Lennox EL15KC1 Series Manual
Lennox EL15KC1 Series Manual

Lennox EL15KC1 Series Manual

Units with all-aluminum coil
Hide thumbs Also See for EL15KC1 Series:

Advertisement

Quick Links

Service Literature
EL15KC1 (R-454B) SERIES UNITS WITH ALL-ALUMINUM COIL
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
WARNING
Electric Shock Hazard. Can cause injury or
death. Unit must be properly grounded in
accordance with national and local codes.
Line voltage is present at all components when
unit is not in operation on units with single-
pole contactors. Disconnect all remote electric
power supplies before opening access panel.
Unit may have multiple power supplies.
WARNING
To prevent serious injury or death:
1. Lock-out/tag-out before performing maintenance.
2. If system power is required (e.g., smoke detector
maintenance), disable power to blower, remove fan
belt where applicable, and ensure all controllers
and thermostats are set to the "OFF" position before
performing maintenance.
3. Always keep hands, hair, clothing, jewelry, tools, etc.
away from moving parts.
UNIT INFORMATION
Corp. 100120
January 21, 2025

Table of Contents

Model Number Identification ...........................................5
Specifications ................................................................6
Unit Dimensions - Inches (mm) ....................................8
Typical Unit Parts Arrangement .....................................9
Component Specifications ...........................................10
Installation ....................................................................12
Unit Placement ............................................................12
New or Replacement Line Set ......................................15
Brazing Connections ...................................................18
Flushing Line Set and Indoor Coil ................................21
Installing Indoor Metering Device .................................22
Leak Testing the System .............................................23
Evacuating Line Set and Indoor Coil ...........................24
Maintenance ...............................................................29
Typical Field Wiring ......................................................31
Unit Start-Up ...............................................................33
System Refrigerant .....................................................33
Decommissioning ........................................................35
Start-Up Test Procedure ...............................................37
This unit must be matched with an indoor coil as
specified with AHRI. For AHRI Certified system match-
ups and expanded ratings, visit www.LennoxPros.com.
General Information
This EL15KC1 outdoor air conditioner with all-aluminum
coil is designed for use with R-454B refrigerant only. This
unit must be installed with an approved indoor air handler
or coil. For AHRI Certified system match-ups and expand-
ed ratings, visit www.LennoxPros.com. These instructions
are intended as a general guide and do not supersede
local codes in any way. Consult authorities having jurisdic-
tion before installation.
This outdoor unit is designed for use in systems that use
the following refrigerant metering device:
• Thermal expansion valve (TXV)
IMPORTANT: Special procedures are required for clean-
ing the aluminum coil in this unit. See page 29 in this man-
ual for information.
Page 1
EL15KC1
IMPORTANT

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EL15KC1 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Lennox EL15KC1 Series

  • Page 1: Table Of Contents

    UNIT INFORMATION EL15KC1 Corp. 100120 January 21, 2025 Service Literature EL15KC1 (R-454B) SERIES UNITS WITH ALL-ALUMINUM COIL Table of Contents Model Number Identification ...........5 Specifications ..............6 Unit Dimensions – Inches (mm) ........8 Typical Unit Parts Arrangement ........9 Component Specifications ...........10 Refrigerant Metering Device –...
  • Page 2 WARNING CAUTION • Do not use means to accelerate the defrosting pro- Under no circumstances shall potential sources of cess or to clean, other than those recommended by ignition be used in the searching for or detection of the manufacturer. refrigerant leaks.
  • Page 3: Refrigerating System

    IMPORTANT IMPORTANT When breaking into the refrigerant circuit to make When removing refrigerant from a system, either for repairs – or for any other purpose – conventional servicing or decommissioning, it is recommended good procedures shall be used. However, for flammable practice that all refrigerants are removed safely.
  • Page 4 IMPORTANT IMPORTANT Prior to beginning work on systems containing Where electrical components are being changed, they FLAMMABLE REFRIGERANTS, safety checks are shall be fit for the purpose and to the correct specification. necessary to ensure that the risk of ignition is minimized. At all times the manufacturer’s maintenance and service guidelines shall be followed.
  • Page 5: Model Number Identification

    NOTE – R-454B is an A2L refrigerant. The system installation must meet the following parameters based upon total refrigerant charge (line set included). TAmin (Total minimum conditioned area) is the minimum allowable conditioned area based upon the total system charge at sea level. Values must be multiplied by altitude adjustment factor at installed altitude. Qmin table refers to minimum airflow requirements during refrigerant leak mitigation by the refrigerant detection system, based upon total system charge.
  • Page 6: Specifications

    Specifications North Region Size Nominal Tonnage Sound Rating Number Connections Liquid line (OD) - in. (Sweat) Suction line (OD) - in. Compressor Type 1-Stage Scroll 1-Stage Scroll 1-Stage Scroll 1-Stage Scroll Refrigerant R-454B charge furnished 4 lbs. 0 oz. 4 lbs. 7 oz. 4 lbs.
  • Page 7 S P E C I F I CAT I O N S N O RT H R E G I O N Size Nominal Tonnage Sound Rating Number Connections Liquid line (OD) - in. (Sweat) Suction line (OD) - in. 1-1/8 Compressor Type 1-Stage Scroll...
  • Page 8: Unit Dimensions - Inches (Mm)

    Unit Dimensions – Inches (mm) SUCTION LINE CONNECTION LIQUID LINE CONNECTION TOP VIEW C (depth) B (width) DISCHARGE AIR LIQUID LINE CONNECTION ELECTRICAL INLETS SUCTION LINE CONNECTION 2 (51) 4-3/4 4-1/4(108) (121) 1 (25) SIDE VIEW END VIEW UNIT SUPPORT UNIT SUPPORT FEET FEET...
  • Page 9: Typical Unit Parts Arrangement

    Typical Unit Parts Arrangement CAPACITOR (C12) GROUND LUG CONTACTOR 1-POLE (K1-1) CONTROL BOX COMPRESSOR HARNESS COMPRESSOR HARNESS HIGH PRESSURE HIGH PRESSURE SWITCH (S4) SWITCH (S4) LIQUID LINE LIQUID LINE SERVICE VALVE SERVICE VALVE LIQUID LINE LIQUID LINE SUCTION LINE SERVICE VALVE SERVICE VALVE SUCTION LINE SERVICE VALVE...
  • Page 10: Component Specifications

    Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench, or stripping the valve stem recess. See the Lennox Service and Application Notes #C-08-1 for further details and information. Page 10...
  • Page 11: Service Valves

    SERVICE VALVES ANGLE AND BALL Operating Angle Type Service Valve: 1. Remove stem cap with an appropriately sized wrench. 2. Use a service wrench with a hex-head extension (3/16” for liquid line valve sizes and 5/16” for vapor line valve sizes) to back the stem out counterclockwise as far as it will go.
  • Page 12: Installation

    Installation The slab should have a slope tolerance as described in Unit Placement figure 4. See Unit Dimensions on page 8 for sizing mounting NOTE – If necessary for stability, anchor unit to slab. slab, platforms or supports. ROOF MOUNTING CAUTION Install the unit a minimum of 6 inches (152 mm) above the roof surface to avoid ice build-up around the unit.
  • Page 13: Slab Mounting

    PLACEMENT SLAB MOUNTING Install unit level or, if on a slope, maintain slope tolerance of 2 Install unit away from windows. degrees (or 2 inches per 5 feet [50 mm per 1.5 m]) away from building structure. BUILDING STRUCTURE MOUNTING SLAB GROUND LEVEL TWO 90°...
  • Page 14: Removing And Installing Louvered Panels

    Removing and Installing Louvered Panels LOUVERED PANEL REMOVAL Remove the louvered panels as follows: IMPORTANT! DO NOT ALLOW PANELS TO HANG ON UNIT BY TOP TAB. TAB IS FOR ALIGNMENT AND NOT DESIGNED TO SUPPORT WEIGHT OF PANEL. 1. Remove two screws, PANEL SHOWN SLIGHTLY ROTATED TO ALLOW TOP TAB TO EXIT (OR ENTER) TOP SLOT FOR REMOVING (OR INSTALLING) PANEL.
  • Page 15: New Or Replacement Line Set

    RDS Control. Refer to the instructions provided with the sensor or the RDS controller to enable the second To obtain the correct information from Lennox, be sure to sensor. communicate the following points: New or Replacement Line Set •...
  • Page 16 A replacement LIQUID LIQUID LINE LINE LINE SERVICE VALVE filter drier is available from Lennox. See Brazing Connec- LIQUID LINE FILTER DRIER tions on page 18 for special procedures on brazing filter drier connections to the liquid line. OUTDOOR UNIT FIGURE 6.
  • Page 17 LINE SET IMPORTANT — Refrigerant lines must not contact structure. INSTALLATION REFRIGERANT LINE SET — INSTALLING Line Set Isolation — The following illustrations are VERTICAL RUNS (NEW CONSTRUCTION SHOWN) examples of proper refrigerant line set isolation: NOTE — Insulate liquid line when it is routed through areas where the surrounding ambient temperature could become higher than the REFRIGERANT LINE SET —...
  • Page 18: Brazing Connections

    Polyol ester (POE) oils are used in to a pressurized system may result in ignition Lennox units charged with R-454B refrigerant. Residual of the refrigerant and oil mixture. Check the mineral oil can act as an insulator, preventing proper high and low pressures before applying heat.
  • Page 19: Cap And Core Removal

    CAP AND CORE REMOVAL CUT AND DEBUR Cut ends of the refrigerant lines square (free from nicks or dents) Remove service cap and core from and debur the ends. The pipe must remain round. Do not crimp end both the suction / vapor and liquid line of the line.
  • Page 20: Braze Line Set

    WRAP SERVICE VALVES To help protect service valve seals during brazing, wrap water-saturated cloths around service valve bodies and copper tube stubs. Use additional water-saturated cloths underneath the valve body to protect the base paint. FLOW NITROGEN Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and out of the suction / vapor valve stem port.
  • Page 21: Flushing Line Set And Indoor Coil

    Flushing Line Set and Indoor Coil TYPICAL EXISTING EXPANSION VALVE REMOVAL CONNECT GAUGES AND EQUIPMENT FOR PROCEDURE (UNCASED COIL SHOWN) FLUSHING PROCEDURE STUB END INVERTED CYLINDER GAUGE TWO PIECE PATCH PLATE LIQUID LINE CHECK CONTAINS CLEAN MANIFOLD (UNCASED COIL ONLY) ORIFICE EXPANSION HCFC22* TO BE USED...
  • Page 22: Installing Indoor Metering Device

    Installing Indoor Metering Device This outdoor unit is designed for use in systems that use The expansion valve unit must be installed inside the cab- an expan sion valve metering device (purchased separate- inet. In applications where an uncased coil is being in- ly) at the indoor coil.
  • Page 23: Leak Testing The System

    IMPORTANT Leak Testing the System The Environmental Protection Agency (EPA) prohibits IMPORTANT the intentional venting of HFC refrigerants during maintenance, service, repair and disposal of appliance. Leak detector must be capable of sensing A2L refrigerant. Approved methods of recovery, recycling or reclaiming must be followed.
  • Page 24: Evacuating Line Set And Indoor Coil

    Evacuating Line Set and Indoor Coil EVACUATION HIGH CONNECT GAUGE SET NOTE - Remove cores from service valves (if not already done). A - Connect low side of manifold gauge set with 1/4 SAE in-line tee to vapor line service valve B - Connect high side of manifold gauge set to OUTDOOR MANIFOLD...
  • Page 25: Electrical - Circuit Sizing And Wire Routing

    Use copper wire only with this product. corrode copper piping and compressor parts. WARNING Unit must be installed with Lennox approved refrigerant detection system (RDS) and sensor. Failure to use properly sized wiring and circuit breaker Do not operate system until refrigerant detection system is may result in property damage.
  • Page 26 ROUTING HIGH VOLTAGE, GROUND AND CONTROL WIRING HIGH VOLTAGE / GROUND WIRES Any excess high voltage field wiring should be trimmed and secured away from any low voltage field wiring. To facilitate a conduit, a cutout is located in the bottom of the control panel.
  • Page 27 FIGURE 16. Typical Factory Wiring Diagram – -018, -024, -030, -036, -048, and -060 Units Only Page 27...
  • Page 28 FIGURE 17. Typical Factory Wiring – -042 Units Only LOW PRESSURE SWITCH (S87) System Operation This unit is equipped with a low pressure switch which is located on the suction line. The SPST, normally closed IMPORTANT pressure switch opens when the suction pressure drops below the factory setting of 40 psig ±...
  • Page 29: Maintenance

    (less than 50psi). If the charging sticker information on the outdoor unit. coil cannot be cleaned using water alone, Lennox 3. Verify that system total static pressure and airflow set- recommends use of a coil cleaner with a pH in the tings are within specific operating parameters.
  • Page 30: Start-Up And Performance Checklist

    Start-Up and Performance Checklist Job Name Job no. Date Job Location City State Installer City State Unit Model No. Serial No. Service Technician Nameplate Voltage Rated Load Ampacity Compressor Outdoor Fan Maximum Fuse or Circuit Breaker Electrical Connections Tight? Indoor Filter clean? Supply Voltage (Unit Off) Indoor Blower RPM S.P.
  • Page 31: Typical Field Wiring

    Typical Field Wiring OUTDOOR TIMED OFF DUAL CONTROL CAPACITOR PURPLE TO 24 VAC POWER BLACK SOURCE 20 VA MINIMUM ORANGE NEC CLASS 2 YELLOW BLACK BLACK COMPRESSOR COMPRESSOR CONTACTOR BLACK GROUND BLACK 208-230/ 60/1 GROUND CRANKCASE HEATER YELLOW BLACK YELLOW YELLOW K1-1 208-230/ 60/ 1...
  • Page 32: Servicing Units Delivered Void Of Charge

    OUTDOOR DUAL TIMED OFF CONTROL CAPACITOR GREEN TO 24 VAC POWER SOURCE 20 VA MINIMUM NEC CLASS 2 YELLOW BLACK BLACK COMPRESSOR COMPRESSOR CONTACTOR BLACK GROUND BLACK 208-230/ 60/1 GROUND CRANKCASE HEATER YELLOW BLACK YELLOW YELLOW K1-1 208-230/ 60/ 1 HIGH PRESSURE ORANGE...
  • Page 33: Unit Start-Up

    7 - Set the thermostat for a cooling demand. Turn on Unit Start-Up power to the indoor unit and close the outdoor unit disconnect switch to start the unit. IMPORTANT 8 - Recheck voltage while the unit is running. Power If unit is equipped with a crankcase heater, it should must be within range shown on the nameplate.
  • Page 34: Indoor Coil

    ADDING OR REMOVING REFRIGERANT This system uses R-454B which operates at slightly lower pressures than HFC-410A. The field-installed liquid line filter drier is approved for use with R-454B. Do not replace any components designed for use with HCFC-22. Check airflow using the Delta-T (DT) process using the illustration in FIGURE 21.
  • Page 35: Decommissioning

    (NOTE - The nameplate is shown for illustration purposes only. Go to actual nameplate on outdoor unit for charge infor- mation.) e) If a vacuum is not possible, make a manifold so that Decommissioning refrigerant can be removed from various parts of the system.
  • Page 36 TABLE 4. R-454B Temperature – Pressure (Psig) R‐454B Refrigerant Pressure‐Temperature Chart Saturated  Saturated  Saturated  Saturated  Saturated  Saturated  Saturated  Saturated  Pressure Pressure Pressure Pressure Liquid  Vapor  Liquid  Vapor  Liquid  Vapor  Liquid  Vapor  (psig) (psig) (psig) (psig) Temp (°F) Temp (°F) Temp (°F) Temp (°F) Temp (°F) Temp (°F) Temp (°F) Temp (°F) ‐58.9 ‐57.1 58.9...
  • Page 37: Start-Up Test Procedure

    4 - Press the Test button to terminate the simulated Start-Up Test Procedure Leak Detected mode upon test completion. The RDS Blower Control Board is equipped with a Test/ Heating Demand Reset button. After the RDS Blower Control Board has 1 - Prompt a heating demand at the thermostat.
  • Page 38 EL15KC1 Charging Procedures AIR CONDITIONER CHARGING INFORMATION FOR COMPLETE CHARGING PROCEDURES, REFER TO THE APPLICABLE INSTALLATION AND SERVICE MANUAL AVAILABLE ONLINE Capacity -018 -024 -030 -036 -042 -048 -060 Table 1. Normal Operating Pressures¹ °F(°C)² TXV System – Liquid Line ( ± 10 psig) / Suction Line ( ± 5 psig) 65 (18) 220 / 131 221 / 131...

Table of Contents