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Related Manuals for Lenze AC Tech MC1000 Series
Summary of Contents for Lenze AC Tech MC1000 Series
- Page 1 MC1000 Series Installation and Operation Manual...
- Page 2 NOTE! The manual covers software version M108314 and above. Refer to parameter 63 for the software version of the drive you are working with. If you are working with an earlier software release, you will not have all of the functionality described in this manual. However, the full functionality of the drive is documented in this manual.
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Page 3: Table Of Contents
Table of Contents GENERAL ............1 PRODUCTS COVERED IN THIS MANUAL . -
Page 5: General
Lenze AC Tech web site (www.lenze-actech.com). WARRANTY Lenze AC Tech Corporation warrants the MC Series AC motor control to be free of defects in material and workmanship for a period of 24 months from the date of shipment from Lenze AC Tech's factory. An MC Series control, or any component... -
Page 6: Mc1000 Specifications
MC1000 SPECIFICATIONS Storage Temperature -20° to 70° C Ambient Operating Temperature Chassis (w/o cover) -10° to 55° C (With 2.5, 6, and 8 kHz carrier, Type 1 (IP 31) -10° to 50° C derate for higher carriers) Type 4 (IP 65) -10°... -
Page 7: Mc1000 Model Designation Code
MC1000 MODEL DESIGNATION CODE The model number of an MC1000 Series drive gives a full description of the basic drive unit (see example below). EXAMPLE: M1450BP (MC1000, 480 Vac, 5 HP, Type 1 Enclosure, with a Remote Keypad Assembly) Series:... -
Page 8: Mc1000 Dimensions
MC1000 DIMENSIONS TYPE 1 DIMENSIONS: MODELS RATED UP TO 30 HP AT 240/200 Vac AND 60 HP AT 590/480/400 Vac IF W < 7.86" Conduit Holes: T = 0.20" S Dia. U = 0.34" 0.88" Dia. V = 0.19" 1.00" S Dia. - Page 9 TYPE 1 DIMENSIONS (continued) INPUT MODEL (kW) VOLTAGE M1230SB 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88 240 / 200 M1230B 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88 (2.2) 480 / 400 M1430B 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88 M1530B...
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Page 10: Type 1 Dimensions: Models Rated Above 30 Hp
TYPE 1 DIMENSIONS: MODELS RATED ABOVE 30 HP AT 240/200 Vac AND 60 HP AT 590/480/400 Vac 0.68" 0.31" IF W = 13.00" 1.50" 1.36" 0.36" Dia. Mounting Tab Detail 0.92" 0.43" Conduit Holes: IF W > 16.64" 1.13" Dia. 1.50"... -
Page 11: Type 4, 4X & 12 Dimensions: Models Rated Up To 30Hp
TYPE 4, 4X & 12 DIMENSIONS: MODELS RATED UP TO 30HP AT 240/200 Vac AND 60 HP AT 590/480/400 Vac Conduit Holes: IF W < 7.86" T = 0.20" S Dia. U = 0.34" 0.88" Dia. 1.00" V = 0.19" S Dia. - Page 12 DIMENSIONS - TYPE 4, 4X, AND 12 ENCLOSED (continued) INPUT MODEL (kW) VOLTAGE 240 / 200 M1250 9.75 10.26 7.20 5.13 5.25 2.00 7.75 1.13 480 / 400 M1450 7.88 7.86 5.90 4.80 4.25 1.37 5.88 0.88 (3.7) M1550 7.88 7.86 5.90 4.80...
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Page 13: Type 12 Dimensions: Models Rated Above 30 Hp
TYPE 12 DIMENSIONS: MODELS RATED ABOVE 30 HP AT 240/200 Vac AND 60 HP AT 590/480/400 Vac 0.68" 0.31" 1.36" 1.50" 0.36" Dia. IF W = 14.00" Mounting Tab Detail 0.92" 0.43" Conduit Holes: 1.13" Dia. 1.36" S Dia. 0.44" 3.00"... -
Page 14: Mc1000 Ratings
MC1000 RATINGS The following tables indicate the input and output ratings of the MC1000 Series. NOTE: The output current ratings are based on operation at carrier frequencies of 8 kHz and below. At full ambient temperature, operation at carrier frequencies above 8 kHz require derating the drive by multiplying the output current rating by the following factors: 0.94 at 10 kHz, 0.89 at 12 kHz, and 0.83 at 14 kHz. - Page 15 M1200 SERIES RATINGS INPUT OUTPUT MODEL (200/240 Vac, 50 - 60 Hz) (0 - 200/230 Vac) FOR MOTORS NOMINAL NOMINAL MODEL RATED INPUT CURRENT POWER CURRENT POWER NUMBER PHASE (AMPS) (KVA) (AMPS) (KVA) M1205S 0.37 5.8 / 5.0 2.5 / 2.2 M1205 0.37 3.1 / 2.7...
- Page 16 M1400 SERIES RATINGS INPUT OUTPUT MODEL (400/480 Vac, 50 - 60 Hz) (0 - 400/460 Vac) FOR MOTORS NOMINAL NOMINAL MODEL RATED INPUT CURRENT POWER CURRENT POWER NUMBER PHASE (AMPS) (KVA) (AMPS) (KVA) M1410 0.75 2.8 / 2.4 2.3 / 2.0 M1420 4.7 / 4.1 3.9 / 3.4...
- Page 17 M1500 SERIES RATINGS INPUT OUTPUT MODEL (480/590 Vac, 50 - 60 Hz) (0 - 460/575 Vac) FOR MOTORS NOMINAL NOMINAL MODEL RATED INPUT CURRENT POWER CURRENT POWER NUMBER PHASE (AMPS) (KVA) (AMPS) (KVA) M1510 0.75 1.9 / 1.9 1.6 / 1.6 M1520 3.3 / 3.3 2.7 / 2.7...
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Page 18: Theory
THEORY DESCRIPTION OF AC MOTOR OPERATION Three phase AC motors are comprised of two major components, the stator and the rotor. The stator is a set of three electrical windings held stationary in the motor housing. The rotor is a metal cylinder, fixed to the motor drive shaft, which rotates within the stator. - Page 19 CONSTANT TORQUE CONSTANT HP TORQUE HORSEPOWER FREQUENCY (Hz) 6.1.1 VARIABLE TORQUE VS. CONSTANT TORQUE Variable frequency drives, and the loads they are applied to, can generally be divided into two groups: constant torque and variable torque. Constant torque loads include: vibrating conveyors, punch presses, rock crushers, machine tools, and just about every other application that is not considered variable torque.
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Page 20: Drive Function Description
The term “constant torque” is not entirely accurate in terms of the actual torque required for an application. Many constant torque applications have reciprocating loads, such as vibrating conveyors and punch presses, where the rotational motion of the motor is being converted to a linear motion. In such cases, the torque required can vary greatly at different points in the cycle. -
Page 21: Installation
Drives must not be installed where subjected to: combustible, oily, or hazardous vapors or dust; excessive moisture or dirt; strong vibration; excessive ambient temperatures. Consult Lenze AC Tech for more information on the suitability of a drive to a particular environment The drive should be mounted on a smooth vertical surface capable of safely supporting the unit without vibrating. -
Page 22: Installation After A Long Period Of Storage
Do not attempt to use positive air pressure to blow chips out of drive, as this tends to lodge debris under electronic components. Contaminating the drive with metal chips can cause drive failure and will void the warranty. The MC1000 Series is UL approved for solid state motor overload protection. Therefore, a separate thermal overload relay is not required for single motor applications. -
Page 23: Input Ac Requirements
INPUT AC REQUIREMENTS WARNING! Hazard of electrical shock! Disconnect incoming power and wait three minutes before servicing the drive. Capacitors retain charge after power is removed. INPUT AC POWER REQUIREMENTS 8.1.1 VOLTAGE The input voltage must match the drive’s nameplate voltage rating. Voltage fluctuation must not vary by greater than 10% over voltage or 15% under voltage. -
Page 24: Voltage Selection
VOLTAGE SELECTION M1100 Series drives are rated for 240/120 Vac, 50-60 Hz input. The drive will function with input voltage of 120 Vac (+ 10%, -15%) at 48 to 62 Hz when wired for 120 Vac input, or with input voltage of 240 Vac (+ 10%, - 15%), at 48 to 62 Hz, when wired for 240 Vac input. -
Page 25: Power Wiring
L1, L2, and L3 (L1 and L2 if input is single phase). If one has not been supplied by Lenze AC Tech Corporation, a disconnect means must be wired during installation. This disconnect must be used to power down the drive when servicing, or when the drive is not to be operated for a long period of time, but should not be used to start and stop the motor. -
Page 26: Mc1000 Power Wiring Diagram
MC1000 POWER WIRING DIAGRAM L1 L2 N T2 T3 L1 L2 120 Vac SINGLE PHASE INPUT WIRING DIAGRAM L1 L2 N DISCONNECT 240 Vac SINGLE MEANS PHASE INPUT THREE PHASE (REQUIRED) WIRING DIAGRAM AC MOTOR FUSED INPUT VOLTAGE WARNING! Do not connect incoming AC power to output terminals T1, T2, or T3! Severe damage to the drive will result. -
Page 27: Initial Power Up
INITIAL POWER UP WARNING! Hazard of electrical shock! Wait three minutes after disconnecting incoming power before servicing drive. Capacitors retain charge after power is removed. Before attempting to operate the drive, motor, and driven equipment be sure all procedures pertaining to installation and wiring have been properly followed. WARNING! Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors! -
Page 28: Keypad Control
If the drive powers up correctly, follow the procedure given below to check the motor rotation: 1. Use the key to decrease the speed set point to the minimum value allowed (0.50 Hz if Parameter 10 - MIN FRQ has not been changed). 2. -
Page 29: Mc1000 Display
13.2 MC1000 DISPLAY The following describes the possible display configurations for the MC1000 Series drive. 13.2.1 MC1000 DISPLAY IN STOP MODE When the drive is in the STOP mode, there are three possible displays. The first is the SPEED display, which looks like this:... - Page 30 The following table shows the possible DRIVE STATUS indications that can appear on the drive display: DRIVE STATUS TABLE DISPLAY DESCRIPTION STOP Drive to STOP mode - No output to motor. Drive is in RUN mode and is within + 0.3 Hz of the speed set point. Drive has shut down due to a FAULT condition.
- Page 31 DRIVE MOTOR STATUS VOLTAGE > 460 VAC DIRECTION (FORWARD) NOTE: During acceleration and deceleration to the SPEED SET POINT, the DRIVE STATUS will show the actual drive speed. When the SPEED SET POINT is reached, the DRIVE STATUS will change to RUN (or STOP if the drive is decelerating to a STOP).
- Page 32 13.2.4 MC1000 DISPLAY IN AUXILIARY MODE If the ENTER key is held down, the display will enter the auxiliary mode, which indicates the control source (LOCAL, REMOTE, or SERIAL), AUTO or MANUAL mode, and the speed reference source. When the ENTER key is released, the display will return to the previous screen.
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Page 33: Control Wiring
CONTROL WIRING 14.1 GENERAL 14.1.1 KEYPAD CONTROL The drive can be controlled by the keypad or by control devices wired to the terminal strip. The drive will run from the keypad “out of the box”, requiring no connections to the terminal strip. Refer to Section 13 - KEYPAD CONTROL. 14.1.2 CONTROL WIRING VS. -
Page 34: Two-Wire Start/Stop Control
WARNING! STOP (TB-1) and EXTERNAL FAULT (TB-13D) circuitry may be disabled if parameters are reset to factory defaults! The drive must be reprogrammed after a RESET in order to insure proper operation (see Parameter 65 - PROGRAM). FAILURE TO DO SO MAY RESULT IN DAMAGE TO EQUIPMENT AND/OR INJURY TO PERSONNEL! 14.2.2 TWO-WIRE START/STOP CONTROL A two-wire start/stop circuit can be accomplished by one of three methods on the... -
Page 35: Three-Wire Start/Stop Control
FORWARD and REVERSE ROTATION with TWO RUN CONTACTS 1. Follow 1-4 above and also wire a normally open maintained contact between TB-13C and TB-2. Close this contact to RUN the drive in REVERSE, and open this contact to STOP the drive. FORWARD and REVERSE ROTATION with ONE RUN CONTACT 1. -
Page 36: Speed Reference Signals
14.2.5 SPEED REFERENCE SIGNALS The drive allows for three analog speed reference inputs: a speed potentiometer (10,000 Ohm), 0-10 VDC, or 4-20 mA. SPEED POT Connect the wiper to terminal TB-5A, and connect the high and low end leads to terminals TB-6 and TB-2, respectively. -
Page 37: Analog Output Signals
The JOG function only works when the drive is in REMOTE mode, and only when the drive is in a STOP condition. TB-13B can be programmed to select either JOG FORWARD or JOG REVERSE. The jog speed is set by PRESET SPEED #2. Close TB-13B to TB-2 to JOG, and open the contact to STOP. -
Page 38: Mc1000 Control Wiring Diagrams
MC1000 CONTROL WIRING DIAGRAMS 15.1 MC1000 TERMINAL STRIP Shown below is the terminal strip on the main control board, along with a brief description of the function of each terminal. Wiring shown above the terminal strip indicates internal wiring on the main control board. FORM C RELAY The TB-2 terminals are internally tied together... -
Page 39: Two-Wire Start/Stop Control
15.2 TWO-WIRE START/STOP CONTROL Shown below is the wiring diagram for a typical two-wire start/stop control scheme, using one maintained contact (such as that from a PLC) for RUN and STOP commands. Close the contact to RUN, and open the contact to STOP. Also shown is the wiring for a 0-10 VDC or 4-20 mA speed reference signal. -
Page 40: Three-Wire Start/Stop Control
15.3 THREE-WIRE START/STOP CONTROL Shown below is the wiring diagram for a typical three-wire start/stop control scheme, using momentary contacts (such as push buttons) for START and STOP commands. Also shown is the wiring for a 0-10 VDC or 4-20 mA speed reference signal. The TB-2 terminals are internally tied together 16 17 18 1 2 5A 5B 6 10A... -
Page 41: Speed Pot And Preset Speed Control
15.4 SPEED POT AND PRESET SPEED CONTROL Shown below is the wiring diagram for a control scheme that utilizes a speed pot and PRESET SPEEDS for speed control, and either a two-wire or three-wire START/ STOP circuit: The TB-2 terminals are internally tied together 16 17 18 1 2 5A 5B 6 10A 10B 2... -
Page 42: Programming The Mc1000 Drive
PROGRAMMING THE MC1000 DRIVE 16.1 PROGRAMMING THE PARAMETERS The MC1000 keypad serves two purposes: operating the drive when in the LOCAL mode, and programming the parameters for particular applications. The keypad is shown below, along with the display that should appear when the drive is first powered up: STOP >... - Page 43 以上内容仅为本文档的试下载部分，为可阅读页数的一半内容。如 要下载或阅读全文，请访问：https://d.book118.com/88504200314 1012013...
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