entrance guide [A]. Remove the duplex outer entrance guide [A]. ( ×8, ×1, ×1)
  • Page 494 Duplex Unit Remove the duplex entrance sensor [A] (hooks). Duplex Exit Sensor Open the right cover. Remove the duplex exit sensor bracket [A]. ( ×1, ×1)
  • Page 495 Duplex Unit Remove the duplex exit sensor [A] (hooks).

  • Page 496: Bypass Tray Unit

    Bypass Tray Unit Bypass Tray Unit Bypass Tray Open the right cover. Remove the wire [A]. ( ×1) Release two arms [A] [B]. ( ×2)
  • Page 497 Bypass Tray Unit Open the right cover wide. Remove the paper transport guide [A]. ( ×2) Remove the harness. ( ×1, ×1, ×1) Remove the bypass tray [A]. ( ×4)
  • Page 498 Bypass Tray Unit Bypass Paper End Sensor Open the bypass tray [A]. Remove the bypass paper end sensor cover [A]. Remove the bypass paper end sensor unit [A]. ( ×1, ×1)
  • Page 499 Bypass Tray Unit Remove the bypass paper end sensor [A] from the bracket (hooks). Bypass Pick-up Roller Open the bypass tray (Bypass Tray). Remove the bypass pick-up roller [A]. ( ×1) Bypass Paper Feed Roller Remove the bypass paper end sensor unit. (Bypass Paper End Sensor) Remove the bypass paper feed roller [A].

  • Page 500: Torque Limiter

    Bypass Tray Unit Bypass Separation Roller Remove the paper transport guide. (Bypass Tray) Remove the bypass separation roller [A]. ( ×1) Torque Limiter Remove the bypass separation roller. (Bypass Separation Roller) Remove the torque limiter [A]. Bypass Width Sensor Remove the bypass tray. (Bypass Tray)
  • Page 501 Bypass Tray Unit Remove the six screws on the bypass tray [A]. ( ×6). Release the hooks around the bypass tray [A]. • There is a hook in the tray cover. Be careful not to damage it during removal or installation.
  • Page 502 Bypass Tray Unit Release the links. Remove the bypass tray upper cover [A]. (pin x 1, Remove the bypass width sensor [A]. ( ×1,...
  • Page 503 Bypass Tray Unit • When installing, the holes must align as shown below. Bypass Length Sensor Remove the bypass tray upper cover. (Bypass Width Sensor). Remove the bypass length sensor [A]. ( ×1, hooks)

  • Page 504: Pcbs And Other Items

    PCBs and Other Items PCBs and Other Items Overview Around the Controller Box Controller Board HVPS Around the Power Supply Box Controller Box Cover Remove the rear cover. (Rear Cover) Remove the controller box cover [A].
  • Page 505 PCBs and Other Items Red Circle: Remove, Blue Circle: Loosen • The FFC connector [A] has a lock mechanism. Do not use force to pull it out. • For the FCC connector [B], pull out it by pressing the release levers on both sides. Remove the controller box cover.
  • Page 506 PCBs and Other Items Remove the IPU [A]. • The FFC connector has a lock mechanism. Do not use force to pull it out. Remove the rear lower cover. (Rear Lower Cover) Remove the BCU [A]. When installing the new BCU Remove the NVRAM (EEPROM) from the old BCU.
  • Page 507 PCBs and Other Items Replacing the NVRAM (EEPROM) on the BCU Make sure that you have the SMC report (factory settings). This report comes with the machine. Output the SMC data (“ALL”) using SP5-990-001/SP5-992-001. Turn off the main switch. Insert a blank SD card in the SD slot #2, and then turn on the main switch. Use SP5-824-001 to upload the NVRAM data from the BCU.
  • Page 508 PCBs and Other Items 12. Turn off the machine, and then turn it back on. 13. Use SP5-801-002 “Memory Clear Engine”. • After changing the EEPROM, Some SPs do not have appropriate initial values. Because of this, steps 10 to 12 must be done. 14.
  • Page 509 PCBs and Other Items Remove the controller bracket [A]. Slide the controller board [A] to the right side to remove it. Release the guide rail [A].
  • Page 510 PCBs and Other Items Rev. 07/20/2018 Remove the NVRAMs 1 [A] and 2 [B] on the controller board. Note the orientation of  the NVRAM before removing or replacing.  When installing a new controller board, install the NVRAM removed from the old board, or a new NVRAM if the old NVRAM is defective.
  • Page 511 PCBs and Other Items Insert an SD card into SD slot 2, and then turn the main power ON. Save the address book data in the SD card using SP5-846-051. • The address data stored in the machine will be discarded later during this procedure. So be sure to obtain a backup of the customer’s address book data.
  • Page 512 PCBs and Other Items Push the main power switch ON again to discharge the residual charge. 10. Replace the NV-RAM with a brand-new one. 11. Turn the power ON with the SD card to which the NV-RAM data has been uploaded in Slot 2. •...
  • Page 513 PCBs and Other Items 22. If the security functions (e.g. Stored file encryption/ Auto Erase Memory Setting) were applied, set the functions again. 23. Ask the customer to restore their address book. Or restore the address book data using SP5-846-052 (UCS Setting: Restore All Addr Book), and ask the customer to ensure the address book data has been restored properly.
  • Page 514 PCBs and Other Items • If the customer is using the Data Overwrite Security, the Data Encryption feature or OCR Scanned PDF, these applications must be installed again. Remove the controller cover. (Controller Cover) Remove the controller box cover. (Controller Box Cover) Remove the HDD with bracket [A].
  • Page 515 PCBs and Other Items Remove the HVPS [A]. • NEVER touch the areas outlined in red in the photos below, to prevent electric shock caused by residual charge. • A residual charge of about 100V-400V remains in the AC circuits on the PSU board for several months even when the board has been removed from the machine after turning off the machine power and unplugging the power cord.
  • Page 516 PCBs and Other Items • The procedure to discharge residual charge from the machine by unplugging the power cord from the AC wall outlet and pressing the main power switch works only for the DC circuits on this board. Residual charge remains in the AC circuits. Remove the left cover.

  • Page 517: Heater Board

    PCBs and Other Items Remove the PSU cooling fan (for MP 4055 SP/5055 SP/6055 SP only). (PSU Cooling Fan (MP 4055 SP/5055 SP/6055 SP Only)) Remove the PSU [A]. Heater Board Remove the left cover. (Left Cover) Remove the heater board [A]. Controller Box Remove the left rear cover.
  • Page 518 PCBs and Other Items Release the clamps on the upper side of the controller box. Release the clamps on the side of the controller box. Release the clamps in the controller box.
  • Page 519 PCBs and Other Items Release the fixing of the bracket [A]. Remove the connectors on the IPU [A]. 10. Remove the FFC on the BCU [A]. 11. Remove the connector.
  • Page 520 PCBs and Other Items 12. Remove the bracket [A]. 13. Remove the controller box [A]. Imaging Temperature Sensor (Thermistor) Remove the rear cover. (Rear Cover) Remove the connector. Remove the PCL. (PCL (Pre Cleaning Light))
  • Page 521 PCBs and Other Items Remove the imaging temperature sensor (thermistor) [A]. DC SW board Pull out the 1st and 2nd paper feed trays. Remove the right lower cover [A]. Remove the DC SW board [A].

  • Page 522: Odor Filter

    Fans/Filters Fans/Filters Odor Filter Remove the odor filter box [A]. MP 2555 SP/3055 SP/3555 SP MP 4055 SP/5055 SP/6055 SP Remove the odor filter [A].
  • Page 523 Fans/Filters MP 2555 SP/3055 SP/3555 SP MP 4055 SP/5055 SP/6055 SP Particulate Filter (MP 4055 SP/5055 SP/6055 SP Only) Remove the odor filter box [A].

  • Page 524: Dust Filter

    Fans/Filters Remove the particulate filter [A]. Dust filter Remove the PCDU. (PCDU) Mount the dust filter on the duct [A]. • Attach the right side of the filter first when you mount it.
  • Page 525 Fans/Filters Development Exhaust Fan Remove the left cover. (Left Cover) Remove the bracket [A]. Remove the development exhaust fan with duct [A]. ( ×2, ×1) Dismantle the duct [A]. ( ×4)
  • Page 526 Fans/Filters Remove the development exhaust fan [A]. • Pay attention to the direction of the fan when installing. The decal pasted on the fan must face the outside. Paper Exit Cooling Fan Remove the upper front cover. (Upper Front Cover) Remove the paper exit cooling fan [A].

  • Page 527: Fusing Fan

    Fusing Fan Remove the rear cover. (Rear Cover) Remove the fusing exhaust heat fan [A] with duct. MP 2555 SP/3055 SP/3555 SP MP 4055 SP/5055 SP/6055 SP Remove the fusing exhaust heat fan [A]. ( ×4) MP 2555 SP/3055 SP/3555 SP...
  • Page 528 Fans/Filters • Pay attention to the direction of the fan when installing. The decal pasted on the fan must face the outside. Development Bearing Cooling Fan (MP 4055 SP/5055 SP/6055 SP Only) Remove the rear lower cover. (Rear Lower Cover) Remove the development bearing cooling fan with duct [A].
  • Page 529 Fans/Filters Remove the development bearing cooling fan [A]. • Pay attention to the direction of the fan when installing. The decal pasted on the fan must face the outside. PSU Cooling Fan (MP 4055 SP/5055 SP/6055 SP Only) Remove the left cover. (Left Cover) Remove the tie wrap band [A], and remove the PSU cooling fan [B].
  • Page 530 Adjustment after Replacement Adjustment after Replacement Printing • Make sure the paper is installed correctly in each paper tray before you start these adjustments. • Use the Trimming Area Pattern (SP2-109-003, No.14) to print the test pattern for the following procedures.
  • Page 531 Adjustment after Replacement Tray SP No. Threshold Tray2: Thick2 SP1-001-012 Tray2: Thick3 SP1-001-013 Tray2: Thick4 SP1-001-014 Bypass: Thin SP1-001-015 4.2 ± 1.5 mm Bypass: Plain SP1-001-016 Bypass: MidThick SP1-001-017 Bypass: Thick1 SP1-001-018 Bypass: Thick2 SP1-001-019 Bypass: Thick3 SP1-001-020 Bypass: Thick4 SP1-001-021 Duplex: Thin SP1-001-022...
  • Page 532 Adjustment after Replacement Tray SP No. Threshold Duplex: Thin: 1200 SP1-001-049 4.2 ± 1.5 mm Duplex: Plain: 1200 SP1-001-050 Duplex: MidThick: 1200 SP1-001-051 Duplex: Thick1: 1200 SP1-001-052 Duplex: Thick2: 1200 SP1-001-053 Duplex: Thick3: 1200 SP1-001-054 Check the side-to-side registration [B] for each paper feed station, and adjust them using SP1-002. Tray SP No.
  • Page 533 Adjustment after Replacement using the following SP modes. Edge SP No. Adjustment Range Leading Edge SP2-103-001 4.2 ± 1.5 mm (Plain, Thin) Trailing Edge SP2-103-002 More than 0.5 mm Left Edge SP2-103-003 2.0 ±1.5 mm Right Edge SP2-103-004 2.0 +2.5 /-1.5 mm Duplex: Trailing Edge: SP2-103-006 2.0 ±2.0 mm...
  • Page 534 Adjustment after Replacement Parallelogram Image Adjustment Laser unit adjustment is to fix parallelogram images that developed as a result of the laser operation, by means of adjusting the physical angle of the laser unit itself. This adjustment must be done after the skew-correction for the paper feed unit.
  • Page 535 Adjustment after Replacement Do step 1 and 2 again to check that there is no parallelogram image. Scanning • Before doing the following scanner adjustments, perform or check the printing registration /side-to-side adjustment and the blank margin adjustment. • Use an S5S test chart to perform the following adjustments. Registration: Platen Mode A: Leading Edge Registration (Sub Scan Registration Adj) B: Side-to-side Registration (Main Scan Reg)

  • Page 536: Adf Image Adjustment

    Adjustment after Replacement A: Sub-scan magnification Place the test chart on the exposure glass and make a copy from one of the feed stations. Check the magnification ratio and adjust using the following SP mode if necessary. SP No. SP Name Adjustment Range SP4-008-001 Sub Scan Magnification Adj...
  • Page 537 Adjustment after Replacement ARDF DF3090 SP No. SP Name Adjustment Range SP6-006-001 Side-to-Side Regist: Front ±3.0 mm SP6-006-002 Side-to-Side Regist: Rear ±3.0 mm SP6-006-003 Leading Edge Registration: Front ±5.0 mm SP6-006-004 Leading Edge Registration: Rear ±5.0 mm SP6-006-005 Buckle: Duplex Front ±5.0 mm SP6-006-006 Buckle: Duplex Rear...

  • Page 538: Service Program Mode

    Service Program Mode 5. System Maintenance Service Program Mode • Make sure that the data-in LED ( ) is not on before you go into the SP mode. This LED indicates that some data is coming to the machine. When the LED is on, wait for the copier to process the data. •...

  • Page 539: Exiting Sp Mode

    Service Program Mode Enter the key code for SP mode. For details of the key code to enter the SP mode, ask your supervisor. Exiting SP Mode Press "Exit" on the LCD twice to return to the copy window. Types of SP Modes •...
  • Page 540 Service Program Mode Opens all SP groups and sublevels. Closes all open groups and sublevels and restores the initial SP mode display. Opens the copy window (copy mode) so you can make test copies. Press SP Mode (highlighted) in the copy window to return to the SP mode screen, Enter the SP code directly with the number keys if you know the SP number.
  • Page 541 Service Program Mode press it. The small entry box on the right activates and shows the below default or the current settings. • Refer to the Service Tables for the range of allowed settings. Do this procedure to enter a setting: •...
  • Page 542 Service Program Mode • The Administrator will then set the "Service Mode Lock" to ON. Remarks The maximum number of characters which can show on the control panel screen is limited to 30 characters. For this reason, some of the SP modes shown on the screen need to be abbreviated. The following are abbreviations used for the SP modes for which the full description is over 20 characters.
  • Page 543 Service Program Mode Notation What it means • *CTL: NVRAM on the controller board This denotes a "Special Service Program" mode setting.
  • Page 544 Firmware Update (Remote Firmware Update) Firmware Update (Remote Firmware Update) In this machine, software can be updated by remote control using @Remote. Types of firmware update files, supported update methods: ARFU Individual firmware Available Available Package firmware Available Available Available Available RFU Performable Condition RFU is performable for a device which meets the following conditions.
  • Page 545 Firmware Update (SD Card) Firmware Update (SD Card) Overview In order to update the firmware of this machine, it is necessary to download the latest version of firmware on an SD card. Insert the SD card into SD card slot 2 beside the rear left of the controller box. Types of firmware update files, supported update methods: SD Card ARFU...
  • Page 546 Firmware Update (SD Card) • Even when not using a RPCS driver, the XPS driver requires RPCS firmware. What is Included in the Firmware Package Modules included in the firmware package are indicated by ticks ( ). Firmware not included in the package require updating by SD cards, etc. Included Firmware aics...
  • Page 547 Firmware Update (SD Card) Preparation • If the SD card is blank, copy the entire "romdata" folder onto the SD card. If the card already contains folders up to "D284", copy the necessary firmware files (e.g. D284xxxx.fwu) into this folder. •...
  • Page 548 Firmware Update (SD Card) two or more software modules, they are displayed as follows. When two or more software names are displayed Press the module selection button or [1] - [5] on the 10-key pad. Choose the appropriate module. (If already selected, cancel the selection) Operation of keys or buttons Keys or buttons to press Contents...
  • Page 549 Firmware Update (SD Card) Key or button operations Keys or buttons to press Contents [Update] or [#] key Update the ROM of the selected module. [Verify] button or [./*] key Perform verification of the selected module. Press the [Update] or [#] key, and perform software update. 10.
  • Page 550 Firmware Update (SD Card) the PS3 firmware program is hidden in the disabled state, the function is enabled by installing the PS3 card. (The program installed in the PS3 card is a dongle (key) for enabling the PS3 function). • Due to the above specification, the self-diagnosis result report shows the ROM module number / software version of the PDF firmware at the PS location.
  • Page 551 Firmware Update (SD Card) Code Contents Solutions incorrect. as when the firmware update was suspended, and SD cards are different between the one which then switch the main power supply off and on to was inserted before power interruption and the try again.
  • Page 552 Firmware Update (SD Card) Code Contents Solutions again. • If the download fails again, replace the controller board and the operation panel unit. • Printing download fails. Switch the main power supply off and on to try again. • The SD card media is damaged if the update fails again.
  • Page 553 Firmware Update (SD Card) Code Contents Solutions • Reception fails due to the status error of the Update is to be done automatically when the next machine at the reserved date/time of the remote reception time has elapsed. firmware update from the network. •...
  • Page 554 Firmware Update (Smart Firmware Update) Firmware Update (Smart Firmware Update) • An HDD unit must be installed on the machine to enable the SFU or the package firmware update via SD card. Overview Each firmware module (such as System/Copy, Engine, etc) used to be updated individually. However, an all-inclusive firmware package (package_ALL) is now available.

  • Page 555: Immediate Update

    Firmware Update (Smart Firmware Update) Types of firmware update files, supported update methods: SD Card ARFU Individual firmware Available Available Package firmware Available Available Available Available Immediate Update Enter the [Firmware Update] menu in the SP mode and update the package firmware. •...
  • Page 556 Firmware Update (Smart Firmware Update) Touch [Execute Update]. Touch [YES]. The following display will be displayed. • If the error code E66, which indicates that the download of the firmware has failed, is displayed, go back to step 1. • Update will be started automatically after the download is finished.
  • Page 557 Firmware Update (Smart Firmware Update) • When the machine is in the update mode, the automatic update is suspended if a print job is started. After the print job is finished, touch [YES] on the display shown below to restart updating.
  • Page 558 Firmware Update (Smart Firmware Update) How to Set the Machine to Download Firmware Later (RESERVE) Enter the [Firmware Update] menu in the SP mode and update the package firmware. • The [Firmware Update] button will appear even when a machine is connected to @Remote with a device which does not have an embedded @Remote communicating function.
  • Page 559 Firmware Update (Smart Firmware Update) time/date. • ”When to receive? (1-7)”: The download of the package firmware will begin this number of days before the next visit. Successful Download In the two diagrams below, the firmware is set to be downloaded by the day before the next scheduled visit. In the first diagram, the download is successful on the first try.
  • Page 560 Firmware Update (Smart Firmware Update) stop trying to download the firmware. How to Check if the Firmware Downloaded with Reserve Enter the SP mode. Touch [Firmware Update]. Touch [Reserve]. Touch [Reserve and received package information]. Check the information displayed. When the package firmware was downloaded successfully, the details of the download result are displayed as the following picture shows.
  • Page 561 Firmware Update (Smart Firmware Update) • This information will only be displayed if the reserved firmware has already been downloaded. If not, all the data items are indicated with “-”. How to Install Firmware Downloaded with Reserve Enter the SP mode. Touch [Firmware Update].
  • Page 562 Firmware Update (Smart Firmware Update) Touch [Execute Update]. Check the version of the received package firmware, and then touch [YES]. • Update is started. • If the version of the reserved package in the HDD is older than the latest version, the messages shown in the following picture are displayed.
  • Page 563 Firmware Update (Smart Firmware Update) • The machine will automatically reboot itself. • The figures at the lower right of the display indicate “Number of updated items/ All items to be updated”. Update via SD card Update with an SD card, which is the conventional method, is available if you write the package firmware to the SD card.
  • Page 564 Firmware Update (Smart Firmware Update) work. • Only one version of the package firmware should be copied into the folder. If you copy multiple versions of package firmware to the SD card, the machine will select only one version of the firmware randomly.
  • Page 565 Firmware Update (Smart Firmware Update) When update is completed, “Update done” is displayed. • The figures at the lower right of the display indicate “Number of updated items/ All items to be updated”. Turn the main power switch OFF, and then pull out the SD card from SD card slot 2. Turn the power ON.
  • Page 566 Firmware Update (Auto Remote Firmware Update) Firmware Update (Auto Remote Firmware Update) • Auto remote firmware update (ARFU) requires connection to an external network. Be sure to get permission from the customer before setting. • Internet connection is needed. Overview By Auto Remote Firmware Update (ARFU), the firmware is updated by checking the global server every 76 hours and downloading the latest package if it is newer than the one installed on the machine.
  • Page 567 Firmware Update (Auto Remote Firmware Update) Included Firmware Engine External Auth FaxInfoWidget GWFCU3.8-9(WW) Downloading and Updating Process Downloads the latest package The machine checks the server for the latest package version. If the version of the package on the global server is later than that of the package installed on the machine, or if the machine has not downloaded the firmware package, the machine downloads the latest package in the background even when the customer is using the machine.
  • Page 568 Firmware Update (Auto Remote Firmware Update) Judgement of ARFU Update judgement is done when the latest update package is successfully downloaded, or the package has already been downloaded. If the judgement timing is in the range of the update prohibited time or day set with SP or WIM, the machine will retry the update after 76 hours.
  • Page 569 Firmware Update (Auto Remote Firmware Update) Situations judged as machine in use Situations judged as machine in use When the control panel is used within 30 seconds During firmware update While firmware update is disabled While printing (copy, printer, fax, re-printing via network) While scanning (copy, scanner, fax) Retrieving image data via network While initial setting (User Tools settings) or SP is being set...
  • Page 570 Firmware Update (Auto Remote Firmware Update) Update Process When the machine has decided to run the auto firmware update, the following message is displayed. The popup will have "Cancel" and "OK" buttons and the update process will start either when the "OK" button is selected or 30 seconds has passed.
  • Page 571 Firmware Update (Auto Remote Firmware Update) But this is not possible while updating the operation panel itself. On the other hand, the update for the operation panel will run at the final stage of the update. Thus canceling the update at that stage has no real effect. When the update is cancelled, the machine will reboot when updates for all modules of one of the following devices is done.
  • Page 572 Firmware Update (Auto Remote Firmware Update) SP Number Selection Overview Def. SP5-886-112 0: OFF Will not run the update when update prohibited time setting is ON and the 1: ON current time is in the range of the time set. •...
  • Page 573 Firmware Update (Auto Remote Firmware Update) SP Number Selection Overview Def. When the update is cancelled, no record is created. SP7-520-041 to Display History of the package version for which update has completed. only The five most recent are recorded, the lowest number being most recent. The record is created when the update has successfully finished.
  • Page 574 Firmware Update (Auto Remote Firmware Update) Result Description • Displaying SP/UP menu • Firmware update is running with another method • Configuration change prohibited • Verifying the operation panel (smart panel) Update cancelled by user Update was cancelled because a user selected "Cancel" in the popup shown before starting the update.
  • Page 575 Updating JavaVM Updating JavaVM Creating an SD Card for Updating Download the update modules from Firmware Download Center. As one of the model modules, "Java VM v11 UpdateTool" is available for download. (The version differs depending on the model.) Unzip the downloaded file. Copy the whole "sdk" folder to the root of the SD card directly below. •...
  • Page 576 Updating JavaVM Result File contents Description of the output Success script file = /mnt/sd0/sdk/update/bootscript Boot script path 2012/08/22 17:57:47 start Boot scripts processing start time 2012/08/22 17:59:47 end SUCCESS End time boot script processing, the results Failure script file = /mnt/sd0/sdk/update/bootscript Boot script path 2012/08/22 17:57:47 start Boot scripts processing start time...
  • Page 577 Updating JavaVM Error Message Cause Remedy Copy Error! *1 expected to occur stating the "model name, application configuration, SMC sheet (SP5-990-006/024/025), Delete Error! and error file." [XXXXX] is an unsupported command. Without the foregoing error message, only "Put Version Error Error / Copy Error"...

  • Page 578: Nvram Data Upload/Download

    NVRAM Data Upload/Download NVRAM Data Upload/Download Uploading Content of NVRAM to an SD card Do the following procedure to upload SP code settings from NVRAM to an SD card. • This data should always be uploaded to an SD card before the NVRAM is replaced. •...

  • Page 579: Downloading An Sd Card To Nvram

    NVRAM Data Upload/Download Here is an example with Serial Number “K5000017114”: NVRAM\K5000017114.NV In order to prevent an error during the download, be sure to mark the SD card that holds the uploaded data with the number of the machine from which the data was uploaded. •...
  • Page 580 UP/SP Data Import/Export UP/SP Data Import/Export Overview Import/export conditions Import/export is possible between devices only if their model type, region of use, and the following device configurations match. • Input Tray • Output Tray • ARDF • Whether or not equipped with a hard disk •...
  • Page 581 UP/SP Data Import/Export • User stamp in Copier / Document Server Features • Settings that can be specified via telnet • @Remote-related data • Counters • EFI printer unit settings • Settings that can only be specified via Web Image Monitor or Web Service (for example, Bonjour, SSDP setting) Exporting Device Information This can be exported / imported by an administrator with all privileges.
  • Page 582 UP/SP Data Import/Export Press [Run Export]. Press [OK]. Press [Exit]. 10. Log out. • If data export fails, the details of the error can be viewed in the log. • When device Information is periodically imported, it is necessary to create the device setting information file with special software and store it on the web server.
  • Page 583 UP/SP Data Import/Export SP Data Import/Export Data that can be imported and exported • System SP • Printer SP • Fax SP • Scanner SP Exporting Device Information When exporting SP device information from the control panel, the data is saved on an SD card. Insert an SD card into the media slot on the side of the control panel.
  • Page 584 UP/SP Data Import/Export Item Specification Note Example: User name / User ID / Department code / Mail address / Phone number #3. Personal information Example: Document name / Image data #4. Sensitive information for the customer Example: MAC address / Network parameters * The IP address is exported when both 'Unique' and 'Secret' are selected.
  • Page 585 UP/SP Data Import/Export If an error occurs, check the log's result code in the access log file first. Values other than 0 indicate that an error occurred. The result code will appear in the circled area illustrated below. - Example of a log file If you cannot solve the problem or do not know how to solve it after checking the code, note down the error log entry, then contact your supervisor.
  • Page 586 UP/SP Data Import/Export Result Code Cause Solutions range. 3. PERMISSION ERROR The permission to edit the setting is missing. 4. NOT EXIST The setting does not exist in the system. 5. INTERLOCK ERROR The setting cannot be changed because of the system status or interlocking with other specified settings.

  • Page 587: Address Book Upload/Download

    Address Book Upload/Download Address Book Upload/Download Information List The following information is possible to be uploaded and downloaded. Information • • Registration No. Select Title • • User Code Folder • • E-mail Local Authentication • • Protection Code Folder Authentication •...
  • Page 588 Address Book Upload/Download Insert the SD card in the service slot [A]. Enter the SP mode. Do SP5-846-051 (Backup All Addr Book). Exit the SP mode, and then turn OFF the main power switch. Remove the SD card. 10. Attach the SD slot cover to the original position ( x1).

  • Page 589: Specification

    Address Book Upload/Download Specification The information which can be exported /imported is the following items. • Entry information • User code information • E-mail information • Protection code information • Fax information • Fax additional information • Group information • Title information •...
  • Page 590 Capturing the Device Logs Capturing the Device Logs Overview With this feature, you can save device logs that are stored in the machine (HDD or operation panel) on an SD card. It allows the Customer Engineer to save and retrieve error information for analysis. The Capturing Log feature saves device logs for the following four.
  • Page 591 Capturing the Device Logs Type Storage Timing Destination (maximum storage capacity) • Operation panel log Memory in the operation When an error related to the operation panel occurs. panel. • Device logs are not saved in the following conditions: • While erasing all memory •...
  • Page 592 Capturing the Device Logs Retrieving the Device Logs via Operation Panel • Retrieve device logs to identify the date of occurrence of the problems and to find details of the problems • e.g.: At around 8:00 am on March 10, an engine stall occurred. The operation panel does not respond. Turn the main power supply off / on.
  • Page 593 Capturing the Device Logs Collectable Information and/or Logs SP5-858-123 Print settings list SP5-858-124 Error log SP5-858-131 Fax information (whether the fax destinations are included or not depends on the setting of SP5-858-103.) SP5-858-141 Controller log, engine log, operation panel log, FCU, and SMC. SP5-858-142 Controller log SP5-858-143 Engine log SP5-858-144 Operation panel log...
  • Page 594 Capturing the Device Logs Error Description Code [A]: Unlocked, [B]: Locked Wait for the information and/or logs to be copied to the SD card. After a message stating that the process has completed appears on the operation panel, confirm that the LED light next to the SD card slot is not flashing and then remove the SD card.
  • Page 595 Capturing the Device Logs Specify the date that the problem occurred and the number of days to download the logs. If the fax destinations need to be included in the fax information, set "On" as "Obtain Fax Destination(s) Information". Then click "Download". •...
  • Page 596 Capturing the Device Logs • Operation panel when downloading the logs: After a while, the open-or-save dialog will appear. Specify where to download and save the file. • The debug logs are saved with the following file names. These names are the same as the files downloaded with SD card.
  • Page 597 Capturing the Device Logs Fax information /LogTrace/[the model number]/faxreport/[yyyymmdd_hhmmss].csv FCU debug log /LogTrace/[Machine Serial]/fculog/[yyyymmdd_hhmmss].gz...
  • Page 598 SMC List Card Save Function SMC List Card Save Function Overview SMC List Card Save The SMC List Card Save (SP Text Mode) function is used to save the SMC list as CSV files to the SD-card inserted into the operation panel SD-card slot. •...
  • Page 599 SMC List Card Save Function Detail No. SMC Categories to Save Copier User Program Scanner SP Scanner User Program SDK/J Summary SDK/J Application Info Printer SP Smart Operation Panel SP Smart Operation Panel UP Press [EXECUTE]. Press [EXECUTE] again to start. Press [CANCEL] to cancel the saving. "It is executing it"...
  • Page 600 SMC List Card Save Function 10. Wait for 2 to 3 minutes until "Completed" is shown. • The SMC list saving may take from 2 to 3 minutes to complete. • Press [CANCEL] to abort executing. 11. Press [Exit] to exit from SP mode. File Names of the Saved SMC Lists The SMC list data saved on the SD-card will be named automatically.

  • Page 601: Error Messages

    SMC List Card Save Function Error Messages SMC List Card Save error message: • Failed: FACTOR: Read-only file system, No space left on device. If an error occurs, pressing "Exit" will cause the device to discard the job and return to the ready state.

  • Page 602: Card Save Function

    Card Save Function Card Save Function Overview Card Save: • The Card Save function is used to save print jobs received by the printer on an SD card with no print output. Card Save mode is toggled using printer Bit Switch #1 bit number 4. Card Save will remain enabled until the SD card becomes full, or until all file names have been used.
  • Page 603 Card Save Function Select "Bit Switch 1 Settings" and use the numeric keypad to turn bit 4 ON and then press the "#" to register the change. The result should look like: 00010000. By doing this, Card Save option will appear in the "List/Test Print"...
  • Page 604 Card Save Function 11. Press "OK" and then return to Home screen. 12. Press the "Printer (Classic)" icon. 13. "Hex Dump Mode" is be displayed in the top left of the display panel. 14. Send a job to the printer. The Communicating light should start blinking. 15.
  • Page 605 Card Save Function 16. Press "Reset" to exit Card Save mode. 17. Change the Bit Switch Settings back to the default 00000000, then press the "#" in the numeric keypad to register the changes. 18. Remove the SD card after the main power switch is turned OFF. Error Messages Card Save error messages: •...

  • Page 606: Self-Diagnostic Mode

    Self-Diagnostic Mode 6. Troubleshooting Self-Diagnostic Mode Service Call Conditions The ‘SC Table’ section shows the SC codes for controller errors and other errors. The latter are put into four types. The type is determined by their reset procedures. The table shows the classification of the SC codes. Type Display How to reset...
  • Page 607 Self-Diagnostic Mode • When automatic reboot occurs twice continuously, an SC is displayed without rebooting, and logging count is performed. Also, when an SMC print is output, an * mark is added alongside the SC number for clarity. • Automatic reboot can be enabled or disabled with SP5-875-001 (SC automatic reboot setting) (default value: OFF).
  • Page 608 Self-Diagnostic Mode # Cancel key is not displayed. • Turn ON spanner LED (same as when an SC is generated). Operation during SC reboot • Timing of SC reboot When @Remote is enabled, and when a NRS alarm*1 is not generated, the corresponding SC is the object of an automatic reboot.
  • Page 609 Self-Diagnostic Mode SC Manual Reboot When the automatic reboot is disabled in SP5-875-001 (SC automatic reboot setting), user reboot the machine manually. See the flowchart below.
  • Page 610 Self-Diagnostic Mode...
  • Page 611 SC Tables: SC1xx (Scanning) SC Tables: SC1xx (Scanning) SC101-01 to SC195-00 SC No. Level Error Name/Error Condition/Major Cause/Solution SC101-01 D Lamp Error (Scanning) The white level peak did not reach the prescribed threshold when the white guide plate was scanned. •...
  • Page 612 SC Tables: SC1xx (Scanning) SC No. Level Error Name/Error Condition/Major Cause/Solution Turn the power off/on. Reconnect the connectors. Replace the following parts: • Replace the scanner carriage • Replace the IPU board • Replace the harness • Clean and replace the white reference seal (sheet-through exposure glass) •...
  • Page 613 SC Tables: SC1xx (Scanning) SC No. Level Error Name/Error Condition/Major Cause/Solution • Scanner motor driver defective • Scanner motor defective • Scanner HP sensor defective • Harness defective • Timing belt, pulley, wire, or carriage not installed correctly Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps.
  • Page 614 SC Tables: SC1xx (Scanning) SC No. Level Error Name/Error Condition/Major Cause/Solution • IPU defective • Harness defective • BCU defective Check if the SC occurs by turning the power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step. Reconnect the following connectors: •...
  • Page 615 SC Tables: SC1xx (Scanning) SC No. Level Error Name/Error Condition/Major Cause/Solution Replace the BCU. SC No. Level Error Name/Error Condition/Major Cause/Solution SC144-00 D SBU Communication Error • The machine cannot detect that the Scanner Carriage is connected. • The machine cannot communicate with the Scanner Carriage. •...
  • Page 616 SC Tables: SC1xx (Scanning) SC No. Level Error Name/Error Condition/Major Cause/Solution SC152-00 D White Level Error: Side 2 The shading data peak value read out from the CIS is not specified range from the target value. • CIS defective • White roller defective •...
  • Page 617 SC Tables: SC1xx (Scanning) SC No. Level Error Name/Error Condition/Major Cause/Solution • Harness defective between CIS and IPU (disconnected, loose) • CIS defective • IPU defective (ASIC: Macaron error) Perform an automatic reboot. Turn the power off/on. Replace the following parts: •...
  • Page 618 SC Tables: SC2xx (Exposure) SC Tables: SC2xx (Exposure) SC202-00 to SC272-10 SC No. Level Error Name/Error Condition/Major Cause/Solution SC202-00 D Polygon Motor: ON Timeout Error After the polygon motor turned on, or within 10 sec. after the rpm’s changed, the motor did not enter READY status.
  • Page 619 SC Tables: SC2xx (Exposure) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the harness. • Replace the IPU board. SC No. Level Error Name/Error Condition/Major Cause/Solution SC220-00 D Laser Synchronization Detection Error: Leading Edge The laser synchronizing detection signal for the start position of the LD was not output for 200msec.
  • Page 620 SC Tables: SC2xx (Exposure) SC No. Level Error Name/Error Condition/Major Cause/Solution • GAVD defective • Image processing ASIC defective • IPU, controller board not connected correctly or defective • Harness between IPU and LDB defective • Turn the power off/on. •...
  • Page 621 SC Tables: SC2xx (Exposure) SC No. Level Error Name/Error Condition/Major Cause/Solution If the “Door Open” status does not change to “Door Close” after closing the door. • CPU defective • IPU defective • BCU defective • Harness defective • Cycle the main power off/on. •...
  • Page 622 SC Tables: SC3xx (Image Processing 1: Charge, Development) SC Tables: SC3xx (Image Processing 1: Charge, Development) SC302-00 to SC396-01 SC No. Level Error Name/Error Condition/Major Cause/Solution SC302-00 D High Voltage Power Source: Charge: Output Error The machine detects the error detection signal “L (unexpected)” 10 times for 200 msec consecutively when monitoring the error signal every 20 msec during outputting the PWM signal.
  • Page 623 SC Tables: SC3xx (Image Processing 1: Charge, Development) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the development motor. • Reconnect the connector. • Replace the harness. • Replace the BCU. • Replace the development unit. • Replace the driven unit. SC No.
  • Page 624 SC Tables: SC3xx (Image Processing 1: Charge, Development) SC No. Level Error Name/Error Condition/Major Cause/Solution • Check the harness of the TD sensor (disconnection, etc.). • Replace the TD sensor. SC No. Level Error Name/Error Condition/Major Cause/Solution SC370-00 C ID Sensor Calibration Error Regular reflection optical output voltage of the ID sensor: Vsg_reg cannot be adjusted to within target range.
  • Page 625 SC Tables: SC3xx (Image Processing 1: Charge, Development) SC No. Level Error Name/Error Condition/Major Cause/Solution • Reconnect or replace the harness between the BCU and HVPS. • Reinstall or replace the development unit. • Check if the contact and separation movement of the transfer unit works correctly. •...
  • Page 626 SC Tables: SC4xx (Image Processing 2: Around the Drum) SC Tables: SC4xx (Image Processing 2: Around the Drum) SC440-00 to SC498-00 SC No. Level Error Name/Error Condition/Major Cause/Solution SC440-00 D High Voltage Power Source: Paper Transfer : Output Error The machine detects the error detection signal “L (unexpected)” 10 times for 200 msec consecutively when monitoring the error signal every 20 msec during outputting the PWM signal.
  • Page 627 SC Tables: SC4xx (Image Processing 2: Around the Drum) SC No. Level Error Name/Error Condition/Major Cause/Solution SC460-00 D High Voltage Power Source: Separation : Output Error The machine detects the error detection signal “L (unexpected)” 10 times for 200 msec consecutively when monitoring the error signal every 20 msec during outputting the PWM signal.
  • Page 628 SC Tables: SC4xx (Image Processing 2: Around the Drum) SC No. Level Error Name/Error Condition/Major Cause/Solution • 2.4 V or more (humidity sensor) • Temperature/Humidity sensor is not set (connector disconnected or broken) • Temperature/Humidity sensor defective • Reconnect the connector. •...
  • Page 629 SC Tables: SC5xx (Paper Feed and Fusing) SC Tables: SC5xx (Paper Feed and Fusing) SC501-01 to SC589-02 SC No. Level Error Name/Error Condition/Major Cause/Solution SC501-01 B 1st Tray Lift Error The machine detects the error of the 1st paper feed tray lift motor 3 times consecutively when the 1st paper feed tray is lifted.
  • Page 630 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the 1st paper feed unit, 1st paper feed tray. • Replace the BCU. SC No. Level Error Name/Error Condition/Major Cause/Solution SC502-01 B 2nd Tray Lift Error The machine detects the error of the 2nd paper feed tray lift motor 3 times consecutively when the 2nd paper feed tray is lifted.
  • Page 631 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the BCU. SC No. Level Error Name/Error Condition/Major Cause/Solution SC503-01 B 3rd Tray Lift Error (D694) The machine detects the lift error of the tray lift motor for the PFU (D694) 3 times consecutively when the 3rd paper feed tray is lifted at the machine’s initialization.
  • Page 632 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the tray lift motor. • Reset the connector. • Replace the harness. • Replace the limit sensor. • Replace the controller board for the optional PFU (D694). •...
  • Page 633 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Foreign matter, such as paper scrap, is caught between the paper feed tray and the tray lift motor • Paper set fault • Reset the paper. •...
  • Page 634 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the controller board for the optional LCIT (D695). • Replace the tray. • Replace the paper feed roller. • Replace the pick-up arm. • Replace the timing belt.
  • Page 635 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution (The message of resetting the tray is displayed when the both sensors detect the error consecutively 2 times or less.) • Paper overload • Paper set fault •...
  • Page 636 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution consecutively 2 times or less.) • Paper transfer motor error/connector missing • Left tray paper sensor error/connector missing • Harness broken • Bank control board defective •...
  • Page 637 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Paper transfer motor error/connector missing • Transfer fence home position sensor error/connector missing • Harness broken • Bank controller board defective • Paper overload • Foreign matter, such as paper scrap, is caught between the left tray and the paper transport motor •...
  • Page 638 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Paper set fault • Reset the paper. • Remove the foreign matter. • Replace the motor. • Reset the connector. • Replace the harness. • Replace the sensor.
  • Page 639 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution SC505-41 B Side LCIT Limit Detection Error (D696) • Upper limit detection error (during descent) During tray initialization (upper limit detection/lower limit not detected), the tray base plate is lowered to check the tray base plate position, but the upper limit sensor is detected although a predetermined time elapsed.
  • Page 640 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Lower limit detection error (during descent) During tray initialization (upper limit not detected /lower limit eject detection), the tray base plate is lowered to check the tray base plate position, but the lower limit sensor is not detected although a predetermined time elapsed.
  • Page 641 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution consecutively 2 times or less.) • Paper overload • Paper set fault • Upper Limit sensor error/connector missing • Lower limit sensor error/connector missing • Harness broken •...
  • Page 642 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the harness. • Replace the BCU. SC No. Level Error Name/Error Condition/Major Cause/Solution SC521-01 C Duplex Entrance Motor: Lock SC521-02 C Duplex By-pass Motor: Lock During motor ON, after checking the motor error notification registers (err_velo and err_posi) for 500msec, the error state of either register was detected at least 5 times.
  • Page 643 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Connector disconnected • Harness broken • BCU defective • Replace the fusing fan. • Reset the connector. • Replace the harness. • Replace the BCU. SC No.
  • Page 644 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution In the motor ON state, the value of the lock sensor is checked every 100msec. If a lock signal is not obtained for 50 times consecutively. •...
  • Page 645 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution SC541-01 A Fusing Thermopile (Center) Disconnection Below a predetermined temperature (or below CB) is detected for specified seconds continuously. Detection frequency: 10 times or more. • Harness broken •...
  • Page 646 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution SC542-05 C Fusing Thermopile (Center) Does Not Reload (Low Voltage) When the thermopile (center) does not reach a predetermined temperature for 7 seconds consecutively. SC542-06 C Fusing Thermopile (Center) Does Not Reload (Low Voltage) When the thermopile (center) does not reach the permission temperature of heat central reloading for specified seconds continuously.
  • Page 647 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution (Fusing Thermopile (Center) High Temperature Error) In the event of an error • Triac defective (short-circuit) • Engine controller defective • Fusing roller temperature sensor (center) defective •...
  • Page 648 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • SP1-141-101 (Thermopile (center)) • SP1-141-102 (Thermopile (edge)) • SP1-141-103 (Thermistor (center)) • SP1-141-104 (Thermistor (edge)) • SP1-141-151 (Thermopile (center): 200 msec before the SC is generated) •...
  • Page 649 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Outside input voltage guarantee • Remove the jammed paper in the fusing unit • Check and replace the thermopile (center). • Check the power supply voltage and reconnect the cable to the outlet. •...
  • Page 650 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Turn the main power supply switch OFF/ON • If the fusing relay is damaged, replace the PSU. • Check the connection between PSU and controller board, and replace harness and board if necessary.
  • Page 651 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Connector disconnected • Reconnect the connectors between the fusing unit and the BCU. • Reset the NC sensor. • Replace the harness between the fusing unit and the BCU. •...
  • Page 652 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the BCU. SC No. Level Error Name/Error Condition/Major Cause/Solution SC553-00 A Fusing Thermopile (Edge) High Temperature Detection (software) Above a predetermined temperature detected for specified seconds continuously. Detection period: 100ms, detection count: 10 times or more.
  • Page 653 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution detected by the sensor is 250°C or more. Therefore, if the temperature of the above SPs is lower than 250°C, the thermopile or thermistor may be defective or out of position. •...
  • Page 654 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution the BCU, connectors connected to the fusing unit • Replace the BCU board. • Turn the power off/on. SC No. Level Error Name/Error Condition/Major Cause/Solution SC555-01 A Fusing Edge Heater Continuously Heat SC555-05 C Fusing Edge Heater Continuously Heat (Low Voltage)
  • Page 655 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution SC558-00 C Low Input Voltage On the mains power supply, detected the input voltage that is less than the specification and is more than 50V. Low input of mains power supply SC No.
  • Page 656 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the harness between the fusing unit and the BCU. • Replace the BCU. SC No. Level Error Name/Error Condition/Major Cause/Solution SC562-02 A Pressure Roller Thermistor (Center) Does Not Reload When the pressure roller thermistor (center) does not reach a predetermined temperature for specified seconds consecutively.
  • Page 657 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Pressure roller thermistor (end) defective • Fusing control software defective • Check the fusing unit. • Check that the triac of the AC controller on the PSU does not short-circuit. •...
  • Page 658 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution the BCU, connectors connected to the fusing unit. • Replace the BCU. • Turn the power off/on. SC No. Level Error Name/Error Condition/Major Cause/Solution SC571-00 A Pressure Roller Thermistor (End) Disconnection When the pressure roller thermistor (end) detects a predetermined temperature or less for specified seconds consecutively.
  • Page 659 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Fusing controller software defective • Check the fusing unit. • Check that the triac of the AC controller on the PSU does not short-circuit. • Reconnect the following connectors: CN115 of BCU, connectors between the fusing unit and the BCU, connectors connected to the fusing unit •...
  • Page 660 SC Tables: SC5xx (Paper Feed and Fusing) SC No. Level Error Name/Error Condition/Major Cause/Solution • Turn the power off/on. SC No. Level Error Name/Error Condition/Major Cause/Solution SC589-01 D Fusing center: Low Temperature Detection When the thermopile (center) detects the temperature which is 180 degrees Centigrade lower than target Temperature for 12 seconds consecutively.
  • Page 661 SC Tables: SC6xx (Communication and Others) SC Tables: SC6xx (Communication and Others) SC620-01 to SC687-00 SC No. Level Error Name/Error Condition/Major Cause/Solution SC620-01 D ADF Communication Error 1 SC620-02 D ADF Communication Error 2 SC620-03 D ADF Communication Error 3 SC620-01: After ADF connection was recognized on startup, an error is detected.
  • Page 662 SC Tables: SC6xx (Communication and Others) SC No. Level Error Name/Error Condition/Major Cause/Solution SC622 Paper Bank Communication Error SC622-01 D Paper Bank 1 Communication Error (D694) SC622-11 D Paper Bank 1 Communication Error (D787) SC622-12 D Paper Bank 1 Communication Error (D787) SC622-31 D Paper Bank 1 Communication Error (D695) Detected an error when connecting the communication line.
  • Page 663 SC Tables: SC6xx (Communication and Others) SC No. Level Error Name/Error Condition/Major Cause/Solution SC664-02 D Write Error to VODKA SRAM SC664-03 D VODKA Program Startup Error The machine detects the communication error between VODKA and SRAM when starting up, or recovery from energy saver mode. •...
  • Page 664 SC Tables: SC6xx (Communication and Others) SC No. Level Error Name/Error Condition/Major Cause/Solution etc.) • Turn the power off/on. • Replace the BCU. SC No. Level Error Name/Error Condition/Major Cause/Solution SC665-07 D IPU signal Communication Error The machine detects the communication error between CPU and Slave1 when starting up, or recovery from energy saver mode.
  • Page 665 SC Tables: SC6xx (Communication and Others) SC No. Level Error Name/Error Condition/Major Cause/Solution • BCU defective (Parts implementation defect, solder scrap, implemented parts defect, etc.) • Turn the power off/on. • Replace the BCU. SC No. Level Error Name/Error Condition/Major Cause/Solution SC667-40 D Macaron1 Mode Setting Error The machine detects the Macaron1 mode error when starting up, or recovery from energy...
  • Page 666 SC Tables: SC6xx (Communication and Others) SC No. Level Error Name/Error Condition/Major Cause/Solution SC669-21 D EEPROM Data read: Device error SC669-22 D EEPROM Data read: Communication abort error SC669-23 D EEPROM Data read: Communication timeout error SC669-24 D EEPROM Data read: Operation stopped error SC669-25 D EEPROM Data read: Buffer full SC669-26 D...
  • Page 667 SC Tables: SC6xx (Communication and Others) SC No. Level Error Name/Error Condition/Major Cause/Solution • EEPROM not connected fully • EEPROM damaged • BCU damaged • Turn the power off/on. • Check the EEPROM. • Replace the EEPROM. • Replace the BCU. SC No.
  • Page 668 SC Tables: SC6xx (Communication and Others) SC No. Level Error Name/Error Condition/Major Cause/Solution SC687-00 PER Not Received Error Unable to receive the PER command from the controller. • Communication error • Replace the BCU.
  • Page 669 SC Tables: SC7xx (Peripherals) SC Tables: SC7xx (Peripherals) SC700-01 to SC792-00 SC No. Level Error Name/Error Condition/Major Cause/Solution SC700 SPDF error SC700-01 D ADF Bottom Plate Lift Motor (SPDF) SC700-02 D ADF Pick-Up Roller Lift Motor Error (SPDF) SC700-04 D ADF Feed Motor Error (SPDF) SC700-05 D ADF Entrance Motor Error (SPDF)
  • Page 670 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution • Check the sensor harness and motor harness connection • Replace the sensor harness and motor harness • Replace the sensor • Replace the motor • Replace the ADF controller board SC700-04, 05, 06, 07, 09 •...
  • Page 671 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution cooling fan motor defective, a harness short-circuit occurs, and the protection device of the 24V power supply system intercepts. • Replace the blown fuse or circuit board • Replace the short-circuited parts SC702-02 D Protection Device Intercept Error 2 (ARDF) When original source 5V power supply is ON, protection device intercept of 24V OUT...
  • Page 672 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution • Overload defective • Motor defective • Solenoid defective Check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step. •...
  • Page 673 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution SC720-33 B Positioning Roller Shift Motor Error Error Condition of -20, -24, -25, -27, -28, -30, -33 • During movement to home, the home position could not be detected within a predetermined pulse (1st time is jam notification, 2nd time is SC notification).
  • Page 674 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution Error Condition of -50, -51, -52, -53 • During movement to home, the home position could not be detected within a predetermined pulse (1st time is jam notification, 2nd time is SC notification). •...
  • Page 675 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution SC720-80 B Protection Device Intercept Error 3 Fuse blowout is detected SC720-81 B Shift Roller Drive Motor Error Motor driver detects an error (DC motor control error) (1st time is jam notification, 2nd time is SC notification) SC720-82 B Edge Guide Motor Error...
  • Page 676 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution 1st error detection is determined as a jam and 2nd error detection is determined as an SC. SC721-11 B Proof Transport Motor Error (1K sheet finisher) Motor driver detects an error state (DC motor control error). 1st error detection is determined as a jam and 2nd error detection is determined as an SC.
  • Page 677 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution predetermined pulse (p1 pulse) elapsed (1st time is jam notification, 2nd time is SC notification). The return pulse to home and pulse coming from home during normal operation are calculated and measured.
  • Page 678 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution • During movement from home, the home position was detected for longer than a predetermined pulse (p1 pulse) (1st time is jam notification, 2nd time is SC notification). The return pulse to home and pulse coming from home during normal operation are calculated and measured.
  • Page 679 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution • During movement to home, the home position could not be detected within a predetermined pulse (p0 pulse) (1st time is jam notification, 2nd time is SC notification). • During movement from home, the home position was detected for longer than a predetermined pulse (p1 pulse) (1st time is jam notification, 2nd time is SC notification).
  • Page 680 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution Error occurs when accessing NVRAM. Connection failure or malfunction of NVRAM Check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps.
  • Page 681 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution SC722-41 B Feedout Pawl Motor Error • During movement to home, the home position could not be detected within a predetermined pulse (1st time is jam notification, 2nd time is SC notification). •...
  • Page 682 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution • During movement from home, the home position was detected for longer than a predetermined pulse (1st time is jam notification, 2nd time is SC notification). SC722-70 B Tray Lift Motor Error •...
  • Page 683 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution Error occurs when accessing NVRAM. Connection failure or malfunction of NVRAM Check if the SC occurs by turning the main power OFF then ON. If the SC occurs again, do the following steps.
  • Page 684 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution • Replace the motor/sensor • Replace the harness SC723-24 B Paper Exit Pressure Motor Error (Internal Finisher: Non-Staple Bind) When the exit paper pressure HP sensor was not turned off while predetermined seconds applied to the exit pressure release motor with the HP sensor turned on.
  • Page 685 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution When shift HP sensor was not turned on while predetermined seconds applied to the shift motor with the HP sensor turned off. The STM driver error detection is started after reset, and predetermined seconds error signal is detected.
  • Page 686 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution seconds when horizontal registration movement HP sensor is OFF, the HP sensor does not switch ON (1st time is jam notification, 2nd time is SC notification). SC724-28 B Horizontal Registration Transport Unit Motor Error (Internal finisher) •...
  • Page 687 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution predetermined seconds, the HP sensor does not switch ON (1st time is jam notification, 2nd time is SC notification). SC724-42 B Stapler Retreat Motor Error (Internal finisher) • Sifter stapler displacement HP sensor ON, even when the stapler displacement motor is driven for predetermined seconds, the HP sensor does not switch OFF (1st time is jam notification, 2nd time is SC notification).
  • Page 688 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution • Paper surface sensor error (*SC724-38, 70 only) • Staple jam (*SC724-86 only) • Reset the connector • Replace the motor • Replace the sensor • Replace the harness •...
  • Page 689 SC Tables: SC7xx (Peripherals) SC No. Type Error Name/Error Condition/Major Cause/Solution turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step. • The target parts are all the motors and the sensors.
  • Page 690 SC Tables: SC7xx (Peripherals) SC No. Type Error Name/Error Condition/Major Cause/Solution SC727-10 B Transport Motor Error Motor error (Encoder error) This is reported as a jam error when detected for the first time. If it occurs again in a row, its SC code appears.
  • Page 691 SC Tables: SC7xx (Peripherals) SC No. Type Error Name/Error Condition/Major Cause/Solution • The junction gate is not at the HP position. This is reported as a jam error when detected for the first time. If it occurs again in a row, its SC code appears.
  • Page 692 SC Tables: SC7xx (Peripherals) SC No. Type Error Name/Error Condition/Major Cause/Solution • Motor error (Encoder error) • Crease Roller is not at the HP position. This is reported as a jam error when detected for the first time. If it occurs again in a row, its SC code appears.
  • Page 693 SC Tables: SC7xx (Peripherals) SC No. Type Error Name/Error Condition/Major Cause/Solution SC727-72 B The power supply for the sensor is defective. The power supply for the sensor (5V_SN) is defective. This is displayed as an SC code from its initial detection. •...
  • Page 694 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution turning the main power OFF then ON. If the SC occurs again, do the following steps. Check if the SC reoccurs by cycling the power after each step. Check if all connectors in tray 1, 2, and optional upper tray are connected securely. Reconnect the connectors if they are disconnected, or loose.
  • Page 695 SC Tables: SC7xx (Peripherals) SC No. Level Error Name/Error Condition/Major Cause/Solution • Turn the main power off/on. SC No. Level Error Name/Error Condition/Major Cause/Solution SC792-00 B No Finisher, Bridge Unit Provided When power supply is switched on, it is recognized there is no finisher, and a bridge unit is fitted.

  • Page 696: Sc Tables: Sc8Xx

    SC Tables: SC8xx SC Tables: SC8xx SC816 to SC899 SC No. Level Error Name/Error Condition/Major Cause/Solution SC816 [0x0000] Energy save I/O subsystem error SC816-01 Subsystem error SC816-02 Sysarch (LPUX_GET_PORT_INFO) error SC816-03 Transition to STR was denied. SC816-04 Interrupt in kernel communication driver SC816-05 Preparation for transition to STR failed.
  • Page 697 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution occurred, causing other process to stop. • System program defective • Controller board defective • Optional board defective • Turn the main power off/on. • Replace the controller board. SC No. Level Error Name/Error Condition/Major Cause/Solution SC819-00 D...
  • Page 698 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution • Hardware driver defective (RAM, Flash memory) • Turn the main power off/on. • Replace the controller board. SC No. Level Error Name/Error Condition/Major Cause/Solution SC840-00 D EEPROM access error •...
  • Page 699 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution generated this SC code. Number of blocks deleted exceeded threshold for Nand-Flash Replace the controller board. Type Error Name/Error Condition/Major Cause/Solution SC845 Hardware Error Detected when the automatic firmware update SC845-01 D Engine Board SC845-02 D...
  • Page 700 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution • USB Flash, other data, corrupted • Communication error caused by electrostatic noise • Controller board defective Replace the controller board. SC No. Level Error Name/Error Condition/Major Cause/Solution SC858-01 Data encryption conversion error (HDD Key Setting Error) A serious error occurred during an attempt to update the encryption key.
  • Page 701 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution was removed. • Machine lost power during data encryption key update • Electrostatic noise, or an HDD error occurred, during data encryption key update, and data was not encrypted. • Check the HDD connection.
  • Page 702 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution machine is cycled off/on. Details: Abnormal DMAC return value has been received two or more times (DMAC timeout, serial communication error etc.) HDD was not successfully converted during encryption key update due to HDD errors or cable noises.
  • Page 703 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution SC863-01 D HDD data read failure The data written to the HDD cannot be read normally. Bad sectors were generated during operation. (An error occurred in an area that does not belong to a partition, such as the disk label area.) Guide for when to replace the HDD When SC863 has occurred ten times or more •...
  • Page 704 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution execute normally while data was being written to the HDD. Bad sectors were generated during operation. (An error occurred in an area that does not belong to a partition, such as the disk label area.) •...
  • Page 705 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution SC865-50 HDD time-out error The machine does not detect a reply from the HDD during the HDD operation. The HDD does not respond to the read/ write command from the machine. •...
  • Page 706 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution An application SD card has been removed from the slot (mount point of /mnt/sd1). Turn the main power off/on. Type Error Name/Error Condition/Major Cause/Solution SC867-02 SD card removed The SD card was removed while the machine is on. An application SD card has been removed from the slot (mount point of /mnt/sd2).
  • Page 707 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution • If an error occurs, use another SD card. • If the error persists even after replacing the SD card, replace the controller board. * Do not format an SD card supplied with the main machine or sold as an option. You may only format SD cards used for Firmware Update by a Customer Engineer.
  • Page 708 SC Tables: SC8xx Type Error Name/Error Condition/Major Cause/Solution Go to the SP5-102-203 (input check SP for the proximity sensor). Cover the sensor with 10 sheets of plain paper, and then execute SP to confirm if it becomes “0”. (Do not place your hand near the sensor even over the papers when covering the sensor) Remove the papers from the sensor and confirm if it becomes “1”.
  • Page 709 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution SC870-11 B Address Book data error(On startup: Inconsistency in Address Book entry number.) SC870-20 B Address Book data error (File I/O: Failed to initialize file.) SC870-21 B Address Book data error (File I/O: Failed to generate file.) SC870-22 B Address Book data error (File I/O: Failed to open file.) SC870-23 B...
  • Page 710 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution When an error related to the Address Book is detected during startup or operation. • Software bug • Inconsistency of Address Book source location (machine/delivery server/LDAP server) • Inconsistency of Address Book encryption setting or encryption key (NVRAM or HDD was replaced individually without formatting the Address Book) •...
  • Page 711 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution • Format the HDD (SP5-832-007). • Replace the HDD. When you do the above, the following information will be initialized. • Sender’s mail text • Default sender name/password (SMB/FTP/NCP) • Administrator mail address •...
  • Page 712 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution SC875-01 D Delete all error (HDD erasure) (hddchack –i error) SC875-02 D Delete all error (HDD erasure) (Data deletion failure) An error was detected before HDD/data erasure starts. (Failed to erase data/failed to logically format HDD) •...
  • Page 713 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution corruption) • Log encryption key is enabled but the log data file is not encrypted. (NVRAM data corruption) Initialize the HDD (SP5-832-004). SC No. Level Error Name/Error Condition/Major Cause/Solution SC876-05 D Log Data Error 5 An error was detected in the handling of the log data at power on or during machine operation.
  • Page 714 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution Replace the controller board. SC No. Level Error Name/Error Condition/Major Cause/Solution SC878-02 TPM error An error occurred in either TPM or the TPM driver TPM not operating correctly Replace the controller board. SC No.
  • Page 715 SC Tables: SC8xx SC No. Level Error Name/Error Condition/Major Cause/Solution In case of a hardware defect • Replace the hardware. In case of a software error • Turn the main power off/on. • Try updating the firmware.
  • Page 716 SC Tables: SC9xx (Others) SC Tables: SC9xx (Others) SC900-00 to SC995-04 SC No. Level Error Name/Error Condition/Major Cause/Solution SC940-01 C 1st Paper Feed Tray Pickup Solenoid Non-Drive Error SC940-02 C 2nd Paper Feed Tray Pickup Solenoid Non-Drive Error SC940-03 C Bypass Pickup Solenoid Non-Drive Error SC940-04 C Paper Exit Switching Solenoid Non-Drive Error...
  • Page 717 SC Tables: SC9xx (Others) SC No. Level Error Name/Error Condition/Major Cause/Solution SC940-54 C Paper Exit Switching Solenoid Drive Error When the solenoid is moving, the registration value of the failure detection is "1" three times consecutively. • Driver defective (which drive the solenoid) •...
  • Page 718 SC Tables: SC9xx (Others) SC No. Level Error Name/Error Condition/Major Cause/Solution • Attach the NV-RAM that was installed previously. SC No. Level Error Name/Error Condition/Major Cause/Solution SC995-02 D CPM setting error 2 Comparison of machine serial number (11 digits) and machine identification code. Details: Machine serial number cannot be identified because of NV-RAM replacement or malfunctioning.

  • Page 719: Troubleshooting Flowchart

    When SC549 Is Displayed When SC549 Is Displayed Troubleshooting Flowchart Fusing Shield Check Procedure 1: Operation check for the lower side of the shield detection feeler...
  • Page 720 When SC549 Is Displayed Place the fusing unit on a flat place and tilt it towards the drawer connector [A]. Move the shield drive gear with your hands to put the upper surface of the feeler [A] in a horizontal position.
  • Page 721 When SC549 Is Displayed Make sure that the shield detection feeler [A] moves down to the lowest point by its own weight. • The feeler moves smoothly: OK • The feeler does not move / stops during moving / moves but slowly: NG Procedure 2: Operation check for the upper side of the shield detection feeler Place the fusing unit on a flat place with the drawer connector [A] turned up and the handle [B] touching a flat surface.
  • Page 722 When SC549 Is Displayed Move the shield drive gear with your hands to put the upper surface of the feeler [A] in a vertical position. Keep your fingers off of the shield drive gear. Make sure that the shield detection feeler [A] moves up to the highest point by its own weight. •...
  • Page 723 When SC549 Is Displayed Tilt the fusing unit [A] approx. 30°. Put the fusing unit back to the horizontal position. Perform the checking procedures (Fusing Shield Check). There is no blockage: Resolved There is some blockage: Not resolved Tilt the fusing unit [A] approx. 30° in the opposite direction from step 1. There is no blockage: Resolved There is some blockage: Not resolved...

  • Page 724: Jam Detection

    Jam Detection Jam Detection Paper Jam Display When a jam occurs, the location is displayed on the operation panel. SP7-507 shows the paper jam history. • CODE: Indicates the jam code. • SIZE: Indicates the paper size code. • TOTAL: Indicates the total counter (SP7-502-001). •...
  • Page 725 Jam Detection Main Machine Cause Cause of Jam Late Stay Display Code Code Transport Sensor 1 Transport Sensor 2 Registration Sensor Fusing Entrance Sensor Fusing Exit Sensor Paper Exit Sensor Reverse Sensor Duplex Exit Sensor Duplex Entrance Sensor Paper not fed from tray 1 Paper not fed from tray 2 Paper not fed from bypass tray Paper not transported to duplex unit...
  • Page 726 Jam Detection Cause Cause of Jam Late Stay Display Code Code Sensor Duplex Entrance Sensor Relay Exit Sensor Relay Transport Sensor Relay Exit Sensor Relay Transport Sensor Paper Feed Unit PB3210/PB3220 Cause Cause of Jam Late Stay Display Code Code Paper not fed from tray 3 Transport Sensor 3 Transport Sensor 3 (when paper not fed from Tray...
  • Page 727 Jam Detection Cause Cause of Jam Late Stay Display Code Code LCT Transport Sensor ARDF DF3090 Cause Code Cause of Jam Late Jam Lag Jam Stay Jam Display Code Skew Correction Sensor Skew Correction Sensor Registration Sensor Registration Sensor Exit Sensor Exit Sensor Misfeed: Original Removed SPDF DF3100...
  • Page 728 Jam Detection Cause Cause of Jam Late Stay Display Code Code Transport Path Paper Sensor R1-R5 Booklet Upper Transport Path Stack Sensor R6-R11 Booklet Lower Transport Path Stack Sensor R6-R11 Entrance Sensor R1-R5 Entrance Sensor R1-R5 Horizontal Transport Sensor R1-R5 Horizontal Transport Sensor R1-R5 Switchback Transport Sensor...
  • Page 729 Jam Detection Cause Cause of Jam Late Stay Display Code Code Jam in Shift Roller Drive Motor R6-R11 Jam in Fold Transport Motor R6-R11 Jam in Press Fold Motor R6-R11 Jam in Tray Lift Motor R1-R5 Jam in Shift Motor R1-R5 Jam in Shift Jogger Front Motor R1-R5...
  • Page 730 Jam Detection Cause Cause of Jam Late Stay Display Code Code Jam in Pre-stack Transport Motor R1-R5 Jam in Relay Transport Motor R1-R5 Jam in Upper Tray Exit Motor R1-R5 Jam in Trailing Edge Pressure Plate Motor R1-R5 Jam in Paper Exit Gate Motor R1-R5 Jam in Horizontal registration unit displace R1-R5...
  • Page 731 Jam Detection Cause Cause of Jam Late Stay Display Code Code Shift Exit R1-R4 Shift Exit R1-R4 Stack Transport R5-R10 Rear Edge Stopper Transport R5-R10 Rear Edge Stopper Transport R5-R10 Paper did not reach middle folding exit R5-R10 Middle Folding exit R5-R10 Jam in entrance transport motor R1-R4...
  • Page 732 Jam Detection Cause Code Cause of Jam Late Jam Lag Jam Stay Jam Display Code Shift motor R1-R2 Junction gate motor R1-R2 Paper Exit Pressure Motor R1-R2 Stapler Drive Motor R1-R2 Paper exit end not responding R1-R2 Main instruction data defect R1-R2 Exit Lag Jam R1-R2...
  • Page 733 Jam Detection Cause code Cause of jam Late Lag Jam Stay Jam Display code 2nd Fold Sensor N6-N8 2nd Fold Sensor N6-N8 Crease Sensor N6-N8 Crease Sensor N6-N8 Folder Tray Exit Sensor N2-N4 Folder Tray Exit Sensor N2-N4 Horizontal Path Exit Sensor N2-N4, N5 Horizontal Path Exit Sensor Jam in mechanisms driven by Registration Motor...
  • Page 734 Jam Detection Sensor Locations Paper Size Codes Paper size codes are as follows. Note: The unit of Main Scan/Sub Scan Length is 0.1 mm. Size Code Paper Size Name Orientation Main Scan Length Sub Scan Length 132(84H) 2970 4200 005(05H) 2970 2100 133(85H)
  • Page 735 Jam Detection Size Code Paper Size Name Orientation Main Scan Length Sub Scan Length 014(0EH) 2570 1820 142(8EH) 1820 2570 135(87H) 1050 1480 143(8FH) 1280 1820 160(A0H) 11”x17”(DLT) 2794 4318 164(A4H) 8 1/2”x14”(LG) 2159 3556 166(A6H) 8 1/2”x11”(LT) 2159 2794 038(26H) 8 1/2”x11”(LT) 2794...

  • Page 736: Other Problems

    Other Problems Other Problems When SC670 Is Displayed When SC672 (Controller start up error) is displayed Symptom: Note: CTL = Controller The following occur: SC672-00 Communication error between operation panel and CTL after machine is powered on. SC672-10 Communication error (receive) between operation panel and CTL after machine is powered on. SC672-11 Communication error (send) between operation panel and CTL after machine is powered on.
  • Page 737 Other Problems Cause: Possible causes of SC672 include: • USB communication path failure (USB cable, IPU) • CTL boot up error and/or operation panel boot up error due to abnormal break in operations of CTL. Possible causes of operation panel cannot light include: •...
  • Page 738 Other Problems Parts How to determine the cause USB cable LED on CTL blinks once every second Operation panel LED on CTL blinks once every second LEDs on CTL blink constantly Memory LEDs on CTL blink constantly Flowchart to determine parts to replace when no display on operation panel Parts How to determine the cause USB cable...
  • Page 739 Other Problems Parts How to determine the cause Fuse 3 on the IPU LED on CTL does not blink Memory LED on CTL does not blink [A]: LEDs on the controller board Check the condition (lit, off, blinking) of the LED on the CTL. Normal situation: POSTCODE LED 8 [A] and BIOS LED [B] blinking for 1 second •...
  • Page 740 Other Problems [C]: Reconnecting and replacing the USB cable Re-connect the USB cable between IPU board and operation panel. When connecting the cable, hold the molded part of the cable as shown in the figure below so as not to apply excessive force on the connector part. Applying excessive force in the upper direction on the connector may cause connection failure.
  • Page 741 Other Problems • 1, 3, 6, and 7 are ON for normal. USB connector [A] (IPU) [D]: Replacing the Memory Turn the machine power OFF.
  • Page 742 Other Problems Attach the memory on the CTL as shown (in a vertical orientation). Lock the hook. [E]: CMOS clear Turn the machine power OFF. Turn switch 5 ON for 10 seconds. Turn switch 5 OFF. Turn the machine power ON. Locatoin of Switch 5 [A] (CTL) [F]: Fuse on the IPU Check that the switch 1 [A] is operating normally.
  • Page 743 Other Problems • In the normal operation, all of the switches in the SW1 block are OFF. [G]: Replacing the USB cable and the operation panel Remove the platen cover, or ARDF/SPDF. (ADF Removal) Remove the rear cover [A]. Remove the scanner right cover [A].
  • Page 744 Other Problems Remove the scanner front cover [A]. Remove the scanner left cover [A]. Holding down both the sides of the operation panel upper cover [A], unhook the tabs (indicated by blue circles) and remove the cover.
  • Page 745 Other Problems Remove the USB cable connector [A] ( x2). Remove the two screws ( x2). Remove the two connectors.
  • Page 746 Other Problems 10. Remove the scanner unit [A] ( x11). • Never loosen or remove the following screw when you remove or re-attach the unit. This screw fixes the scanner cam in place. If the position of the scanner cam changes, the scanner will be misaligned.
  • Page 747 Other Problems • Make sure that there is no space between the machine frame and the following three areas of the scanner unit when you re-attach the scanner unit. If the symptom is not resolved, escalate the issue using the normal process, together with the following information for further investigation.
  • Page 748 Other Problems Compared to non-adhesive contaminants (such as paper fragments and eraser dust), adhesive contaminants are more likely to lead to complaints from customers because of the following: • Vertical streaks caused by adhesive contaminants are more visible in terms of image quality. •...
  • Page 749 Other Problems Remove the ARDF front cover [A] ( x1). Remove the scanning guide plate [B] ( [A]x1). Remove the plastic guides [A] on the sides of the scanning guide plate ( x1). Attach the guides for contact scanning. Each guide has a hole [A].
  • Page 750 Other Problems Mount the scanning guide plate, taking care not to damage the sheet [A]. Peel off the gap sheet [A] from the DF exposure glass with your hands. Clean the DF exposure glass [A] with alcohol. To avoid paper jams, make sure adhesive is completely removed. Turn the main switch on.
  • Page 751 Other Problems Converting the SPDF3100 to Contact Scanning Open the SPDF and exchange the entrance lower guide unit [A] to a non-contact type part. • Entrance lower guide unit for non-contact transport: The following areas are black [A]. • Entrance lower guide unit for contact transport: The following areas are clear and colorless [B]. Exchange the scanning guide plate [A] to a non-contact type part (hook x 1).
  • Page 752 Other Problems • [C]: The color of the marker of the non-contact type scanning guide plate for previous machine is black. Attach the scanning guide plate for contact transport [A] (hook x 1). Attach the entrance lower guide unit for contact transport [B] ( x 2).
  • Page 753 Other Problems Turn the main switch on. Enter the SP mode. Change SP4-688-002 (Scan Image Density Adjustment 1-pass) from “101” to "96". 10. Change the DF magnification (SP4-871-003) from [0.11%] to [0.00%]. • When returning the setting back to non-contact scanning, return the SP values also. Finisher Registration Adjustment A side-to-side registration error can be produced when the paper is being fed from the mainframe to the finisher.
  • Page 754 Other Problems If the paper shifts toward the front Slide the docking bracket forward by the amount which corresponds to that of the shift, to move the finisher in the same direction. e.g.: When paper has shifted by 4 mm from the center toward the front (2 mm/division of the scale), move the docking bracket toward the front by 4 mm (2 divisions).
  • Page 755 Other Problems shift has not been solved, adjust the docking bracket (screw for the docking bracket) slightly again. For SR3220/SR3210 Side-to-side registration can be adjusted by the docking bracket for SR3220/SR3210 [A] (and the docking bracket screw [B]). Eject a sheet of A4(LEF) or A3 paper to the proof tray and check how many divisions of the scale the edge of the paper has shifted from the center.
  • Page 756 Other Problems Change the position of the standard bracket by rotating it 180 degrees as shown below. This makes the docking bracket easier to slide horizontally. Then reattach the docking bracket to the mainframe. [A]: Reverse If paper shifts toward the front Slide the docking bracket backward by the amount which corresponds to that of the shift, in order to move the finisher in the same direction.
  • Page 757 Other Problems [A]: Proof Tray [B]: Docking Bracket Screw • After the adjustment, check the side-to-side registration by feeding paper out to the proof tray. If the shift has not been solved, adjust the docking bracket (screw for the docking bracket) slightly again. Stacking Problem at the 1000-sheet Finisher Stacking problems may occur due to paper curl depending on the paper type / size.
  • Page 758 Other Problems Attach the fixing sheets [B] to the auxiliary tray [A]. • Place the sheets on the outer ends [A] of the auxiliary tray and hook the bent portion [B] at the edge of the tray. Installation procedure for attaching the auxiliary tray to the 1000-sheet finisher Turn on the machine.
  • Page 759 Other Problems Open and close the upper cover [A] or the front cover [B]. The shift tray [C] starts to descend. "JAM227" is displayed about 3 seconds later. The shift tray descent is stopped. Release your hand from the feeler. Clean the place [A] to attach the fixing sheet with alcohol.
  • Page 760 Other Problems Finisher Jogger Problem Finisher Jogger Problem (For Booklet Finisher SR3220 (D3B9) / Finisher SR3210 (D3B8)) • Check the jogger width in the exposure glass reading mode. • If a paper alignment problem occurs as below, do the following procedure to adjust the jogger width. Place an A4 original (SEF) on the exposure glass.
  • Page 761 Other Problems Adjust the jogger width with SP6-143-004 (adjustable threshold: -1.5 to +1.5 mm for each paper size). SP6-143-004 (Jogger Pos Adj:1K FIN) • Adjust the jogger width to be slightly narrower (approximately -0.5 mm) than the paper width. Repeat step 3 through step 6 to make the jogger width same as the paper width. Early Paper Tray Full Detection Mylar for Internal Finisher SR3130 (D690) Paper curl may occur when the output tray is nearly full.
  • Page 762 Other Problems Remove the finisher front cover [A]. ( Remove the left lower cover [A]. (...
  • Page 763 Other Problems Rotate the gear [A] to move down the movable tray [B]. Remove the paper exit tray [A]. (...
  • Page 764 Other Problems Attach the mylar [A] on the tray full detection feeler [B]. Re-attach the paper exit tray. (...
  • Page 765 Other Problems Move the movable tray [A] up and down to check that the mylar does go through the sensor properly. Re-attach the left lower cover. ( 10. Re-attach the finisher front cover. ( Paper Curl Problem for SR3180 When using mixed mode, with duplex (curls downwards) over simplex (curl upwards) and paper curl occurs, attach the auxiliary tray (D7667010), disable the tray full detection sensor, and paste the mylar.
  • Page 766 Other Problems Release the clamp and disconnect the harness of the paper exit full sensor 1 [A] ( x1, x1). Loop and clamp the harness [A] as shown ( x1). Release the clamp and disconnect the harness of the paper exit full sensor 2 (Staple) [A] ( x1, x1).
  • Page 767 Other Problems • If the harness cable [A] is too short to loop, clamp the harness without looping ( x1). Re-attach the paper output cover ( ×2) Attach the auxiliary tray (D7667010) [B] to the paper output tray [A] Paste the mylars [A] on the frame of the finisher. Maximum number of sheets for stapling and what happens when the job has too many pages Behavior: When the number of sheets exceeds the maximum staple capability When corner stapling...
  • Page 768 Other Problems displayed on the LCD. There is no message displayed prompting the user to cancel or continue with the 51st original. When booklet stapling The following dialog is displayed when the maximum number of sheets in a stapled set is reached during the scanning of the originals.
  • Page 769 Other Problems Model Corner Stapling Booklet Stapling Booklet Finisher SR3240 50 sheets 20 sheets Finisher SR3230 50 sheets Internal Finisher SR3130 50 sheets Fusing Offset Occurs at the Edge or Center of the Paper Symptom: Fusing offset occurs at the edge or center of the paper. The customer may report a strange odor coming from the machine.
  • Page 770 Other Problems Workaround A: Change the paper tray setting (paper thickness setting) in User Tools to match the actual paper thickness. *1: User Tools > Tray paper setting > page 2 > Select tray > Select paper thickness Workaround B: Change the paper tray setting in User Tools.
  • Page 771 Other Problems • The copy speed will be reduced (See the chart below). Thick paper 2 -> Thick paper 3 Thick paper 3 -> Thick paper 4 • Auto duplex cannot be used (See the chart below). Postcards: Thick paper 2 -> Thick paper 3 Side effects: The following may occur, depending on the paper thickness.
  • Page 772 Other Problems • SP 1-105-107 • SP 1-105-137 • SP 1-105-111 Side effects: Paper curl may occur. Workaround D': Increase the target fusing temperature by 5 more degrees using the following SPs: • SP 1- 105-019: 145 deg -> 150 deg -> 155 deg •...
  • Page 773 Other Problems • As a side effect, this will shorten the yield of the toner bottle. Troubleshooting for Blots on Middle Thick Glossy or Coated Paper Symptom: Printed images contain blots when using middle thick (or thick) glossy or coated paper. •...

  • Page 774: Blown Fuse Condition

    Blown Fuse Condition Blown Fuse Condition Fuse: EU Name Output connector Capacity Part number Field replacement possible Voltage Part name Remarks FU101 CN902 (Fusing Lamp) 11071346 FIH250V8A (EM/CR) FU102 CN904 (DHB) 11071344 FIH 250V 5A(TP/CR) FU105 CN913-5, 12 (Zero cross circuit / DH Heater) SCT250V2A FU11...
  • Page 775 Blown Fuse Condition Name Output connector Capacity Part number Field replacement possible Voltage Part name Remarks FBT250V10A (EM) FU13 CN912-7 (BCU) 11071216 FBT250V10A (EM) FU14 CN912-8 (BCU) 11071216 FBT250V10A (EM) Fuse Location...

  • Page 776: Guidance For Those Who Are Familiar With Predecessor Products

    The difference between this model and the previous (MP 2554/3054/3554/4054/5054/6054) models are as follows: Scanner Items MP 2554/3054/3554/4054/5054/6054 MP 2555/3055/3555/4055/5055/6055 Scanner type Short focus scanner, for distortion correction: After replacing the scanner carriage, the correction value specified on the supplied sheet in the SP code must be entered.
  • Page 777 Guidance for Those Who are Familiar with Predecessor Products Items MP 2555/3055/3555/4055/5055/6055 2554/3054/3554/4054/5054/6054 The functions of this old board are built into the IPU. IPU SUB Available Not available The functions of this old board are built into the IPU.
  • Page 778 Guidance for Those Who are Familiar with Predecessor Products Items MP 2555/3055/3555/4055/5055/6055 2554/3054/3554/4054/5054/6054 Paper feed The solenoid removes the pick-up Not available transport roller from the paper. mechanism Electrical parts Items MP 2554/3054/3554/4054/5054/6054 MP 2555/3055/3555/4055/5055/6055 Available Not available The functions for this old board are included on the IPU...
  • Page 779 Guidance for Those Who are Familiar with Predecessor Products Items MP 2555/3055/3555/4055/5055/6055 2554/3054/3554/4054/5054/6054 Replacing a paper exit roller Replace to the flat roller and attach the paper on the main unit side when support guide according to the options. installing internal paper exit...
  • Page 780 Overview Overview Parts Layout Scanner Unit Description Description Operation panel Auto Paper Size (APS) sensor Anti-condensation heater (Scanner heater) Scanner lamp unit (LEDB) Scanner HP sensor Scanner motor DF Position Sensor Sensor Board Unit (SBU) Auto Paper Size (APS) sensor *1: Service part...
  • Page 781 Overview Paper Feed Unit Description Description 1st paper feed sensor 2nd paper feed sensor 1st vertical transport sensor 1st paper feed tray set switch 1st paper end sensor 1st paper feed tray lift motor 1st paper feed tray limit sensor 2nd paper feed tray set switch 1st paper feed tray pick up solenoid 2nd paper feed tray lift motor...
  • Page 782 Overview Laser Unit, PCDU Description Description Laser Unit TD sensor Quenching lamp PCL (Pre Cleaning Light)
  • Page 783 Overview Fusing Unit Description Description Thermopile Thermostat Thermopile Thermostat Fusing exit sensor NC sensor (Center) Pressure roller thermistor (End) NC sensor (End) Pressure roller thermistor (Center) Fusing lamp...
  • Page 784 Overview Waste Toner Bottle Description Description Drum/waste toner motor Toner collection full sensor...
  • Page 785 Overview Duplex/Bypass Unit Description Description Right cover open/closed switch Bypass paper length sensor Duplex entrance sensor Bypass pickup solenoid Duplex entrance motor Bypass paper width switch Duplex guide switch Bypass paper end sensor Duplex/bypass motor Duplex exit sensor...
  • Page 786 Overview Paper Exit/Reverse Unit Description Description Paper exit switching solenoid Transfer unit open/close sensor Paper exit sensor Fusing entrance sensor Reverse sensor Transfer roller contact sensor Paper exit full sensor Temperature / Humidity Sensor Reverse motor...
  • Page 787 Overview Air Flow Description Description Development bearing cooling fan (MP 4055 SP/5055 PSU cooling fan (MP 4055 SP/5055 SP/6055 SP only) SP/6055 SP only) Fusing fan Development exhaust fan Paper exit fan Temperature/humidity sensor...
  • Page 788 Description Paper exit motor (MP 4055 SP/5055 SP/6055 SP only) Development motor Fusing motor (MP 4055 SP/5055 SP/6055 SP only) Vertical transport motor Fusing/paper exit motor (MP 2555 SP/3055 SP/3555 SP only) Drum/Waste toner motor Paper feed motor Registration motor...
  • Page 789 Overview Electrical Components Description Description Interlock switch (Front Cover) Controller Board DHB (Option) Interlock Switch (Right Cover) Main power switch...
  • Page 790 Scanning Scanning Overview The short focus scanner is realized by implementing a lens block (SBU, CCD, and Lens) on the carriage. After the scanner lamp unit emits the light to the document, the light goes through the route shown below and reaches the CCD.

  • Page 791: Scanner Lamp

    Scanning Scanner Scanner lamp The light source is an LED. The LED emits little heat (low power consumption), and has excellent light output rise characteristics. The 3 line color CCD converts shade in the document to 3 color (B, G, and R) electrical signals. The use of a 4.7 µm image CCD achieves low-cost and compactness.
  • Page 792 Scanning Operation Flowchart Overall Flowchart Scanner carriage storage control To protect the scanner carriage, the carriage must be locked to the scanner frame before shipping. The scanner can be moved to the shipping lock position with SP4-806-001 (Scanner carriage storage operation) (Super SP mode).
  • Page 793 Scanning Document size detection In this MFP, for document size detection, two reflecting sensors are used for the sub scanning direction, and a CCD is used for the main scanning direction. Sub scanning direction The document size is detected by the ON/OFF states of the sensor (the CCD can also detect the length). The pressure plate open/closed sensor is used for document size detection timing.
  • Page 794 Scanning Document size Sensor response 11"×17" 10×15 10"×15" USB4 10"×14" 8 1/2"×14" Oficio 8 1/2"×13.4" Foolscap 8 1/2"×13" Folio 8 1/4"×13" 8"×13" 8 1/2"×11" 11"×8 1/2" 8×10 8"×10" 10×8 10"×8" Executive 7 1/4"×10 1/2" 5 1/2"×8 1/2" 8 1/2"×5 1/2" 8kai 267×388 16kai...
  • Page 795 Scanning By changing this SP, you can change between A4 size/letter size or Chinese paper size (8×16). 0: Normal setting. (Default) 1: When detecting A4/LT size -> Assume that it is A4 when SEF, LT when LEF. 2: When detecting A4/LT size -> Assume that it is LT when SEF, A4 when LEF. 3: Change to 8K/16K settings.
  • Page 796 Scanning [A]: Sheet [B]: Sheet-through exposure glass [C]: Read position [D]: Document • Contact scanning As the document comes in contact with the sheet-through exposure glass this is useful for dealing with adhesion of free dirt particles (paper scraps, etc.). (Self-cleaning mechanism using paper) On the other hand, sticky dirt adhering to the document sticks to the sheet-through exposure glass, and may give rise to the appearance of black lines.
  • Page 797 Scanning (If it cannot be avoided, an alert is displayed on the control panel advising the user to perform target glass cleaning). Image diagram [A]: Read position [B]: Sheet-through exposure glass [C]: Dirt • Dirt is detected when a document passes through, so the alert will not disappear until reading of the next document begins, even after the sheet-through exposure glass cleaning is performed.
  • Page 798 Scanning Transport Non-contact Transport Contact Transport Method To improve prevention of stripes in the Considering the target users of this machine, it’s image caused by sticky foreign substances. important to improve prevention of stripes caused by dust in the path Note Be sure to replace the sheet-through glass with the film attached on the glass.

  • Page 799: Image Processing

    Image Processing Image Processing Structural block diagram For MP 2555 SP/3055 SP/3555 SP models...
  • Page 800 Image Processing For MP 4055 SP/5055 SP/6055 SP models Mechanism Functions Performs Black level correction and White level correction (AGC), Creating the SBU test pattern, and A/D conversion.

  • Page 801: Operation Overview

    Image Processing Operation overview Samples 2 analog signals (ODD, EVEN) from RGB output from the 3-line CCD by an analog ASIC: SCAT, and converts them to digital signals (output 10 bit) by a built-in 12-bit A/D converter. The digital signals which are A/D converted by the analog ASIC are output to the IPU as an LVDS signal. SP correction value storage The SBU correction value is stored in an EEPROM of the BCU.
  • Page 802 Image Processing Image processing items Details Image area separation Determines text parts and photo parts of image. Scanner gamma correction Corrects scatter of image data relative to exposure amount. From reflectivity linear to density linear. Filter Performs image sharpness adjustment and removes moire. Performs natural complexion removal in full color mode.
  • Page 803 Plotter Process Plotter Process Laser Exposure Overview Name Polygon Mirror F-theta Lens Synchronization Detector Lens Synchronization Detector Mirror Toner Shield Glass LD Board Cylindrical Lens Shield Glass • The LD drive board controls both the laser output and laser synchronization mechanism. •...
  • Page 804 Plotter Process Auto Power Control (APC) The LD driver IC drives the laser diode. To prevent the intensity of the laser beam from changing because of the temperature, the machine monitors the current passing through the laser diode (LD). The machine adjusts the current to the laser diode by comparing it with the reference level from the reference circuit.
  • Page 805 Plotter Process LD Safety Switch For MP 2555 SP/3055 SP/3555 SP models For MP 4055 SP/5055 SP/6055 SP models “+24V” goes through the BCU and is converted to “+5VS” on the IPU. “+5VS” is supplied to the LD Board. The interlock switch turns off when the front cover or the right door is opened. As a result, the power supply (“+24VS”) to the BCU is cut off.
  • Page 806 Plotter Process Overview Part Name Part Name Cleaning Blade ID Sensor Toner Collection Coil Development Sleeve PCL (Pre Cleaning Light) * Charge Roller Pick-off Pawl Brush Roller OPC Drum Quenching Lamp Transfer Roller *1 New feature. The PCL decreases the electro-static adhesion force generated between the OPC drum and remaining toner to enhance cleaning efficiency.
  • Page 807 Plotter Process OPC Drum Drive Mechanism The drum/waste toner motor [B] drives the OPC drum [A] through gears and the drum drive shaft [C]. Drum Charge Charging to the drum is performed by the charge roller [B]. The charge roller always contacts the surface of the drum and applies a charge bias.
  • Page 808 Plotter Process Drum Cleaning, Toner Discarding A counter blade cleaning system is used for drum cleaning. A cleaning blade [B] removes toner on the drum by always contacting the drum against the drum rotation. Toner scraped off by the blade is transferred by the toner collection coil [A] from the front to the rear, to be discarded into the waste toner bottle via the transportation route [C] to the rear of the drum.
  • Page 809 Plotter Process Development Overview The development unit consists of the following parts. Description Description Doctor Blade Mixing Auger 2 OPC Drum TD Sensor Development Sleeve Mixing Auger 1...
  • Page 810 Plotter Process Development Mechanism This machine uses a dry two-component magnetic brush development system. This machine uses 2 mixing augers [C] and [D] to keep the developer evenly mixed. Mixing auger 2 [C] transports excess developer, scraped off the development roller by the doctor blade [B], towards the rear of the machine.
  • Page 811 Plotter Process Drive The development motor [C] drives the mixing auger 1 [A], mixing auger 2 [E] and development sleeve [B] through a serration gear [D]. Toner Supply When the toner bottle [A] is set, the transport nozzle [B] on the side of the main machine is inserted into the bottle (Hi-ACT system).
  • Page 812 Plotter Process supply and low toner remaining. Toner transported by the coil [A] falls directly into the development unit from the sub-hopper via the transport pipe [B]. To prevent toner from remaining, a coil is provided in the transport pipe. When the PCDU is put in the machine, the sub-hopper [C] slides the shutter [D] on the bottle assembly and the toner goes to the entrance [E] of the development unit.

  • Page 813: Transfer And Separation

    Plotter Process If the difference between the TD sensor output and the target is equal to or larger than the end threshold, the machine detects that a “possible” toner end exists. As the machine continues to operate, it starts to calculate an integrated value.
  • Page 814 Plotter Process Transfer Roller Unit Charge The high voltage supply board supplies a positive current to the transfer roller [A], which attracts the toner from the drum onto the paper. The current depends on the paper width, paper type, and paper feed tray. The curvature of the drum and the discharge plate [B] help the paper to separate from the drum.
  • Page 815 Plotter Process Fusing Overview This product uses a QSU-DH fusing system, in which a heater emits light to heat a fusing belt. Description Description Thermopile Pressure Roller Heating Sleeve Belt Pressure Roller Thermistor Stripper Plate Fusing Entrance Guide Plate Fusing Exit Guide Plate Thermostat Pressurizing/depressurizing Lever NC Sensor...
  • Page 816 • Fusing lamp There are four lamps Lamp power: Input voltage Model Center Edge 120V ~ 127V: NA MP 2555/3055/3555/4055/5055/6055 860W 447W 110V: Taiwan MP 2555/3055/3555/4055/5055/6055 793W 420W 220V ~ 240V: EU/AP MP 2555/3055/3555/ 702W...
  • Page 817 Check the color of the two harnesses (#1 and #2). Step3: Identify the model from the table below. Harness color Input voltage Model 120V ~ 127V: NA MP 2555/3055/3555/4055/5055/6055 Blue Black 110V: Taiwan MP 2555/3055/3555/4055/5055/6055 Blue 220V ~ 240V: EU/AP...
  • Page 818 Plotter Process Description Area where the fusing lamp lights up Print width of A3 (SEF) / A4 (LEF) Light shielding plates Areas where paper does not pass by and that would heat up without the light shielding plates When handling an A4 (SEF) or smaller sheet The machine lights up only the fusing lamp for center [A].

  • Page 819: Fusing Drive

    Plotter Process Transmits heat efficiently to the left of the fusing belt. • Flanges Situated on both ends of the fusing belt. They maintain the shape of the belt. Fusing Drive The pressure roller [B] is driven by the fusing motor or fusing/paper exit motor [A] (depending on the model). The fusing belt [C] is driven by the pressure roller (drag rotation).
  • Page 820 Plotter Process certain time, and the fusing temperature is maintained at the “reload target temperature.” • Standby mode After fusing reload, when a certain time has elapsed, power supply to the halogen heater is switched OFF, and the fusing motor or fusing/paper exit motor is switched OFF. At the same time, the temperature is maintained at the “standby target temperature (SP1107-001)”...
  • Page 821 Plotter Process CPM down level Mode Level Normal CPM 100% CPM down 1 CPM down 2 CPM down 3 CPM down determination using a temperature sensor The temperature sensor is checked at given intervals, and if the detected temperature is above a threshold value, the CPM is decreased by 1 level.
  • Page 822 Plotter Process Toner Discarding Overview Printing with low toner coverage leaves a lot of uncharged toner in the development unit. This degrades developer more quickly. To keep toner in the development unit fresh, the machine makes a belt pattern on the drum at the end of a job when image coverage is less than 3%, to make sure that the equivalent toner for 3% coverage is consumed.
  • Page 823 Plotter Process • Red letters indicate the toner amount that the belt patterns forcibly consume. Waste Toner Bottle Waste Toner Bottle Drive Mechanism When the recycling shutter solenoid [A] moves the recycling shutter, collected toner is transported to the left...
  • Page 824 Plotter Process side by the waste toner transfer coil [B] and falls into the development unit. The collected toner in the waste toner bottle is moved to the front side by the waste toner bottle coil [C]. As a result, the height of the collected toner is kept level. The drum/waste toner motor drives the waste toner transfer coil [B] and waste toner bottle coil [C].
  • Page 825 Feed/ Transport part Feed/ Transport part Overview Description Description Pick-up roller (1st paper tray) Feed roller (2nd paper tray) Feed roller (1st paper tray) Friction roller (2nd paper tray) Friction roller (1st paper tray) Pick-up roller (2nd paper tray) Feed / transport part The paper feed tray consists of 2 stages, i.e., a main double tray and a bypass feed tray.
  • Page 826 Feed/ Transport part Description Description Tray lift motor Tray rear axis Coupling Tray bottom plate Description Description Upper limit sensor Pick-up roller Paper feed mechanism...
  • Page 827 Feed/ Transport part Description Description Pickup arm Feed roller Upper limit sensor Feed guide Pick-up roller Friction roller The paper feed unit employs an RF system. In a conventional FRR system, transport of 2 sheets at a time is prevented by reverse rotation of the separating roller, but in the RF system, paper separation is assisted by the resistance of a separating roller with a torque limiter (reverse drive is not performed).
  • Page 828 Feed/ Transport part Paper feed transport mechanism In order to maintain a proper interval of each paper, this machine has a paper feed sensor near the paper feed roller to adjust the timing of paper feeding. The Paper feed motor is switched ON, and the first sheet is supplied. The paper feed motor switches OFF right before the rear edge of the first sheet completely passes the paper feed roller.
  • Page 829 Feed/ Transport part Description Description Size detection switch Tray set switch Size detection feeler End fence • Tray detection sizes: SRA3, A3, B4, A4 SEF, LT SEF, B5 SEF, A4 LEF, B5 LEF, and A5 LEF • Tray size detection patterns Size Knob A3(DLT)
  • Page 830 Feed/ Transport part These are the following 4 remaining paper detection levels: Remaining paper status 100% Remaining paper status sensor 1 Remaining paper status sensor 2 Control panel remaining paper display Bar 4 Bar 3 Bar 2 Bar 1 Paper end detection When there is no more paper in the paper feed tray, the leading edge of the paper end feeler falls into a notch in the tray bottom plate, and the paper end detection sensor at the rear edge of the end feeler switches ON (pass).
  • Page 831 Feed/ Transport part Paper feed drive The 1st/2nd pick-up rollers and 1st/2nd paper feed rollers are driven by the paper feed motor. The 1st/2nd separating rollers are driven by the vertical transport motor. A bypass transport roller is driven by a duplex/bypass motor, and the registration roller is driven by the registration motor.
  • Page 832 Feed/ Transport part Description Description Registration roller (Driven) Registration motor Registration roller (Drive) Paper powder removal mechanism The registration part of the machine removes paper scrap by 1 paper removal sheet in contact with the driven roller (resin). Paper scrap removed by the paper removal sheet is collected in a paper removal container. Description Description Paper powder removal container...

  • Page 833: Bypass Feed Section

    Feed/ Transport part Bypass feed section Description Description Bypass paper end sensor Bypass/Duplex motor Bypass paper feed roller Bypass Reverse roller Bypass pick-up roller Paper detection filler Bypass feed paper/separation mechanism The manual paper feed mechanism employs an FRR system. The bypass feed unit comprises a paper feed roller, reverse roller and bypass pick-up roller.
  • Page 834 Feed/ Transport part Bypass feed paper end detection To detect bypass feed paper end, a paper detection filler and bypass feed paper end sensor are provided. When the paper is set, the bypass paper end sensor switches ON (interrupt), and paper set is detected. When there is no more paper, a detection filler falls into a hole in the bypass feed table, the bypass paper end sensor switches OFF (pass), and paper end is detected.

  • Page 835: Duplex Section

    Feed/ Transport part Duplex section Description Description Reverse sensor Duplex entrance roller 2 Reverse roller Duplex transport roller 1 Junction gate Duplex transport roller 2 Duplex entrance roller 1 Duplex exit roller Duplex entrance sensor Duplex exit sensor Transport reverse mechanism The paper passes through the junction gate, and is transported to the reverse tray by the reverse roller.
  • Page 836 Feed/ Transport part Description Description Fusing exit sensor Junction gate Reverse sensor Duplex entrance roller 1 Reverse roller Duplex drive The rollers are driven by the following motors: Rollers Drive sources Reverse roller Reverse motor Duplex entrance roller 1 Duplex entrance motor Duplex entrance roller 2 Duplex entrance motor Duplex transport roller 1...

  • Page 837: Paper Exit Unit

    Feed/ Transport part • 3 sheet leave Back side of 1st sheet -> Back side of 2nd sheet -> Back side of 3rd sheet -> Front side of 1st sheet -> Back side of 4th sheet -> Front side of 2nd sheet •...
  • Page 838 Machine paper exit/bridge unit direction The registration sensor switches ON. The fusing/ paper exit motor (*MP 2555 SP/3055 SP/3555 SP) or the paper exit motor (*MP 4055 SP/5055 SP/6055 SP) switches ON (CCW). When the rear edge of the paper leaves the paper exit roller, the fusing/paper exit motor or the paper exit motor switches OFF.
  • Page 839 Feed/ Transport part Reverse tray/1 bin unit direction Registration sensor switches ON. The reverse motor switches ON (CCW). Before the leading edge of the paper reaches the junction gate [A], the junction gate moves in the reverse tray/1 bin unit direction. * If the junction gate is in the reverse tray/1 bin unit direction, the junction gate is not changed over.
  • Page 840 Feed/ Transport part Intervals of Rollers Module From Interval (mm) 1st Paper Feed Unit Pick-up Roller (1st tray) Feed Roller (1st tray) 30.0 Feed Roller (1st tray) 1st Vertical Transport Roller 43.0 2nd Paper Feed Unit Pick-up Roller (2nd tray) Feed Roller (2nd tray) 30.0 Feed Roller (2nd tray)
  • Page 841 Feed/ Transport part Module From Interval (mm) Reverse Roller Duplex Entrance Roller 1 131.3 Duplex Unit Duplex Entrance Roller 1 Duplex Entrance Roller 2 120.1 Duplex Entrance Roller 2 Duplex Transport Roller 1 89.6 Duplex Transport Roller 1 Duplex Transport Roller 2 84.0 Duplex Transport Roller 2 Duplex Exit Roller...
  • Page 842 Air Flows (Fan Control) Air Flows (Fan Control) Overview Around the Development Unit / Laser Unit Part Name Odor filter Fusing fan Paper exit fan Development exhaust fan Dust filter...
  • Page 843 Air Flows (Fan Control) Around the Fusing Unit and Development Unit Part Name Odor filter Fusing fan Paper exit fan Development bearing cooling fan (MP 4055 SP/5055 SP/6055 SP only)
  • Page 844 Air Flows (Fan Control) Around the PSU Part Name PSU board PSU cooling fan (MP 4055 SP/5055 SP/6055 SP only) Mechanism By installing the duct corresponding to each fan, the air flow is efficiently controlled to a cooling target. Moreover, improvement in quietness and energy-saving efficiency is achieved by performing stepwise operation of the fan according to the imaging temperature.
  • Page 845 Air Flows (Fan Control) Note that the development bearing cooling fan is installed on MP 4055 SP/5055 SP/6055 SP models only. Cooling of PCDU Air taken in from the PCDU cleaning unit is taken out from the left rear exhaust. An air-flow duct is installed at between the fusing unit and the toner bottle, to suppress excessive temperature rise of the toner bottle.
  • Page 846 Air Flows (Fan Control) The Conditions of Fans Operation The following table illustrates how/when the fans operate under the specific conditions of the main machine. Condition Development Exhaust Paper Exit Fusing Fan Development Bearing PSU Cooling Heat Fan Cooling Fan* Fan* Warm-up Stops...

  • Page 847: Electrical Parts

    Electrical parts Electrical parts Block diagram For MP 2555 SP/3055 SP/3555 SP models...

  • Page 848: Board Outline

    Electrical parts For MP 4055 SP/5055 SP/6055 SP models Board outline Controller Controls the MFP system overall. Comprises an x86 CPU, controller ASIC, IO control ASIC, and RAM. Read control circuit which performs analog signal processing and AD image conversion of the CCD read image.
  • Page 849 Electrical parts It also has an IPU I/F, and controls scanner input output signals according to CPU commands. LD control circuit which drives the laser diode by a universal driver. Controls the engine, as well as MFP engine sensor, motor and solenoid (The BCU has the IOB functions). Processes digital signals by an IPU.
  • Page 850 Electrical parts Feed tray dehumidifier heater, Scanner/PCDU anti-condensation heater Circuit configuration If a heater is used in the main machine, it is required that the harness from the heater sub-board is connected to the BCU. When this harness is connected to the BCU, the supply power is controlled based on the main machine operation and the setting of SP5-805-001 as shown in the following table.
  • Page 851 Electrical parts • Malfunctions such as toner fixation • Failure or deterioration of the stabilizer in the scanner due to temperature rise • As the heater circuit of this machine comprises of a single system, the machine cannot control the heaters for paper feed trays and for the main machine individually.
  • Page 852 One-way Clutches One-way Clutches This machine adapts one-way clutches, used for paper feed mechanism. Each one-way clutch locations are pointed below. Paper Feed/Bypass Duplex Description Duplex exit roller...
  • Page 853 One-way Clutches Description Bypass Paper Feed Roller Bypass Pick-up Roller Bypass Separation Roller Drive Shaft Bypass Separation Roller...

  • Page 854: Process Control

    Process Control Process Control Image Density Control (Process Control) Outline Process control is a system that adjusts the image creation process to maintain a constant image density. Process control is executed at the following conditions. Trigger Operative Condition Notes 1 • •...
  • Page 855 Process Control Potential Control Potential Control adjusts Charge/Development bias and LD power to maintain a constant image output. Charge roller, development roller, OPC drum and laser unit involve with imaging process. Charge bias (Vc) is a bias for charge roller. Applying a charge bias to the OPC drum increases the potential of the OPC drum.
  • Page 856 Process Control The machine compensates the development bias (Vb) using the Vsp/Vsg ratio. The machine also compensates charge bias (Vc) and LD power based on the Vb result. Vsp/Vsg Toner Density Vb Compensation SP High High SP3-235-011 Slightly high Slightly high SP3-235-012 Correct Correct...
  • Page 857 The machine detects the µ sensor output while mixing the developer, and stores the output as the initial µ count. The followings are the stored data location in machine types. • MP 2555 SP/3055 SP: SP3-030-062 Initial µ count (Line speed 3) • MP 3555 SP/4055 SP: SP3-030-121 Initial µ count (Line speed 2) •...
  • Page 858 Process Control TD Sensor In this model, a non-contact toner density (TD) sensor, which we call µ sensor, is used for the toner density control. The TD sensor is attached on the lower side of the development unit. Unlike HST sensor, the board of TD sensor is exposed.

  • Page 859: Energy Saver Modes

    Energy Save Energy Save Energy Saver Modes Customers should use energy saver modes properly, to save energy and protect the environment. The area shaded grey in this diagram represents the amount of energy that is saved when the timers are at the default settings.
  • Page 860 Default: [Off] If [On (Energy Saving)] is selected, it takes longer than usual to be ready to use the machine. Recovery Time/Reduced Electrical Consumption Reduced electrical consumption in Sleep mode MP 2555 MP 3055 MP 3555 MP 4055 MP 5055...
  • Page 861 Energy Save State Description • 1 Standby/Printing State where normal operation is possible after warm-up • State during printing 2 Printing state/Panel State when printing with the backlight of the operation panel turned off 3 Fusing OFF State where the Standby Fusing OFF state is entered when the time set with the "Fusing Unit Off Mode (Energy Saving) On/Off"...
  • Page 862 Energy Save State Description 4 Quiet state Quiet state is entered when the Energy Saving key is pressed or the time set with the "Sleep Mode Timer" of the User Tools has elapsed. This is a temporary energy saving state before entering sleep mode. •...
  • Page 863 Energy Save State Energy Saving Operation Engine panel (Printer/Scanner) ON*1 *1 When [Energy Saving Recvry. for Business Applicatn.] is [On (Energy Saving)], ON/OFF is determined by the internal timer of the Smart Operation Panel. Transition of operation panel to Energy Saving when [Energy Saving Recvry. for Business Applicatn.] is [On (Energy Saving)] Normally, the Energy Saving state of the operation panel LCD changes in step with the energy saving state of the MFP/LP main unit, but to support the scenario where an application that does not use the engine...
  • Page 864 Energy Save Checking the Up time by Device State SP 8941 (Machine Status) keeps a record of the amount of time that the machine spends in each mode. SP8-941-001 Operation Cumulative time of the state in which the engine state notification is enabled. Time The state in which the engine is not running (such as when storing to HD only with the controller) is excluded from the running state.
  • Page 865 Adobe PS vs. Clone PS Adobe PS vs. Clone PS Overview This machine is equipped with a clone program for emulating Adobe PostScript/PDF (hereafter “Clone PS”) as a standard feature. So, by default, it can perform printing using PostScript 3 and PDF Direct Print, in addition to RPCS.
  • Page 866 Adobe PS vs. Clone PS PS type Description of Firmware Version Clone PS RPCS [x.xx.xx] PS3 [x.xx], PDF [x.xx] The manufacturers name “Adobe” is shown in the list if Adobe PS is used. • PS Configuration / Font Page The “Adobe” logo is printed on the page if Adobe PS is used. •...
  • Page 867 Adobe PS vs. Clone PS Clone PS only: Module Name Description PDF (1st The Clone PS firmware number appears. page) The clone PS firmware number starts with “D289”. PDF (2nd The Adobe PS firmware number "D3DW5733" appears. page) This module name appears in the firmware list only if PostScript3 Unit Type M29 is installed.
  • Page 868 Adobe PS vs. Clone PS Difference in Device Fonts The variety and number of built-in fonts (device fonts) differ between Adobe PS and Clone PS. PS type Number of European fonts Adobe PS 136 fonts Clone PS 93 fonts For license reasons, the device fonts for Adobe PS cannot be handled by Clone PS. Instead, Clone PS is equipped with fonts similar to Adobe device fonts under different names;...
  • Page 869 Adobe PS vs. Clone PS PS type Chicago Adobe Clone Clone PS does not support alternative fonts for Chicago; instead, the Courier font (*) is used. (The font shape differs significantly from Chicago.) * Since Courier itself is named among the Adobe PS device fonts, Clone PS substitutes it with an alternative font, NimbusMonoPS-Regular.
  • Page 870 Adobe PS vs. Clone PS Adobe PS Clone PS Courier NimbusMonoPS-Regular Courier-Bold NimbusMonoPS-Bold Courier-BoldOblique NimbusMonoPS-BoldItalic Courier-Oblique NimbusMonoPS-Italic Helvetica NimbusSans-Regular Helvetica-Bold NimbusSans-Bold Helvetica-BoldOblique NimbusSans-BoldOblique Helvetica-Oblique NimbusSans-Oblique Symbol StandardSymL Times-Bold NimbusRoman-Bold Times-BoldItalic NimbusRoman-BoldItalic Times-Italic NimbusRoman-Italic Times-Roman NimbusRoman-Regular AlbertusMT NimbusMonoPS-Regular AlbertusMT-Italic NimbusMonoPS-Regular AlbertusMT-Light NimbusMonoPS-Regular AntiqueOlive-Roman NimbusMonoPS-Regular...
  • Page 871 Adobe PS vs. Clone PS Adobe PS Clone PS Bookman-Demi URWBookman-Demi Bookman-DemiItalic URWBookman-DemiItalic Carta NimbusMonoPS-Regular Chicago NimbusMonoPS-Regular Clarendon NimbusMonoPS-Regular Clarendon-Light NimbusMonoPS-Regular Clarendon-Bold NimbusMonoPS-Regular CooperBlack NimbusMonoPS-Regular CooperBlack-Italic NimbusMonoPS-Regular Copperplate-ThirtyTwoBC NimbusMonoPS-Regular Copperplate-ThirtyThreeBC NimbusMonoPS-Regular Coronet-Regular NimbusMonoPS-Regular Eurostile NimbusMonoPS-Regular Eurostile-Bold NimbusMonoPS-Regular Eurostile-ExtendedTwo NimbusMonoPS-Regular Eurostile-BoldExtendedTwo NimbusMonoPS-Regular Geneva NimbusMonoPS-Regular...
  • Page 872 Adobe PS vs. Clone PS Adobe PS Clone PS Helvetica-Narrow-Bold NimbusSansNarrow-Bold Helvetica-Narrow-BoldOblique NimbusSansNarrow-BoldOblique HoeflerText-Regular NimbusMonoPS-Regular HoeflerText-Italic NimbusMonoPS-Regular HoeflerText-Black NimbusMonoPS-Regular HoeflerText-BlackItalic NimbusMonoPS-Regular HoeflerText-Ornaments NimbusMonoPS-Regular JoannaMT NimbusMonoPS-Regular JoannaMT-Italic NimbusMonoPS-Regular JoannaMT-Bold NimbusMonoPS-Regular JoannaMT-BoldItalic NimbusMonoPS-Regular LetterGothic LetterGothic-Regular LetterGothic-Slanted NimbusMonoPS-Regular LetterGothic-Bold LetterGothic-Bold LetterGothic-BoldSlanted NimbusMonoPS-Regular LubalinGraph-Book NimbusMonoPS-Regular LubalinGraph-BookOblique NimbusMonoPS-Regular...
  • Page 873 Adobe PS vs. Clone PS Adobe PS Clone PS StempelGaramond-Italic NimbusMonoPS-Regular StempelGaramond-Bold NimbusMonoPS-Regular StempelGaramond-BoldItalic NimbusMonoPS-Regular Tekton NimbusMonoPS-Regular TimesNewRomanPSMT NimbusRomanNo9-Regular TimesNewRomanPS-ItalicMT NimbusRomanNo9-Italic TimesNewRomanPS-BoldMT NimbusRomanNo9-Bold TimesNewRomanPS-BoldItalicMT NimbusRomanNo9-BoldItalic Univers NimbusMonoPS-Regular Univers-Oblique NimbusMonoPS-Regular Univers-Bold URWClassicSans-Bold Univers-BoldOblique NimbusMonoPS-Regular Univers-Light NimbusMonoPS-Regular Univers-LightOblique NimbusMonoPS-Regular Univers-Condensed NimbusMonoPS-Regular Univers-CondensedOblique NimbusMonoPS-Regular Univers-CondensedBold NimbusMonoPS-Regular...
  • Page 874 Adobe PS vs. Clone PS Fonts used for unauthorized copy prevention (Common to drivers for Windows OS and Mac OS X) The watermark text used for unauthorized copy prevention consists of a device font. The range of available fonts varies between Adobe PS and Clone PS because of the difference in available device fonts. Adobe PS provides a choice from 136 fonts while 3 fonts are selectable for Clone PS.

  • Page 875: Machine Code

    MP 2555/3055/3555/4055/5055/6055 Machine Code: D284/D285/D286/D287/D288/D289 Appendices Ver 1.0 Initial Release: Nov, 2016 Copyright (c) 2016 Ricoh Co.,Ltd.
  • Page 877 Table of Contents Specifications ..............................3 Machine Specifications ............................3 Mainframe ................................. 3 Printer Specifications ............................11 Scan Specifications ............................12 Software Accessories............................16 Printer Drivers ..............................16 Scanner and LAN Fax Drivers ........................17 Supported Paper Sizes ............................18 Original Size Detection ........................... 18 Paper Feed ...............................
  • Page 878 SP Mode Tables ...............................69 SP Group 1000 ..............................69 SP Group 2000 ..............................88 SP Group 3000 ..............................92 SP Group 4000 ..............................100 SP Group 5000 ..............................107 SP Group 6000 ..............................181 SP Group 7000 ..............................240 SP Group 8000 ..............................286 Printer Service Menu ............................

  • Page 879: Machine Specifications

    1.Specifications 1. Specifications Machine Specifications Mainframe Item Spec. Configuration Desktop Hard disk 320 GB Photosensitivity type OPC drum Original scanning One-dimensional solid-state scanning system through CCD Copy process Laser beam scanning and electro-photographic printing Development Laser beam scanning and electro-photographic printing Fusing Direct Heating (DH) fusing •...
  • Page 880 1.Specifications Item Spec. ” x10 ” SEF, 5 ” x8 ” SEF, 8K SEF, 16K SEF/LEF, 11x15 SEF, 10x14 SEF • EU/Asia A5 SEF, A6 SEF, B6 JIS SEF, 11x17 SEF, 8 ” x14 SEF, 8 ” x13 SEF, ” x11 LEF, 8 ”...
  • Page 881 1.Specifications Item Spec. ” SEF, 8K SEF, 16K SEF/LEF, 12x18 SEF, 11x15 SEF, 10x14 SEF, ” x13 ” SEF Custom size Vertical: When only the Internal Multi-folding unit is installed, the vertical size range is limited to 90.0–297.0 mm (3.55–11.69 inches). Horizontal: (Paper that has a horizontal length of 432 mm (17.1 inches) or more is prone to creasing, feed failures, and jamming.
  • Page 882 • Left edge: 0.5–4.0 mm (0.02–0.16 inches) • Right edge: 0.5–4.0 mm (0.02–0.16 inches) First copy/print time MP 2555: 4.6 seconds (A4 LEF, 8 1/2” x11 LEF, MP 3055: 4.6 seconds 100% reproduction, feeding MP 3555: 4.3 seconds from tray 1, on the exposure MP 4055: 4.0 seconds...
  • Page 883 1.Specifications Item Spec. Copy/print speed (A4 LEF, 8 MP 2555: 25 sheets/minute ” x11 LEF) MP 3055: 30 sheets/minute MP 3555: 35 sheets/minute MP 4055: 40 sheets/minute MP 5055: 50 sheets/minute MP 6055: 60 sheets/minute • Reproduction ratio (%) Enlargement: 400, 200, 155, 129, 121...
  • Page 884 1.Specifications Item Spec. • Envelopes 10 sheets Tray 3 (LCT) 1000 sheets x 2 Large capacity tray (LCT) 500 sheets • Power requirements 120–127 V, 12 A, 60 Hz • EU/Asia 220–240 V, 8 A, 50/60 Hz Dimensions • Models equipped with the ARDF (W x D x H up to ADF): 587 x 665 x 913 mm (23.2 x 26.2 x 36.0 inches) •...
  • Page 885 MP 2555/ 3055/ 3555/ 4055/ 5055 (Models equipped with the ARDF): Approx. 71.5 kg (157.6 lb.) • MP 2555/ 3055/ 3555/ 4055/ 5055 (Models equipped with the one- pass duplex scanning ADF): Approx. 76.5 kg (168.7 lb.) • MP 6055: Approx.
  • Page 886 • Sound pressure level is measured from the position of the bystander. • The complete system of MP 2555/3055/3555 consists of the main unit, ARDF, lower paper trays, internal tray 2, bridge unit, and Booklet Finisher SR3220. • The complete system of MP 4055/5055 consists of the main unit, ARDF, lower paper trays, internal tray 2, bridge unit, and Booklet Finisher SR3240.

  • Page 887: Printer Specifications

    • Sound pressure level is measured from the position of the bystander. • The complete system of MP 2555/3055/3555 consists of the main unit, ARDF, lower paper trays, internal tray 2, bridge unit, and Booklet Finisher SR3220. • The complete system of MP 4055/5055 consists of the main unit, ARDF, lower paper trays, internal tray 2, bridge unit, and Booklet Finisher SR3240.

  • Page 888: Scan Specifications

    1.Specifications Item Spec. USB device server Network protocol TCP/IP (IPv4, IPv6) • Printer language Standard RPCS, PCL 5e/6, PDF, MediaPrint(JPEG, TIFF), PostScript 3 • Option RPCS, PCL 5e/6, PDF, MediaPrint(JPEG, TIFF), PostScript 3 • Fonts Standard PostScript 3: 93 fonts •...
  • Page 889 1.Specifications Item Spec. • Scan sizes automatically detectable from the ADF A3 SEF, A4 SEF/LEF, 11x17 SEF, 8 1/2” x14 SEF, 8 1/2” x13 2/5” SEF, 8 1/2” x11 SEF/LEF, 7 1/4” x10 1/2” SEF, 5 1/2” x8 1/2” SEF/LEF, 10x14 •...
  • Page 890 1.Specifications Item Spec. for black and white (two- value) Image compression type JPEG for gray scale/full color • Interface Standard Ethernet interface (1000BASE-T/100BASE-TX/10BASE-T) USB 2.0 (Type A) port (on the control panel) SD card slot (on the control panel) • Option IEEE 802.11a/b/g/n wireless LAN interface Network protocol...
  • Page 891 1.Specifications Item Spec. TWAIN scanner (TWAIN scanner runs in 32-bit compatible mode on a 64-bit operating system, so TWAIN scanner is not compatible with 64-bit applications. Use it with 32-bit applications.) Selectable scanning 100–1,200 dpi resolutions when using WIA scanner Protocol for WIA scanner TCP/IP Operating system for WIA...

  • Page 892: Software Accessories

    1.Specifications Software Accessories The printer drivers and utility software are provided on one CD-ROM. An auto-run installer allows you to select which components to install. Printer Drivers Operating System Printer Language PCL 5c PCL 6 PostScript 3 Windows Vista Supported Supported Supported Windows 7...
  • Page 893 1.Specifications printer language. PPD files allow the printer driver to enable specific printer functions. Scanner and LAN Fax Drivers Operating System TWAIN PC-FAX Windows Vista Supported Supported Windows 7 Supported Supported Windows 8 Supported Supported Windows 8.1 Supported Supported Windows 10 Supported Supported Windows Server 2003/2003 R2...

  • Page 894: Supported Paper Sizes

    1.Specifications Supported Paper Sizes Original Size Detection Size (W x L) [mm] EU/AP Book Book A3 SEF (297 x 420) B4 SEF (257 x 364) *4, 5 A4 SEF (210 x 297) *4, 5 A4 LEF (297 x 210) B5 SEF (182 x 257) B5 LEF (257 x 182) *2, 4 A5 SEF (148 x 210)
  • Page 895 1.Specifications be selected. (Default is “Detect as unknown”) (*3)F Sizes (8.5” x 13” SEF, 8.25” x 13” SEF, 8” x 13” SEF) will be available by SP mode settings. (*4)Switch Book scanner original detection between “K” series and ”A/B” series from SP mode. (Can not set both to detect, but 8K/16K detect can de set from SO mode) 8K SEF ->...
  • Page 896 1.Specifications Tray 1 Tray 2 Tray 3/4 Tray 3 Size (W x L) [mm] 1 drawer Tandem LCT /2 drawers bank EU/AA EU/AA EU/AA EU/AA Region (EU/AA) LT LEF (11" x 8 ") Gov. LG SEF (8 " x 14") Folio SEF (8 "...
  • Page 897 1.Specifications Cannot be selected from printer driver. G Switches which size to set as auto detect with SP. *Example: The combination of A1-G1. G (When not auto detectable) will be as same as B. Combinations are only made from same region same tray. *Example: The combination of G1 and J1.
  • Page 898 1.Specifications Bypass Size (W x L) [mm] EU/AA EU/AA Region (EU/AA) F/GL SEF (8" x 13") Eng Quatro SEF (8" x 10") Executive SEF (7 " x 10 ") Executive LEF (10 " x 7 ") HLT SEF (5 " x 8 ") Com10 SEF (104.8 x 241.3) Com10 LEF (241.3 x 104.8)
  • Page 899 1.Specifications *Example: The combination of G1 and J1. G (When not auto detectable) will be as same as E. Combinations are only made from same region same tray. H Size fixed when shipping. <Bypass setting> With bypass tray, after 1 sheet trailing edge goes through, auto detects size, then fixed to size detected from the 2 sheet.
  • Page 900 1.Specifications Main unit 1 bin tray Internal shift tray Side Tray Size (W x L) [mm] tray SH3070 Main unit Upper Shift Shifting Bridge upper Side tray tray exit tray Folio SEF (8 " x 13") F/GL SEF (8" x 13") Eng Quatro SEF (8"...
  • Page 901 1.Specifications Main unit 1 bin tray Internal shift tray Side Tray Size (W x L) [mm] tray SH3070 Main unit Upper Shift Shifting Bridge upper Side tray tray exit tray 8.5” x 13.4” SEF Shift: The paper is fed out to the shift tray, but without shifting. Shifting: The paper is fed out to the shift tray, and the shifting function is used.
  • Page 902 1.Specifications Paper exit Staple Punch Size (W x L) [mm] Shift Shifting Single/Double Stapling EU 2 NA 3 NA 2 SC 4 size amount SC 4 EU 4 Holes Holes Holes Holes Executive LEF (10 " ") HLT SEF (5 "...
  • Page 903 1.Specifications Finisher SR3230/SR3240 Paper exit Half Staple Punch Size (W x L) fold [mm] Proof/shif shiftin Middl Single Staplin Saddl Saddle e fold /Doubl stitch Hole fold e stitch amount stitch amoun Hole Hole A3 SEF (297 x 420) A4 SEF (210 x 297) A4 LEF...
  • Page 904 1.Specifications Paper exit Half Staple Punch Size (W x L) fold [mm] Proof/shif shiftin Middl Single Staplin Saddl Saddle e fold /Doubl stitch Hole fold e stitch amount stitch amoun Hole Hole SEF (11" x 17") Legal " x 14") Foolscap "...
  • Page 905 1.Specifications Paper exit Half Staple Punch Size (W x L) fold [mm] Proof/shif shiftin Middl Single Staplin Saddl Saddle e fold /Doubl stitch Hole fold e stitch amount stitch amoun Hole Hole " x ") Executiv e LEF " x ") "...
  • Page 906 1.Specifications Paper exit Half Staple Punch Size (W x L) fold [mm] Proof/shif shiftin Middl Single Staplin Saddl Saddle e fold /Doubl stitch Hole fold e stitch amount stitch amoun Hole Hole (114 x 162) C6LEF (162 x 114) DL Env SEF (110 x 220) DL Env...
  • Page 907 1.Specifications Booklet Finisher SR3220 Paper exit Half Staple Punch Size (W x L) fold [mm] Shifti Saddl Midd Single/Dou Staple Saddl Saddl ble stitch amou Hole stitch fold stitch stitch Hole Hole amou A3 SEF (297 x 420) A4 SEF (210 x 297) A4 LEF...
  • Page 908 1.Specifications Paper exit Half Staple Punch Size (W x L) fold [mm] Shifti Saddl Midd Single/Dou Staple Saddl Saddl ble stitch amou Hole stitch fold stitch stitch Hole Hole amou (11" x 17") Legal " x 14") Foolsca p SEF "...
  • Page 909 1.Specifications Paper exit Half Staple Punch Size (W x L) fold [mm] Shifti Saddl Midd Single/Dou Staple Saddl Saddl ble stitch amou Hole stitch fold stitch stitch Hole Hole amou x 10") Executi ve SEF " x ") Executi ve LEF "...
  • Page 910 1.Specifications Paper exit Half Staple Punch Size (W x L) fold [mm] Shifti Saddl Midd Single/Dou Staple Saddl Saddl ble stitch amou Hole stitch fold stitch stitch Hole Hole amou C5 LEF (229 x 162) C6 SEF (114 x 162) C6LEF (162 x 114)
  • Page 911 1.Specifications Paper exit Half Staple Punch Size (W x L) fold [mm] Shifti Saddl Midd Single/Dou Staple Saddl Saddl ble stitch amou Hole stitch fold stitch stitch Hole Hole amou 15" 10" x 14" 8.5” x 13.4” Bridge Unit Paper exit Bridge Size (W x L) [mm] Bridge upper paper exit...
  • Page 912 1.Specifications Paper exit Bridge Size (W x L) [mm] Bridge upper paper exit Finisher Bridge Executive SEF (7 " x 10 ") Executive LEF (10 " x 7 ") HLT SEF (5 " x 8 ") *1, 3 Com10 SEF (104.8 x 241.3) *1, 3, 4 Com10 LEF (241.3 x 104.8) *1, 3...
  • Page 913 1.Specifications Size (W x L) [mm] Paper exit Staple Shift Shifting Single stitch Staple amount A4 LEF (297 x 210) A5 SEF (148 x 210) A5 LEF (210 x 148 ) A6 SEF (105 x 148) B4 SEF (257 x 364) B5 SEF (182 x 257) B5 LEF (257 x 182 ) B6 SEF (128 x 182 )
  • Page 914 1.Specifications Size (W x L) [mm] Paper exit Staple Shift Shifting Single stitch Staple amount 8.5” x 13.4” SEF Internal Multi-Fold Unit FD3000 For the unit without a finisher Size (W x L) [mm] Paper exit Fold-supporting paper size (for folding one sheet) Z-fold Half fold Letter fold in/Letter fold out...
  • Page 915 1.Specifications Size (W x L) [mm] Paper exit Fold-supporting paper size (for folding one sheet) Z-fold Half fold Letter fold in/Letter fold out *1,3,4 DL Env SEF (110 x 220) *1,3,4 DL Env LEF (220 x 110) 8K SEF (267 x 390) 16K SEF (195 x 267 ) 16K LEF (267 x 195 ) 12"...
  • Page 916 1.Specifications Size (W x L) [mm] Paper exit Fold-supporting paper size (for folding one sheet) Fold tray Finisher Z-fold Half fold Letter fold in/Letter fold out *1,3,4 Monarch SEF (98.4 x 190.5) *1,3,4 Monarch LEF (190.5 x 98.4) *1,3,4 C5 SEF (162 x 229) *1,3,4 C5 LEF (229 x 162) *1,3,4...

  • Page 917: Option Specifications

    1.Specifications Option Specifications ARDF DF3090 (D779-17, -21) Mode: Batch mode, SADF mode, Mixed Sizes mode, Original Orientation mode, and Custom Size originals mode Original Size: EU/AA • One-sided originals: A3 SEF-B6 JIS SEF/LEF, 11 x 17 SEF-8 1/2 x 11 SEF/LEF •...
  • Page 918 1.Specifications Original setting Face-up on original tray Original feed Feeds from top of stack on original tray Original separation Feed belt and reverse roller separation by friction Original scanning method Through-sheet method (Front: White platen plate, Back: Color CIS and white roller) Original tray capacity 220 sheets (80 g/m...
  • Page 919 1.Specifications • With Mixed Size: 30 sheets: A3 SEF/ A4 LEF, B4 JIS SEF/ B5 JIS SEF, 11 x 17 SEF/8 1/2 x 11 SEF • Stack capacity after 2–9 sheets: 55–46 sets (A4 LEF, B5 JIS LEF, 8 1/2 x 11 LEF) •...
  • Page 920 1.Specifications Item Specification SELV (super-low voltage secondary power supply) Dimensions 546×523×170 mm (width×depth×height) Mass 12.8kg or less Stapler unit specifications Item Specification No. of sheets which can be A3 SEF, B4 SEF, 11"×17" SEF, 8 ”×14” SEF, 8 ”×13” SEF, 8 ”×14”...
  • Page 921 1.Specifications SEF, SRA4 SEF/LEF, 8 1/2 x 13 2/5 LEF, custom size Paper weight for the 52–300 g/m (14 lb. Bond–110 lb. Cover) finisher shift tray: Paper sizes that can be A3 SEF, A4 SEF/LEF, A5 SEF/LEF, B4 JIS SEF, B5 JIS SEF/LEF, B6 JIS SEF, 12 shifted when delivered x 18 SEF, 11 x 17 SEF, 11 x 15 SEF, 10 x 14 SEF, 8 1/2 x 14 SEF, 8 1/2 x 13 LEF, 8 to the finisher shift tray:...
  • Page 922 1.Specifications • 2–9 sheets: 50 sets (A3 SEF, A4 SEF, B4 JIS SEF, B5 JIS SEF, 11 x 17 SEF, 8 1/2 x 14 SEF, 8 1/2 x 11 SEF) • 10–30 sheets: 50–10 sets (A3 SEF, B4 JIS SEF, 11 x 17 SEF, 8 1/2 x 14 SEF) •...
  • Page 923 1.Specifications Paper weight that can be 52–300 g/m (14 lb. Bond–110 lb. Cover) shifted when delivered to the finisher shift tray: Stack capacity for the 1,000 sheets: A4, 81/2 x 14 or smaller finisher shift tray (80 500 sheets: B4 JIS, 81/2 x 14 or larger , 20 lb.
  • Page 924 1.Specifications weight: Saddle stitch capacity 1 set (15 sheets) (80 g/m , 20 lb. Bond): Stack capacity after 2–5 sheets: approx. 20 sets saddle stitching (80 6–10 sheets: approx. 10 sets , 20 lb. Bond): 11–15 sheets: approx. 7 sets Saddle stitch position: Center 2 positions Types of folds:...
  • Page 925 1.Specifications to the finisher shift tray: 1/2 x 11 SEF/LEF, 8 1/4 x 14 SEF, 8 1/4 x 13 SEF, 8 x 13 SEF, 8 x 10 SEF, 5 1/2 x 8 1/2 SEF, 7 1/4 x 10 1/2 SEF/LEF, 8K SEF, 16K SEF/LEF, SRA4 LEF, 8 1/2 x 13 2/5 LEF, custom size Paper weight that can be 52–300 g/m...
  • Page 926 1.Specifications Power consumption: 64 W (Power is supplied from the main unit.) Dimensions (W x D x 657 x 613 x 960 mm (25.9 x 24.2 x 37.8 inches) • Weight: Approx. 34 kg (75.0 lb.) (without punch unit) • Approx.
  • Page 927 1.Specifications 14 SEF, 8 1/2 x 14 SEF, 8 1/2 x 11 SEF/LEF, 7 1/4 x 10 1/2 SEF/LEF, 8 x 13 SEF, 8 1/2 x 13 LEF, 8 1/4 x 14 SEF, 8 1/4 x 13 SEF, 8 x 10 SEF, 8K SEF, 16K SEF/LEF, 8 1/2 x 13 2/5 LEF, custom size Staple paper weight: 52–105 g/m...
  • Page 928 1.Specifications Saddle stitch position: Center 2 positions Types of folds: Half Fold Half fold paper size: A3 SEF, A4 LEF, B4 JIS SEF, B5 JIS LEF, 11 x 17 SEF, 8 1/2 x 14 SEF, 8 1/2 x 11, 8 1/4 x 14 SEF, 8 1/4 x 13 SEF, 12 x 18 SEF, 11 x 15 SEF, 10 x 14 SEF, 8 1/2 x 13 2/5 LEF •...
  • Page 929 1.Specifications Item Specification Left paper output: Paper width 90-320 mm, Paper feed direction length 148- 457.2 mm Paper thicknesses Upper paper output and left paper output are 52-300g/m Upper paper output capacity 250 sheets (A4, 8 "×11" or smaller), 80g/m 125 sheets (B4, 8 "×14"...
  • Page 930 1.Specifications Stapler unit specifications Item Specification No. of sheets which can be stitched 2 to 5 sheets Sizes which can be stitched A3 SEF - B5 SEF / DLT SEF - LT SEF Thicknesses which can be stitched 54g/m2-80g/m2 Stitching position 1 position (Top Slant) Staple supply Stitching capacity...
  • Page 931 1.Specifications Item Specification accommodated LEF, B6 SEF, 11"×17" SEF, 8 "×14" SEF, 8 "×11" SEF, 8 "×11" LEF, "×8 " SEF, 12"×18" SEF, undefined size Width: 90-320 mm, length :148-600 mm (stack quality is guaranteed to 432 Paper thicknesses which can 52-300g/m be accommodated Sizes which can be shifted...
  • Page 932 1.Specifications Weight: Approx. 2 kg (4.5 lb.) Item Specification Type Cabinet installation, paper received from right Linear velocity 73-512 mm/sec Sizes which can be SRA3 SEF, A3 SEF, A4 SEF, A4 LEF, A5 SEF, A5 LEF, A6 SEF, B4 SEF, B5 accommodated SEF, B5 LEF, B6 SEF, 12"×18"...
  • Page 933 1.Specifications holes 2 & 4 holes type: 4 LEF: A4, 8 1/2 x 11 holes 4 holes type: 4 holes SEF: A3, A4, B4 JIS, B5 JIS, 11 x 17, 8 1/2 x 14, 8 1/2 x 13, 8 1/2 x 11, 7 1/4 x 10 1/2 4 holes type: 4 holes LEF: A4, B5 JIS, 8 1/2 x 11...
  • Page 934 1.Specifications 2 & 3 holes SEF: A3, B4 JIS, 11 x 17, 11 x 15, 10 x 14, 8K type: 3 holes 2 & 3 holes LEF: A4, B5 JIS, 8 1/2 x 11, 7 1/4 x 10 1/2, 16K type: 3 holes Paper weight: 52–256 g/m...
  • Page 935 1.Specifications Item Specification • Paper size: With Z-fold: A3 SEF, A4 SEF, B4 SEF, 11 × 17 SEF, 8 × 14 SEF, 8 × 11 SEF, 8K SEF, 8 × 13 • With Half Fold: A3 SEF, A4 SEF, B4 SEF, 11 × 17 SEF, 8 ×...
  • Page 936 1.Specifications Paper Feed Unit PB3220/PB3210 (D787-17, -18) Paper size: A3 SEF, A4 SEF/LEF, A5 SEF, B4 JIS SEF, B5 JIS SEF/LEF, 11 x 17 SEF, 8 1/2 x 14 SEF, 8 1/2 x 13 LEF, 8 1/2 x 11 SEF/LEF, 8 1/4 x 14 SEF, 8 1/4 x 13 SEF, 8 x 13 SEF, 8 x 10 SEF, 7 1/4 x 10 1/2 SEF/LEF, 8K SEF, 16K SEF/LEF, 12 x 18 SEF, 11 x 15 SEF, 10 x 14 SEF, 4 1/8 x 9 1/2 SEF, C5 Env SEF, SRA3 SEF, custom size Paper weight:...
  • Page 937 The amounts mentioned as the PM interval indicate the number of prints. Chart: A4/LT (LEF) / 6% Mode: MP 2555/3055: 3 copies/original (prints/job) MP 3555/4055/5055/6055: 5 copies/original (prints/job) Environment: Normal temperature and humidity Yield may change depending on circumstances and print conditions.
  • Page 938 2.Preventive Maintenance Item 120K 240K 360K Life Note Charge Roller Clear the PM counter. Charge Roller Cleaner Cleaning Blade Cleaning Blade Side C/I/L Seal Cleaning Entrance C/I/L Seal OPC Drum Clear the PM counter. Pick-off Pawl Waste Toner Bottle Replace when waste toner bottle full is detected.
  • Page 939 2.Preventive Maintenance Mainframe: MP 6055/5055/4055 Item 160K 320K 480K Life Note Scanner Exposure Glass C/I/L C/I/L Clean with a cleaning cloth. Do not clean with alcohol. Doing so may leave Sheet-through C/I/L C/I/L a whitish trace that affects image scanning. Exposure Glass Shield Glass C/I/L...
  • Page 940 Wipe with a cloth dampened with ethyl alcohol. Feed belt Wipe with a cloth dampened with ethyl alcohol or water. Separation roller Wipe with a cloth dampened with ethyl alcohol. CIS (Glass area) Clean with the RICOH’s glass cleaner. Sensors Clean with a blower brush.
  • Page 941 2.Preventive Maintenance Item 120K Note Gears Lubricate, if necessary. Platen sheet Wipe with a cloth dampened with ethyl alcohol. Other rollers Scanner guide plate Paper Feed Unit PB3150/PB3210/PB3220 Item Note Paper Feed Roller Wipe with a cloth dampened with ethyl alcohol. Pick-up Roller Separation Roller Relay Rollers...
  • Page 942 2.Preventive Maintenance Side Tray Type M3 Item Note Rollers Wipe with a cloth dampened with ethyl alcohol. Sensors Remove dusts with dry cloth. Internal Multi-Fold Unit FD3000 Item Note Bearings Lubricate with Silicone Grease G-501 when noise occurs. Driven rollers Wipe with a damp cloth, then a dry cloth.

  • Page 943: Others Yield Parts

    2.Preventive Maintenance Item Note Punch Replace the unit when the punch reaches the end of life, i.e., when the number of punched sheets exceeds one million. Punch dust Discard paper dust when the hopper is detected to be full. Punch Unit Type PU3060 (D706) This Punch Unit is for the Booklet Finisher SR3240 (D3BB)/Finisher SR3230 (D3BA) 2400K 3000K...
  • Page 944 2.Preventive Maintenance Symbol keys: C: Clean, R: Replace, L: Lubricant, I: Inspect, U: Unique for this model, Mainframe: Description Q’ty/Unit Expected Yield (Pages) Unique or Common Development Unit MP2555/MP3055/MP3555: 420k MP4055/MP5055/MP6055: 900k ARDF DF3090/SPDF DF3100: Expected Yield (Pages) Unique or Common Description Q’ty/Unit Paper Feed Belt...

  • Page 945: Sp Mode Tables

    3.SP Mode Tables 3. SP Mode Tables SP Group 1000 SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1-001- Leading Edge Tray1: Thin [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge Tray1: Plain [ -9 to 9 / 0 / 0.1mm] Registration 1-001-...
  • Page 946 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1-001- Leading Edge By-pass: Mid-thick [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge By-pass: Thick 1 [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge...
  • Page 947 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1-001- Leading Edge Tray2: Thin:1200 [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge Tray2: Plain:1200 [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge...
  • Page 948 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1-001- Leading Edge Duplex: Thick 2:1200 [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge Duplex: Thick 3:1200 [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge...
  • Page 949 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1-001- Leading Edge Tray4: Mid-thick [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge Tray4: Thick 1 [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge...
  • Page 950 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1-001- Leading Edge Tray5(LCT): Thick 4 [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge Tray5(LCT): Thin:1200 [ -9 to 9 / 0 / 0.1mm] Registration 1-001- Leading Edge...
  • Page 951 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1-003- Paper Buckle Paper Tray1: Thick1 [ -4 to 5 / -2 / 0.1mm] 1-003- Paper Buckle Tray2/3/4/5/LCT: Thin [ -4 to 5 / 0 / 0.1mm] 1-003- Paper Buckle Tray2/3/4/5/LCT: Plain...
  • Page 952 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1-003- Paper Buckle Tray2/3/4/5/LCT: Plain:1200 [ -4 to 5 / 0 / 0.1mm] 1-003- Paper Buckle Tray2/3/4/5/LCT: Mid:1200 [ -4 to 5 / 0 / 0.1mm] 1-003- Paper Buckle Tray2/3/4/5/LCT: Thick 1:1200...
  • Page 953 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1: ON 1-011- Pickup SOL Separate Paper Tray1: Plain [ 0 to 1 / 0 / 1] Setting 0: OFF 1: ON 1-011- Pickup SOL Separate Paper Tray1: Thick [ 0 to 1 / 0 / 1] Setting...
  • Page 954 [ 0 to 0 / 0 / 1] 1-105- Print Target Temp. Plain1:BW:Center ENG* [ 100 to 180 / * / 1deg] *MP 2555: 123 *MP 3055: 123 *MP 3555: 130 *MP 4055: 130 *MP 5055: 147 *MP 6055: 147 1-105- Print Target Temp.
  • Page 955 [Min to Max/Init./Step] *MP 6055: 132 1-105- Print Target Temp. M-thick:BW:Center ENG* [ 100 to 180 / * / 1deg] *MP 2555: 140 *MP 3055: 140 *MP 3555: 143 *MP 4055: 143 *MP 5055: 157 *MP 6055: 157 1-105- Print Target Temp.
  • Page 956 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 1deg] 1-105- Print Target Temp. M-thick:BW:Center:Low Speed ENG* [ 100 to 180 / 115 / 1deg] 1-105- Print Target Temp. Thick1:BW:Center:Low Speed ENG* [ 100 to 180 / 120 / 1deg] 1-105- Print Target Temp.
  • Page 957 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 0: OFF 1: ON(No Decurl) 2: ON 1-133- Voltage Detection Voltage Detection ENG* [ 0 to 350 / 97 / 0.1V] 1-133- Voltage Detection ENG* [ 0 to 350 / 0 / 0.1V] 1-133- Voltage Detection ENG*...
  • Page 958 [ 0 to 240 / 60 / 1sec] Confirmation 1-154- Switch:Rotation Overshoot Prevent Temp.:SC ENG* [ 0 to 250 / * / 1deg] Start/Stop *MP 2555: 185 *MP 3055: 185 *MP 3555: 185 *MP 4055: 195 *MP 5055: 200 *MP 6055: 200 1-301- Paper Thick Error...
  • Page 959 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] Detect 1-301- Paper Thick Error LCT (0:Off 1:On) ENG* [ 0 to 1 / 0 / 1] Detect 1-301- Paper Thick Error Bypass Tray (0:Off 1:On) ENG* [ 0 to 1 / 0 / 1] Detect...
  • Page 960 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] Times 1-308- Paper Thikness Error ENG* [ 0 to 999 / 0 / 1] Times 1-308- Paper Thikness Error Bypass Tray ENG* [ 0 to 999 / 0 / 1] Times 1-314- Paper Size...
  • Page 961 [ 0 to 100 / 30 / 1%] DUTY 1-955- Fan Control Fusing Exit Fan Middle Speed Op ENG* [ 0 to 100 / * / 1%] DUTY *MP 2555: 60 *MP 3055: 60 *MP 3555: 60 *MP 4055 (NA/TWN/KOR): 60 *MP 4055 (EU/AP/CHN): 65 *MP 5055...
  • Page 962 [ 0 to 10000 / 480 / 1sec] 1-955- Fan Control Fusing Exit Fan Extra Cooling ENG* [ 0 to 900 / * / 1sec] Time Set *MP 2555: 0 *MP 3055: 0 *MP 3555: 0 *MP 4055 (NA/TWN/KOR): 0 *MP 4055 (EU/AP/CHN): 120 *MP 5055...
  • Page 963 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] (EU/AP/CHN): 120 *MP 055 (NA/TWN/KOR): 0 *MP 055 (EU/AP/CHN): 120 1-955- Fan Control AntiCondens.Fan Op Execution ENG* [ 0 to 1 / 0 / 1] Temp 1-955- Fan Control AntiCondens.Fan Op ON/OFF...
  • Page 964 3.SP Mode Tables SP Group 2000 SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 2-101- Reistration Correction Main Dot ENG* [ -512 to 511 / 0 / 1dot] 2-102- LSU Adjustment Main Mag. ENG* [ -1 to 1 / 0 / 0.1%] 2-103- Erase Margin Lead Edge Width...
  • Page 965 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] Adjustment 2-103- Erase Margin Duplex Trail. S Size:Thin [ -4 to 4 / 0.6 / 0.1mm] Adjustment 2-103- Erase Margin Lead Edge Width:Thin [ 0 to 9.9 / 4.2 / 0.1mm] Adjustment 2-103- Erase Margin...
  • Page 966 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 2-110- LD Driver Memory Transfer [ 0 to 1 / 0 / 1] 2-152- Shad. Correct Setting Strandard Speed ENG* [ 50 to 150 / 100 / 0.1%] 2-152- Shad.
  • Page 967 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] Duty Control:MM 2-990- Print Duty Control Forced CPM Down Thresh: Duty ENG* [ 0 to 5000 / 16 / 1page] Control 2-990- Print Duty Control Down-time_BW: Duty Control ENG* [ 0 to 240000 / 25000 / 10msec]...
  • Page 968 3.SP Mode Tables SP Group 3000 SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 3-011- Manual ProCon :Exe Normal ProCon [ 0 to 1 / 0 / 1] 3-012- ProCon OK? History:Last ENG* [ 0 to 99 / 0 / 1] 3-012- ProCon OK? History:Last 2...
  • Page 969 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 3-050- Force Tnr Supply :Exe Execute [ 0 to 1 / 0 / 1] 3-050- Force Tnr Supply :Exe Supply Quantity ENG* [ 0 to 5 / 0.5 / 0.1wt%] 3-072- T Sensor: Check Execute Check...
  • Page 970 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 3-230- Vtref :Disp/Set Current ENG* [ 0 to 5 / 2.5 / 0.01V] 3-250- ImgArea :Disp ImgArea ENG* [ 0 to 9999 / 0 / 1cm2] 3-251- DotCoverage :Disp DotCoverage...
  • Page 971 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 3-323- Vsg Adj OK? Latest 5 ENG* [ 0 to 9 / 0 / 1] 3-323- Vsg Adj OK? Latest 6 ENG* [ 0 to 9 / 0 / 1] 3-323- Vsg Adj OK? Latest 7...
  • Page 972 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 3-530- PowerON ProCon :Set Temperature Range ENG* [ 0 to 99 / 10 / 1deg] 3-530- PowerON ProCon :Set Relative Humidity Range ENG* [ 0 to 99 / 50 / 1%RH] 3-530- PowerON ProCon :Set Absolute Humidity Range...
  • Page 973 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 3-551- Select Recycle/Waste Select Status ENG* [ 0 to 1 / 0 / 1] 3-600- Select ProCon Potential Control ENG* [ 0 to 1 / 1 / 1] 0: OFF 1: ON 3-611-...
  • Page 974 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 3-701- Manual New Unit Set #Development Unit ENG* [ 0 to 1 / 0 / 1] 3-701- Manual New Unit Set Development ENG* [ 0 to 1 / 0 / 1] 3-701- Manual New Unit Set Development Filter...
  • Page 975 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 3-903- Adjust Toner Remains Reset-Bottle Motor Time [ 0 to 1 / 0 / 0] 3-903- Adjust Toner Remains 0:OFF 1:ON ENG* [ 0 to 1 / 0 / 1]...
  • Page 976 3.SP Mode Tables SP Group 4000 SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 4-008- Sub Scan Magnification ENG* [ -1 to 1 / 0 / 0.1%] 4-010- Sub Scan Registration Adj ENG* [ -2 to 2 / 0 / 0.1mm] 4-011- Main Scan Reg ENG*...
  • Page 977 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 4-201- LoCPP edge level:K 600dpi 1bit edge23 ENG* [ 0 to 15 / 11 / 1] 4-201- LoCPP edge lv:K 1200dpi1bit edge12 ENG* [ 0 to 15 / 12 / 1] 4-201- LoCPP edge lv:K 1200dpi1bit edge34...
  • Page 978 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 4-310- Scan Size Detect Value S2:G [ 0 to 255 / 0 / 1digit] 4-310- Scan Size Detect Value S2:B [ 0 to 255 / 0 / 1digit] 4-310- Scan Size Detect Value S3:R...
  • Page 979 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 4-429- Select Copy Data Security Scanning [ 0 to 3 / 3 / 1] 4-429- Select Copy Data Security Fax Operation [ 0 to 3 / 3 / 1] 4-600- SBU Version Display SBU ID...
  • Page 980 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 4-712- CIS GB Adj. Value: R ENG* [ 0 to 2048 / 1023 / 1digit] 4-713- CIS GB Adj. Value: G ENG* [ 0 to 2048 / 1023 / 1digit] 4-714- CIS GB Adj.
  • Page 981 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 2: EO Fix Value Output 3: Main Scan Gradation 4: Sub Scan Gradation 5: Grid Pattern 4-799- CIS TEST Pattern Even Output Level Setting [ 0 to 1023 / 0 / 1digit] 4-799- CIS TEST Pattern Odd Output Level Setting...
  • Page 982 3.SP Mode Tables SP No. Large Category Small Category ENG or [Min to Max/Init./Step] 4-938- ACS:Edge Mask Scan:Main TEdge ENG* [ 0 to 31 / 15 / 1] 4-939- ACS:Color Range ENG* [ -2 to 2 / 0 / 1] 4-954- Restore Test Chart Chromaticity Rank...
  • Page 983 3.SP Mode Tables SP Group 5000 Large Category Small Category [Min to Max/Init./Step] Add display language CTL* [ 0 to 255 / 0 / 1] 009- Add display language 9-16 CTL* [ 0 to 255 / 0 / 1] 009- Add display language 17-24 CTL*...
  • Page 984 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Display IP address CTL* [ 0 to 1 / 0 / 1] 055- 0: OFF 1: ON Toner Remaining Icon CTL* [ 0 to 1 / 0 / 1] 061- Display Change 0: Not display 1: Display...
  • Page 985 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Part Replacement Alert Bearing:Development Screw CTL* [ 0 to 1 / 0 / 1] 062- Display Part Replacement Alert #Paper Transfer Roller Unit CTL* [ 0 to 1 / 0 / 1] 062- Display Part Replacement Alert...
  • Page 986 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Part Replacement Operation Cleaning Blade CTL* [ 0 to 1 / 0 / 1] 067- Type Part Replacement Operation Charge Roller CTL* [ 0 to 1 / 0 / 1] 067- Type Part Replacement Operation...
  • Page 987 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Part Replacement Operation Pressure Roller CTL* [ 0 to 1 / 0 / 1] 067- Type 0: Service 1: User Part Replacement Operation Bearing:Pressure Roller CTL* [ 0 to 1 / 0 / 1] 067- Type Part Replacement Operation...
  • Page 988 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] 074- Home Key Customization Application Screen ID CTL* [ 0 to 255 / 0 / 1] 074- USB Keyboard Display setting CTL* [ 0 to 1 / 0 / 1] 075- 0: Disable 1: Enable...
  • Page 989 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] used) 2: No (not removed) Counter Up Timing 0:Feed 1:Exit CTL* [ 0 to 1 / 0 / 1] 121- 0: Feed 1: Exit Set F-size Document [ 0 to 2 / 0 / 1] 126- 0: 8 1/2x13 1: 8 1/4x13...
  • Page 990 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] 1: 8 1/2x14 SEF Size Adjust TRAY 1: 4 ENG* [ 0 to 1 / 0 / 1] 181- 0: B5 LEF 1: 7 1/4x10 1/2 LEF Size Adjust TRAY 2: 1 ENG* [ 0 to 1 / 0 / 1] 181-...
  • Page 991 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] 181- 0: A3 1: DLT Size Adjust TRAY 4: 3 ENG* [ 0 to 1 / 0 / 1] 181- 0: B4 1: LG Size Adjust TRAY 4: 4 ENG* [ 0 to 1 / 0 / 1] 181- 0: B5LEF...
  • Page 992 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Mode Set Power Str Set CTL* [ 0 to 1 / 1 / 1] 191- 0: OFF 1: ON Limitless SW CTL* [ 0 to 1 / 0 / 1] 195- 0: Productivity Precede 1: Use paper up...
  • Page 993 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] *AP/CHN/TWN: 480 *KOR: 540 Auto Off Set Auto Off Limit Set CTL* [ 0 to 1 / 0 / 1] 305- Daylight Saving Time Setting CTL* [ 0 to 1 / * / 1] 307- *NA/EU: 1 *AP/CHN/TWN/KOR: 0...
  • Page 994 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] 401- Access Control SDK2 Certification Method CTL* [ 0 to 0xFF / 0 / 1] 401- Access Control SDK3 UniqueID CTL* [ 0 to 0xFFFFFFFF / 0 / 1] 401- Access Control SDK3 Certification Method CTL*...
  • Page 995 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] 6 to 7: Set the display time -1: ON, 0: OFF Access Control SDKJ1 Limit Setting CTL* [ 0 to 0xFF / 0 / 1] 402- Access Control SDKJ2 Limit Setting CTL* [ 0 to 0xFF / 0 / 1] 402-...
  • Page 996 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Access Control SDKJ12 Limit Setting CTL* [ 0 to 0xFF / 0 / 1] 402- Access Control SDKJ13 Limit Setting CTL* [ 0 to 0xFF / 0 / 1] 402- Access Control SDKJ14 Limit Setting CTL*...
  • Page 997 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Access Control SDKJ24 Limit Setting CTL* [ 0 to 0xFF / 0 / 1] 402- Access Control SDKJ25 Limit Setting CTL* [ 0 to 0xFF / 0 / 1] 402- Access Control SDKJ26 Limit Setting CTL*...
  • Page 998 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Access Control SDKJ6 ProductID CTL* [ 0 to 0xffffffff / 0 / 1] 402- Access Control SDKJ7 ProductID CTL* [ 0 to 0xffffffff / 0 / 1] 402- Access Control SDKJ8 ProductID CTL* [ 0 to 0xffffffff / 0 / 1]...
  • Page 999 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Access Control SDKJ18 ProductID CTL* [ 0 to 0xffffffff / 0 / 1] 402- Access Control SDKJ19 ProductID CTL* [ 0 to 0xffffffff / 0 / 1] 402- Access Control SDKJ20 ProductID CTL* [ 0 to 0xffffffff / 0 / 1]...
  • Page 1000 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Access Control SDKJ30 ProductID CTL* [ 0 to 0xffffffff / 0 / 1] 402- User Code Count Clear User Code Count Clear [ 0 to 0 / 0 / 0] 404- User Code Count Clear User Code Count Clear...
  • Page 1001 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] Access Mitigation Mitigation On/Off CTL* [ 0 to 1 / 0 / 1] 414- 0: OFF 1: ON Access Mitigation Mitigation Time CTL* [ 0 to 60 / 15 / 1min] 414- Password Attack Permissible Number...
  • Page 1002 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] 420- 0: On 1: Off User Authentication DocumentServer CTL* [ 0 to 1 / 0 / 1] 420- 0: On 1: Off User Authentication CTL* [ 0 to 1 / 0 / 1] 420- 0: On 1: Off...
  • Page 1003 3.SP Mode Tables Large Category Small Category [Min to Max/Init./Step] External Auth User Preset CTL* [ 0 to 1 / 1 / 1] 431- External Auth User Preset Entry CTL* [ 0 to 1 / 1 / 1] 431- External Auth User Preset Group CTL* [ 0 to 1 / 1 / 1]...

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