Loren Cook Cook Flow Monitor System Installation, Operation And Maintenance Manual

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®
This installation manual provides information for installing and
confi guring the Cook Flow Monitor System. The system in-
cludes a Loren Cook Company fan with a piezometric ring (p-
ring) and the Cook Flow Monitor. The manual does not cover
any other installation details or applications.
Carefully read this publication and any sup-
plemental documents prior to any installation
or maintenance procedure.
For additional safety information, refer to AMCA publication
410-96, Safety Practices for Users and Installers of Industrial
and Commercial Fans. This document and all Cook publica-
tions may be obtained from Cook by phoning (417) 869-6474,
extension 166; by FAX at (417) 832-9431; or by e-mail at
info@LorenCook.com. All Cook publications are available on
LorenCook.com.
For information and instructions on special equipment, con-
tact Cook at (417) 869-6474.
Location and Maintenance
Consider the following points while choosing a location for the
Cook Flow Monitor.
• Do not place the device on the fl oor.
• Maintain a temperature between -1°C to 43°C (30°F to
110°F). A temperature beyond this range may cause con-
densation and sweating of metal parts.
• Maintain a low humidity, dry, and clean atmosphere. En-
sure that the device is not in the path of blowing dust, rain,
or snow.
Follow these guidelines prior to installation.
• Clean the components to remove any deposit of dirt,
water, ice, or snow and wipe them dry.
• Dry components using a portable electric heater to
remove any buildup of moisture.
• Allow the cold metal parts to reach room temperature to
avoid sweating.
Voltage Warning
Low-voltage control wires and line voltage power wires must not be
installed in same conduit. Failure to follow these instructions could
result in malfunction or damage.
Disconnect Warning
ALWAYS disconnect power prior to working on fan. Failure to
comply with these safety precautions could result in property
damage, serious injury, or death.
COOK FLOW MONITOR IO&M
Cook Flow Monitor System
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Installation
The following steps and components are important to the
proper operation of the Cook Flow Monitor System.
Pressure Ports
The system requires connecting the pressure ports on the
Cook Flow Monitor to the pressure ports located on the fan
labeled Piezometric Connections.(See Fig. 1) Follow these
guidelines while making the connections.
• The connections require the use of 1/4" OD tubing. The
connection at the Flow Monitor utilizes barb fi ttings on
the exterior of the enclosure while the connection at the
fan uses push-to-connect fi ttings located on the exterior
of the fan near the inlet.
• Connections are labeled HIGH and LOW on the monitor
as well on the fan. See Figures 2 and 3.
• Keep the length of tubing between the pressure ports to
50 feet (15m) or less.
• Ensure that there are no kinks along the length of the
pressure tube.
• Do not pinch the pressure tube.
• Form a drip loop in the tubing as it enters the fl ow moni-
tor. This avoids condensation build up inside the pres-
sure tube and damage to the device's sensor.
• Drip loop should be at least 1" (25mm) greater than high-
est measured pressure (as measured in inches, w.c.)
factoring in error conditions in the system. (Example: If
pressure being measured is 4" w.c., then the bottom of
drip loop should be 5" or more below the high pressure
port.)
Figure 1
Figure 2
Fan Label
Flow Monitor Label
Figure 3
HIGH
Monitoring Accessories
SP + 1"
Drip Loop
LOW
Attention
Piezometric Connections
(Do Not Grease)
High
Low
P0000003-004

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Summary of Contents for Loren Cook Cook Flow Monitor System

  • Page 1 ® Installation This installation manual provides information for installing and confi guring the Cook Flow Monitor System. The system in- The following steps and components are important to the cludes a Loren Cook Company fan with a piezometric ring (p- proper operation of the Cook Flow Monitor System.
  • Page 2: Electrical Shock Hazard

    Wiring The terminal block is removable and each of the terminals are labeled next to the terminal block on the circuit board. Positive polarity is indicated by VOUT. AC/DC selection is made via the terminal block. If the polarity of the transmitter is inadvertently reversed, the unit will not function properly, but no damage will be done to the transmitter.
  • Page 3: Zero Calibration

    Setup m /hr DIP SWITCH SETTINGS DIP switch settings are marked directly on the PCBA as shown in Figure 5. Switches are factory-set, based on the order configuration. You can also use a small screwdriver or pen to change the position of the switches. m /hr Key To DIP Switch Settings Switches are numbered 1 to 8 beginning on the left.
  • Page 4 Programming MENU LEGEND PRESS ZERO/VALUE BUTTON HOLD ZERO/VALUE BUTTON PRESS SPAN/DIGIT BUTTON HOLD SPAN/DIGIT BUTTON POWER ON (RESET) HOLD BOTH ZERO/VALUE PRESS EITHER ZERO/VALUE AND SPAN/DIGIT BUTTON OR SPAN/DIGIT BUTTON DISPLAY ALL SEGMENTS HOME SCREEN FIRMWARE VERSION (MAY VARY) HOME SCREEN HOME (MODE = PRESSURE) SCREEN...
  • Page 5 MENU FLOW MENU FLOW MENU (AREA) FLOW MENU (OUTPUT LOW MENU) FLOW MENU (OUTPUT HIGH MENU) RESET MENU HOME POWER ON SCREEN (RESET) Notes 1. K-Factor and Area can be found on page 6 of this manual. COOK FLOW MONITOR IO&M P0000003-004...
  • Page 6 K-Factor and Area CA/CF/CP/SQ/TCN CA DWDI Size Area (sq ft) K Factor Area (sq ft) K Factor Area (sq ft) K Factor Area (sq ft) K Factor 0.411 0.886 0.239 0.768 0.239 0.825 0.478 0.825 0.349 0.768 0.349 0.825 0.698 0.825 0.729 0.879...
  • Page 7: Troubleshooting

    Troubleshooting LCD DISPLAY The LCD comes with a housing cover, which contains a window. The display plugs into the pins on top of the circuit PROBLEM AND POTENTIAL CAUSE LCD DISPLAY MAIN board. The LCD is 180° rotatable so that it will read properly if The LCD comes with a housing cover, which contains a window.
  • Page 8: Limited Warranty

    To make a warranty claim, notify Loren Cook Company, General Offices, 2015 East Dale Street, Springfield, Missouri 65803-4637, explaining in writing, in detail, your complaint and referring to the specific model and serial numbers of your fan. Upon receipt by Loren Cook Company of your written complaint, you will be notified, within thirty (30) days of our receipt of your complaint, in writing, as to the manner in which your claim will be handled.

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