Gima D 600 Manual
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Gima D 600 Manual

Gima D 600 Manual

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D 600
ROTARY SEALER
GIMA S.p.a.
Via Marconi, 1 – 20060 Gessate (MI) – Italy
Tel. 02.953854.1 – Fax 02.95381167
E-Mail:
gima@gimaitaly.com
www.gimaitaly.com
Export dept.
Tel. ++39 02.953854209/221/225 – Fax ++39 02.95380056
E-Mail:
export@gimaitaly.com
www.gimaitaly.com
v.1.1

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  • Page 1 D 600 ROTARY SEALER GIMA S.p.a. Via Marconi, 1 – 20060 Gessate (MI) – Italy Tel. 02.953854.1 – Fax 02.95381167 E-Mail: gima@gimaitaly.com www.gimaitaly.com Export dept. Tel. ++39 02.953854209/221/225 – Fax ++39 02.95380056 E-Mail: export@gimaitaly.com www.gimaitaly.com v.1.1...

  • Page 2: Table Of Contents

    GIMA D 600 WARNING BEFORE USING THE MACHINE, READ CAREFULLY THIS MANUAL FOR A CORRECT USE IN ACCORDANCE WITH THE SAFE RULES. CONTENTS INTRODUCTION 1.1 Use and safekeeping of this manual page 1.1 1.2 Manufacturer’s responsability limits page 1.1 1.3 Expected use page 1.2...
  • Page 3 GIMA D 600 WARRANTY TERMS AND SPARE PARTS 7.1 Warranty terms page 7.1 7.2 Spare parts order page 7.1 PROBLEMS AND SOLUTIONS 8.1 Power supply page 8.1 8.2 Sealing page 8.1 8.3 Transport page 8.1 8.4 Alarms page 8.2 ACCESSORIES 9.1 Working plane...

  • Page 4: Introduction

    1.1 Use and safekeeping of this manual We thank you for the trust you put in us by buying our heat-sealer serie Gima D 600. We are sure that, following correctly the instructions in this manual, you will find the quality of this product worth of appreciation.

  • Page 5: Expected Use Page

    Temperature: from 5° C to 40° C (from 41° F to 104° F) • Humidity relative: 30% - 95% (without condensation) Gima S.p.a. reserves the right to modify the machines they construct without any obligation respect to those previously supplied 1.5 Transport and moving We suggest to use the original packing during the transport.

  • Page 6: Safety Rules Page

    GIMA D 600 1.6 Safety rules WARNING THE OPERATOR MUST BE PROPERLY TRAINED AND HAVE FULL KNOWLEDGE OF THE CONTENTS OF THIS MANUAL Before electrical wiring, check if the data on the identification plate (pict.1.2) corresponds to the local power supply...

  • Page 7: Instructions For Use

    GIMA D 600 2. INSTRUCTIONS FOR USE 2.1 Installation The equipment can be used in any working environment that is dry and without excessive dust, according to the chap.1.6 Place the sealer on a work surface, leaving an enough large space in front of it for the bags to run over and on the sides the space for the introduction and exit of the bags from the machine.
  • Page 8 GIMA D 600 After diagnostics the screen automatically disappears. Do not insert or disconnect the USB pendrive into the USB port when the machine is on pict.2.2 pict.2.3 General luminous switch 1 USB port Plug of the general switch Socket of the supply cable Power supply cable 2.5 Switch on the machine...

  • Page 9: First Employ Page

    GIMA D 600 2.6 First employ WARNING: - In order to avoid imperfect seals, bad functioning and/or machine stops, the operator always must introduce into the machine the pouch well stretched as shown on the pict.2.5. pict.2.5 - The DIN 58953 P7 rules requires the pouches can be filled up max until ¾ of their length...

  • Page 10: Control Panel

    GIMA D 600 3. CONTROL PANEL In this section will be described the panel commands, which can be done by the operator to manage the working adjustments and the desired machine configuration. The command panel allows the operator to visualize, set and/or modify the sealing temperature parameters.
  • Page 11 GIMA D 600 F = 1 0 0 , 0 S = 5 , 9 where: is equal to the real sealing strength in Newton is equal to the real sealing speed in m/min The reference sealing strength of the machine is 8 5 N .
  • Page 12 GIMA D 600 To cancel the whole string it is necessary to push for 3 seconds key SET when the first left character is blinking To cancel the single character it is necessary to select the BLANK in the desired position By pushing keys Up and/or Down the characters will change quickly;...

  • Page 13: Machine Alarms Page

    GIMA D 600 The machine ID number is between 0 1 and 9 9 . This number is important when dealing with traceability (see par.3.5). It is important that every machine is identified by a univocal number. F) Language display...
  • Page 14 GIMA D 600 Example alarm views: after pushing key SET, in the visualization view 2) the strength value blinks S = 6 , 2 Tab.1 – ALARMS LIST Blocking Cod. Message Aberration Description Action Alarm H I G H Y E S...
  • Page 15 GIMA D 600 3.5 Traceability By activating the traceability (see view D-Operating settings) T R A C E Y E S the firmware of the machine creates in the pen-drive USB connected to the machine a txt file with the following name: Trace_N.

  • Page 16: Correct Functioning

    Gima S.p.a. takes no responsability for the given data reliability. For other materials or in case of troubles in finding the correct temperature, please send Gima S.p.a. a sampling of bags to allow comparative tests and calculate the relevant adjustment values.

  • Page 17: Normal Stop Of The Heat Sealer Page

    GIMA D 600 Should the bags be heavier and larger, the entrainment will be easier by using the slip rolls during the sealing (see par.9.1). The operator should in any case drive the bag during the sealing process. Never introduce into the machine bags on which labels or adhesive tapes are applicated; this origins rests of material into the sealing tunnel, which causes the bags jam into the machine.
  • Page 18 GIMA D 600 At this point, slowly and smoothly pull the jammed envelope ert the reverse lever (n.2-fig.4.2), supplied together with the sealer, into the holes of the upper motor pulley (n.1-fig.4.2): see fig.4.2. Rotate anti clockwise manually slowly the reverse lever (n.2-fig.4.2) till the pouch is complete free and out from the pressure wheel area.

  • Page 19: Pouches Expulsion Page

    GIMA D 600 Swith off the sealer acting on the main switch (n.3-pict.1.1) and disconnect the power cable (n.2- pict.1.1). Loosen the 2 screws (n.2-pict.4.1) and turn the upper cover (n.1-pict.4.1) until his total openness: the screws (n.2- pict.4.1) will be screwed to the frame machine (n.3-pict.4.1).

  • Page 20: Maintenance

    GIMA D 600 5. MAINTENANCE MAINTENANCE OF THE SEALER MUST BE MADE ONLY BY QUALIFIED TECHNICIANS, WHO MUST HAVE READ THE INSTRUCTIONS IN THIS MANUAL. BEFORE ANY OPERATION, TURN OFF THE MACHINES WILL TAKE THE SWITCH (n.3-fig.1.1) BY POSITION (OFF) AND DISCONNECT THE POWER CORD (n.2-pict.1.1).
  • Page 21 GIMA D 600 SEALING JAWS Check periodically that the surfaces (in PTFE made) of the sealing jaws (n.1 and n.2-pict.5.3) in contact with the pouches are clean without any rest of pouches; on the contrary, clean them with a soft band or with a small plastic or wooden stick.
  • Page 22 GIMA D 600 stopping of the machine through the thermostat (n.1-pict.5.4), the sealer will restart as soon as the temperature lowers till a value under the intervention one. In this case, stop the machine and contact the Manufacturer. 5.3.2 Thermal protection by software Using a temperature probe, located on the board, is measured the temperature inside the machine;...
  • Page 23 GIMA D 600 - Rotating clockwise pressure decrease - Rotating clockwise pressure increase Keep the head screw (n.2-pict.5.7) stop, turn clockwise the nut (n.3-pict.5.7) and lock it Close the frontal cover of the machine Any pressure increase must be limited to not damage the counter wheel ring (n.3-pict.5.7) and the motor .
  • Page 24 GIMA D 600 pict.5.9 1 Pin upper pulley Upper transport bar 11 Safety thermostat 2 Upper pulley Pin upper pulley 12 Lower transport belt 3 Plug upper bar Upper motor pulley 13 Lower transport bar 4 Transport bar spring Pin lower pulley...
  • Page 25 GIMA D 600 Stretch the lower transport belt (n.10-pict.5.9) and fixing the pivot lower conduct pulley (n.9-pict.5.9) with the relative screw Verify the correct insertion of the lower belt in the pulley by turning slowly in the lower motor pulley Correct tensioning when the belt has small vertical oscillations during the transport D.
  • Page 26 GIMA D 600 disconnect the cable edges of the heating elements from their terminal bloc disconnect the two terminal (n.3-pict.5.113) edge of the safety thermostat (n.4-pict.5.10) unscrew the locknut (n.2-pict.5.13) of the lower ground cable (n.4-pict.5.13) unscrew the nut n.1-pict.5.13 unscrew the no-head screw (n.3-pict.5.13) of the heating element...
  • Page 27 GIMA D 600 pict.5.14 Pin of the upper sealing jaw Pin of the upper sealing jaw upper sealing jaw Infeed photocell Cable of the temperature probe Main board 5.8 Replacement of the sealing jaws The replacement of the sealing jaws is necessary only in case of worn out of the surface coating.
  • Page 28 GIMA D 600 open the fuse box drawer (n.1-pict.5.15) as shown pull out the fuses to be replaced (n.2-pict.5.15), eventually helping you with a suitable screw-driver inseret the new fuses and close the fuse box pushing the drawer Line fuses Fuse box drawer fig.5.15...
  • Page 29 GIMA D 600 5.11 Replacement of the motoreducer If you need to replace the motoreducer (n.1-pict.5.8) do as following: - open the upper cover and the frontal cover of the machine as described in par.5.1 - disconnect the 2 motor power cable terminals and the motor ground cable terminal - Unscrew the lower screw (n.14-pict.5.9) and the upper screw (n.2-pict.5.8) locking the motor...
  • Page 30 GIMA D 600 them in the new one put the new load cell put the new motor unit-motor support paying attention to the engaging between the teeth of gears put the pressure screw (n.2-pict.5.19) and the spring pressure (n.1-pict.5.19) in order to obtain a sealing force (see par.3.1.4) between 85N and 88N.
  • Page 31 GIMA D 600 F T C O K S E N S = 1 8 4 For a correct functioning, the visualized data has to be more than 90 After approx. 5 seconds the sealer will start automatically the switch on procedure.

  • Page 32: Electric Scheme

    GIMA D 600 6. ELECTRIC SCHEME 6.1 Electric scheme 230Vac - 50/60Hz 230V - 50/60Hz blue color thermocouple cable LED4 Led heating element on blue color cable LED5 Led motor on motoreducer 230Vac main board line fuses 3,15AF battery main board...
  • Page 33 The warranty is also void if the customer does not comply with the form of payment established even once. For the parts not manufactured by Gima S.p.a., the warranty is conditioned by the one provided by the supplier. For the duration of the warranty too, if the heat-sealer is subject to any intervention by our personnel outside our seat, the manufacturer will charge work-hour and transportation fee.

  • Page 34: Problems And Solutions

    GIMA D 600 8. PROBLEMS & SOLUTIONS Here below you will find the possible troubles that can occur during the normal functioning of the sealer and for each one the possible solution. In case you cannot solve the troubles with these instructions, put in contact with our dealer or with us directly.
  • Page 35 “ faston ” to the motor reducer are correctly inserted d) verify that the led switches on (par.5.12) when a pouch is in-feeded; on the contrary put in contact with your dealer or directly with Gima S.p.a. Pouches jam, at the exit: a) Follows the instructions into the par.
  • Page 36 GIMA D 600 9. ACCESSORIES 9.1 Working plane The working plane is an accessory, which makes easier the pouches sliding during sealing operation. APPLICATION OF WORKING PLANE TO THE SEALER To applicate the working plane to the sealing machine, it is necessary to introduce the cavity (n.1-pict.9.1) on...
  • Page 37 Fabbricante / Manufacturer / Constructeur / Hersteller Gandus Saldatrici s.r.l socio unico Via Milano, 5 – 20010 CORNAREDO - ITALY Tel +390293194.1 – Fax +390293568803 info@gandus.it – www.gandus.it...

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