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Summary of Contents for Isel ICP 4030
- Page 1 -CNC Compact Equipment -CNC Machine ICP 4030 ICP 3020 ICP 2015 Platz für Typenschild...
- Page 2 Any other machine parts and components subject to the CE safety guidelines may not be commissioned unless all relevent standards are fulfilled. isel Germany shall not accept any liability for any modifications on the device by the customer. The limit values specified in the Certificate of Conformity only apply to the original configuration from works.
- Page 3 This manual includes the instructions for all machines of the ICP type. The ICP is provided in three different system configurations. However, this listing also specifies which part of the instructions is relevant for you. This applies also to the chapters.
- Page 4 Preparations ..........................12 Important operating information ....................16 The FLASH EPROM (use only for free programming) .............17 First commissioning ........................ .18 Accessory ..........................21 Pin assignment .........................22 7.2.1 For the ICP with electronik ...................... .22 7.2.2 For ICP without electronic ...................... .24 Certificate of conformity ......................
- Page 5 The ICP is a machine tool with three linear axes that can electronically be controlled. A further (rotary) axis is available in addition. - The machine is planned for training and the small assembly line production. - It is designed for the application in dry rooms, business rooms, living and training areas and in labs and small firms (maximal ambient temperature 40°...
- Page 6 - The machine must not be operated in a blast capable atmosphere. - The machine is completely encapsulated. The casing protects you against moving tools, decreases the operating noise level, and restrains the chips. - While tooling, the hood is locked and can not be opened.
- Page 7 Investigations, accomplished by the Association of German Machine Tool Factories (VDW) in connection with the responsible employer's liability insurance association have pointed out new aspects about the aging of polycarbonate as material for safety panes at machine tools. Although polycarbonate worked very good for this purpose, these panes sometimes substantially lose their ability to hold back flying around parts, especially under the influence of cooling lubricants.
- Page 8 The machine is provided completely mounted on a palette. Contained in of the ICP are: • machine case with three linear axes included - complete controller electronics (only type 2 and 3) - drilling and milling machine with 3 mm split chuck - as a standard (only type 3) •...
- Page 9 During transportation, please pay attention to the supply and connection cables (remove if needed) so that they are not damaged. Use only suitable lifting devices. is made up by a hand lever clamping assembly and two stop bars with mounting hardware for the T-slot plate.
- Page 10 Open the hood before switching off the machine using the mains switch. After this, this is no more possible (only type 2 and 3). Clean the machine regularly with a broom or vacuum cleaner of all chips (no compressed air).
- Page 11 In order to lubricate the Y-axis, you must completely push* the T-slot plate to the front. Next, unscrew (six screws) it from the Y-axis. Remove the plastic plug lying under it and lubricate through the now visible lubricating nipple.
- Page 12 For controlling the CNC machine and/or the FLASH EPROMs, you require one IBM compatible computer with a free serial interface. System request - 486 SX, 40 MHz and higher - 8 MB RAM - 20 MB of free hard disk capacity - VGA card - MS-DOS 5.0 and higher...
- Page 13 Installation of the software In addition to the machine driver (I5DRV), the HPDOWN, REMOTE and ISY-CAM - both only in case of type 3 - software packages are provided for setting-up of the machine and processing the parts. At first, install the driver for the machine onto your computer (DOS-modus): Insert the driver floppy disk (i5drv starting with type 2.1) into your disk drive for the ICP.
- Page 14 In the small window, set the lead screw pitch to 4 mm for every axis. Change the traversing to a maximum of 20 mm/s (only with a 4 mm pitch) to avoid resonances. At the end of changes, move down to...
- Page 15 Coordinate system The coordinate system of the machine is determined as shown in the figure. However, you can select (displace) the P0 work piece zero point freely via software. Ex works, the home position of the machine (machine origin) is defaulted to the back (Y), to the left (X), and to the top (Z).
- Page 16 Push-buttons and switches The black is located on the rear side of the machine directly beside the mains connection. Using the switches and/or push-buttons on the front side, you can switch the machine on and off and start and stop the processing in a purposeful manner.
- Page 17 ➄ Execution of the current program is immediately stopped and remains at the (program) location. The tooling machine is switched off. In the DNC mode, you can issue further commands via software. This is not possible in the CNC mode.
- Page 18 During the first commissioning, you should carry out the following steps: - For the first opening of the hood, connect the power cable and turn on the mains switch. ➅ The COVER button should light up now; you can open the hood if this button is lit.
- Page 19 Equipment can not be turned on No mains power is available check the mains circuit, power plug, multiple socket outlet Mains switch is not turned on turn on the mains switch Fuse is defective replace the fuse (see below)
- Page 20 ➁ ➃ ➅ ➆ ➈ Please refer to the following drawing for the positions of fuses ( ) and LED’s ➀ ➂ ➄ ➀ Controller LED Processor supply voltage 10 V/5 V ➁ Input fuse 1,25 Amp, slow ones ➂...
- Page 21 ICP 2015 ICP 3020 ICP 4030 Measurements w x d x h [mm] 535 x 600 x 690 610 x 650 x 715 780 x 850 x 810 Movement areas X/Y/Z [mm] 200/150/90 300/200/90 400/300/140 maximum axis speeds [mm/s]...
- Page 22 7.2.1 For the ICP with electronik The pin assignment of the connection cable for the serial interface: Please, consider the following notes if you want to custom-specifically setup the optional supplementary inputs/outputs: The numbers in the circles refer to the figure of the controller printed circuit board (page 19).
- Page 23 GND 24 V Use pin 6 for the 24 V control voltage of both inputs. Pins already used by isel Germany must not be modified. Otherwise, the machine can not function properly. ➇ ➇ ➇ ➇ ➇ Use the connector (see image page 19).
- Page 24 7.2.2 For ICP without electronic ➀ ➃ (see page 8 items Signal phase 2B green white/yellow phase 2A yellow white/green phase 1B black white/red SL = phase 1A white/black + 24 V brake (option) black (brake) black (circuit board)
- Page 25 ➅ (COVER) (see page 8 item Schmersal (COVER switch) COVER Sub D Schmersal Sub-D Schmersal “1” Sub-D “1” Schmersal Pin 3 = “1” Sub-D Lampe 48 Volt = Drahtbrücke Pin 4 = “1” Schmersal (Light 48 Volt = wire bridge) “6”...
- Page 26 isel...
- Page 27 (please, also consider the notes to the next page) Company Customer No. Contact person/Dept. Phone Postal address Return to Invoice No./ Qty. Item number Designation Delivery Note No Serial number (please add copy) H wrong delivery H variance of quantity...
- Page 28 Products which were not delivered by us are returned in a non-repaired manner against a service charge. isel Germany carries the transportation charge for returns from warranty claims. The sender bears all other haulage. Product sent in without paid transportation charges can not be accepted for organizational reasons.
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