Related Manuals for Loren Cook HVAD 2020
Summary of Contents for Loren Cook HVAD 2020
- Page 1 HVAD HVAD Installation Installation & Operation & Operation User Guide User Guide ®...
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Page 2: Table Of Contents
Table of Contents Table of Contents TABLE OF CONTENTS TABLE OF CONTENTS ..........................2 2 OVERVIEW OVERVIEW .................................. 4 4 COMPONENTS ............... 4 TECHNICAL DATA TECHNICAL DATA ............................5 5 FUSING & THERMAL LIMITING FUSING & THERMAL LIMITING .................... - Page 3 INSTALLING THE MOTOR ASSEMBLY ........24 INSTALLING BLADES .............. 26 INSTALLING THE OPTIONAL LED LIGHT KIT ......27 INSTALLING THE HUB COVER (WITH LENS) ......29 ELECTRICAL INSTALLATION ELECTRICAL INSTALLATION ......................30 WIRING THE FAN ..............30 HMI CONTROL HMI CONTROL ................
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Page 4: Overview Overview
Overview Overview COMPONENTS COMPONENTS Illustrations may be changed without notice. All dimensions and specifications are approximate, and drawings are not to scale. Sales are subject to prevailing terms and conditions of sale. Specifications are subject to change without notice. See Mounting Applications EN022X2222 [3 mm] 3/32”... -
Page 5: Technical Data Technical Data
Technical Data Technical Data Conformity Low Voltage (2006/95/EC) & EMC (2004/108/EC) Directives EN61000-6-2:2005, EN61000-6-4:2007 IEC 60335-2-80:2015 IEC 60335-1:2015 Approvals UL61800- CSA C22.2 No113 ≤2% Input Voltage Phase Imbalance Input Voltage 110-240 VAC Input Current 4.6 @ 120VAC, 2.5A @ 240VAC Input Frequency 50-60Hz Supported Power Systems... - Page 6 Max. Permissible Control 30 meters un-shielded Cable Length Enclosure IP54/ NEMA 3 Protection Measures Against Short circuit, earth fault, phase loss, over voltage, under voltage, motor stalling, over temperature, motor overload, communication loss Environment For indoor use only Thermal Overload Protec- Drive provides internal overload protection for the motor tion Pollution Degree...
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Page 7: Fusing & Thermal Limiting Fusing & Thermal Limiting
Fusing & Thermal Limiting Fusing & Thermal Limiting FUSES FUSES It is recommended that the following fuses for protecting the equipment and subject to local authority: For 220-240 VAC use a fast blow fuse rated 5 Amps. For 110-120 VAC use a fast blow fuse rated 10 Amps. THERMAL LIMITING THERMAL LIMITING The HVAD System is designed to monitor motor and controller... -
Page 8: Safety Safety
Safety Safety ELECTRICAL SAFETY ELECTRICAL SAFETY WARNING! IGNORING THE FOLLOWING INSTRUCTIONS WARNING! IGNORING THE FOLLOWING INSTRUCTIONS CAN CAUSE PHYSICAL INJURY OR DEATH, OR DAMAGE TO CAN CAUSE PHYSICAL INJURY OR DEATH, OR DAMAGE TO THE EQUIPMENT. THE EQUIPMENT. WARNING! ONLY QUALIFIED ELECTRICIANS ARE ALLOWED WARNING! ONLY QUALIFIED ELECTRICIANS ARE ALLOWED TO INSTALL THE DRIVE AND CONNECTIONS TO THE TO INSTALL THE DRIVE AND CONNECTIONS TO THE... -
Page 9: General Safety
GENERAL SAFETY GENERAL SAFETY WARNING! TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, WARNING! TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: • Installation work and electrical work must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction. -
Page 10: Clearances
CLEARANCES CLEARANCES... - Page 11 • Open ceiling, center of fan to roof deck for ideal operating performance without compromising overall fan performance. • Min 12” [304.8 mm] from fan blade’s leading edge to obstruction above or below fan. • Min 8” [203 mm] from side of fan to any obstruction. •...
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Page 12: Installation Preparation Installation Preparation
Installation Preparation Installation Preparation PREPARATION PREPARATION WARNING! TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, WARNING! TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: • The HVAD must be installed with the proper blades to match the fan assembly that are marked to indicate their suitability with this model. -
Page 13: Tools Required
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been supervised or instruction concerning use of the appliance by a person responsible for their safety. •... -
Page 14: Items Included
ITEMS INCLUDED ITEMS INCLUDED • (1) EN575X0010 HVAD Motor Assembly • (5) HVAD Blades (Optional Color) • (1) EN561X3660 HVAD LF/SP Assembly • (1) EN561X6205 Packaged Assembly Hardware • (1) EN561X3570 Packaged HMI Control • (1) EN561X3635 Packaged Wire Harness •... - Page 15 • (8) EN823X6905 ¼ Flat Washers • (8) EN823X6312 ¼ Nylocks • (4) EN823X6031 ¼ x 1 ¼ Hex Cap Screw • (3) EN823X6008 3/8 x 1 ½ Hex Cap Screw • (1) EN562X2540 HVAD Stand Off Ring NOTE: Illustrations may be changed without notice. All dimensions and specifications are approximate and drawings are not to scale.
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Page 16: Installation Procedure Installation Procedure
Installation Procedure Installation Procedure INSTALLATION OF THE MOUNTING HARDWARE INSTALLATION OF THE MOUNTING HARDWARE NOTE: Consult a structural engineer before installation. Choose one of the following mounting options for your HVAD Fan and follow the corresponding steps. The mounting kits included in the HVAD Fan package are glu-lam, purlin, OWSJ and web truss. - Page 17 GLU-LAM MOUNT GLU-LAM MOUNT 1. From an accessible landmark, on the glu-lam, measure to the centre line of the bottom centered hole of the 3 mounting holes. 2. Drill the centered bottom mounting hole with a ½” drill bit, so that there will be a minimum of ¾”...
- Page 18 5. Using a 3/8” X 9” threaded rod with welded nut (EN823X8313) and 3/8” nylock nut (EN823X6999), suspend the mounting brackets using the center bottom hole only. 6. Level the mounting brackets and mark the centre of the top two mounting holes.
- Page 19 PURLIN MOUNT PURLIN MOUNT 1. From an accessible landmark, on the first purlin, measure to the centre line of the bottom centered hole of the 3 mounting holes. 2. Drill the centered bottom mounting hole with a ½” drill bit, so that there will be a minimum of ¾”...
- Page 20 (EN823X6905) into slots in mounting bracket deck facing down. 5. Using a 3/8” X 1-1/2” hex cap screw (EN823X6008) and 3/8” nylock nut (EN823X6999), suspend the mounting brackets using the center bottom hole only. 6. Level the mounting brackets and mark the centre of the top two mounting holes.
- Page 21 OWSJ MOUNT OWSJ MOUNT 1. Insert two 3/8” X 9” long thread rod with welded nut (EN823X8313) through the studded mounting plate pointing upward. Place the studded mounting plate against bottom face of OWSJ and place through bottom web of OWSJ directing the threaded rods between the bottom web angles.
- Page 22 WOOD TRUSS MOUNT WOOD TRUSS MOUNT Insert two 3/8” X 9” long thread rod with welded nut (EN823X8313) through the studded mounting plate pointing upward. Place the studded mounting plate against bottom face of the truss straddling the threaded rods around the bottom chord.
- Page 23 3. Tighten to sandwich assembly to bottom web of the wood truss. 4. Continue on to “Installing the Motor Assembly”.
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Page 24: Installing The Motor Assembly
INSTALLING THE MOTOR ASSEMBLY INSTALLING THE MOTOR ASSEMBLY 1. Place round stand-off (EN562X2540) on top of flange of fan assembly. 2. Ensure power wire, communication wire and safety cable are directed through either a hole on side of stand-off ring (EN562X2540) or up through the centre of the studded mount assembly (EN562X2510). - Page 25 the four ¼” studs are inserted through the clearance holes in the flange of fan assembly. 4. Thread four ¼” nylock nuts (EN823X6312) on each of the studs to sandwich fan assembly with round stand-off to the bottom mounting plate of studded mount assembly. 5.
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Page 26: Installing Blades
INSTALLING BLADES INSTALLING BLADES 1. Using 3/8” socket fasten HVAD blade (EN501X2000) to hub plate on the bottom of the motor assembly (EN571X0010). 2. Insert four ¼” x 5/8” serrated flange hex cap screws (EN823X6031) through all four holes in blade. 3. -
Page 27: Installing The Optional Led Light Kit
INSTALLING THE OPTIONAL LED LIGHT KIT INSTALLING THE OPTIONAL LED LIGHT KIT CAUTION! TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, CAUTION! TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, DISCONNECT THE ELECTRICAL OR INJURY TO PERSONS, DISCONNECT THE ELECTRICAL SUPPLY CIRCUIT TO THE FAN BEFORE INSTALLING LIGHT SUPPLY CIRCUIT TO THE FAN BEFORE INSTALLING LIGHT KIT. - Page 28 1. Remove light kit from box. 2. Using a Phillips screwdriver, remove the four - #6 x 3/8 screws (EN022X0402) and the two electrical box clips (EN562X2490) to free the LED panel light (EN562X2475) from the electrical box (EN562X2480). Inside, there will be three #8 x 3/8 pan head machine screws (EN823X6121).
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Page 29: Installing The Hub Cover (With Lens)
INSTALLING THE HUB COVER (WITH LENS) INSTALLING THE HUB COVER (WITH LENS) 1. Take hub cover (with optional lens if applicable), and place over the center hub and blade profiles. Align the hole pattern up with clearance holes on each of the five blades. 2. -
Page 30: Electrical Installation Electrical Installation
Electrical Installation Electrical Installation WIRING THE FAN WIRING THE FAN • A means of disconnect must be incorporated in the fixed wiring in accordance with electrical codes and standards. • • DO NOT LIFT, CARRY, OR HANG FAN BY POWER CABLE. DO NOT LIFT, CARRY, OR HANG FAN BY POWER CABLE. - Page 31 POWER WIRING – 120/240 VAC 1 PHASE INPUT POWER WIRING – 120/240 VAC 1 PHASE INPUT 1. Ensure all local electrical codes are met. 2. The motor is to be field-wired to a separate dedicated branch circuit. 3. The power cable must be secured to a solid point of the glu-lam, purlin, OWSJ, wood truss or building...
- Page 32 INPUT: INPUT: 120/240V 2.9/1.45A 1 PH 120/240V 2.9/1.45A 1 PH 50/60HZ 50/60HZ LED: LED: 25W...
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Page 33: Hmi Control Hmi Control
HMI Control HMI Control HMI/CAT 5 CABLE CONNECTION HMI/CAT 5 CABLE CONNECTION 22.8m of Cat 5 cable is supplied to connect the HMI to the fan. This is a simple “plug and play” application once the cable is ran. Level and install HMI within reach of the 22.8m CAT 5 cable using supplied fasteners. - Page 34 This button is for forward and reverse functionality of the fan as indicated by the left and right arrows. The up and down buttons on the right of the control adjust the speed of the fan or the brightness of the light depending on which functionality the interface is showing.
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Page 35: Maintenance Maintenance
Maintenance Maintenance WARNING! RISK OF SHOCK! WARNING! RISK OF SHOCK! ONLY QUALIFIED PERSONNEL TO REMOVE ONLY QUALIFIED PERSONNEL TO REMOVE DRIVE COVER! THERE IS NO ADJUSTMENTS OR DRIVE COVER! THERE IS NO ADJUSTMENTS OR REPLACEMENT PARTS FOR THE USE! REPLACEMENT PARTS FOR THE USE! TERMINALS: TERMINALS: Power Terminal: 3A, 300V, 10-30 AWG Torque = 4 - 6 in/lbs... -
Page 36: Recommended Maintenance Schedule
RECOMMENDED MAINTENANCE SCHEDULE RECOMMENDED MAINTENANCE SCHEDULE 1. No maintenance shall be done on the fan, mount or guy wires while it is in operation or powered. 2. No maintenance shall be done on the fan controller while powered unless the task involves reprogramming or troubleshooting the electrical system. - Page 37 Initial Six Months • Check for hot spots • Re-tighten all loose electrical connections • Check all nuts/bolts/clamps (missing/loose/damaged) • Physical check of safety cable, re-tightening of clamps if required Repeat Every Eighteen Months Thereafter...
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Page 38: Limitation Of Warranty & Liability Limitation Of Warranty & Liability
Limitation of Warranty & Liability Limitation of Warranty & Liability THREE YEAR LIMITED WARRANTY THREE YEAR LIMITED WARRANTY Cook warrants that your Cook fan was manufactured free of defects in materials and workmanship, to the extent stated herein. For a period of three (3) years after date of shipment, we will replace any parts found to be defective without charge, except for shipping costs which will be paid by you (Paint/Custom wraps for a peroid of one (1) year). -
Page 39: Warranty Exclusions
period stated in the manufacturer’s warranty. Warranty periods vary from manufacturer to manufacturer. Should motors furnished by Cook Company prove defective during the designated period, they should be returned to the nearest authorized motor service station. Cook Company will not be responsible for any removal or installation costs. - Page 40 2015 E. Dale St. Springfield, MO 65803 417-869-6474 lorencook.com ®...