Gima D 700 Manual
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Gima D 700 Manual

Gima D 700 Manual

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D 700
ROTARY SEALER
GIMA S.p.a.
Via Marconi, 1 – 20060 Gessate (MI) – Italy
Tel. 02.953854.1 – Fax 02.95381167
E-Mail:
gima@gimaitaly.com
www.gimaitaly.com
Export dept.
Tel. ++39 02.953854209/221/225 – Fax ++39 02.95380056
E-Mail:
export@gimaitaly.com
www.gimaitaly.com
v.1.0

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  • Page 1 D 700 ROTARY SEALER GIMA S.p.a. Via Marconi, 1 – 20060 Gessate (MI) – Italy Tel. 02.953854.1 – Fax 02.95381167 E-Mail: gima@gimaitaly.com www.gimaitaly.com Export dept. Tel. ++39 02.953854209/221/225 – Fax ++39 02.95380056 E-Mail: export@gimaitaly.com www.gimaitaly.com v.1.0...
  • Page 3 GIMA D 700 WARNING BEFORE USING THE MACHINE, READ CAREFULLY THIS MANUAL FOR A CORRECT USE IN ACCORDANCE WITH THE SAFE RULES. CONTENTS INTRODUCTION 1.1 Use and safekeeping of this manual page 1.1 1.2 Manufacturer’s responsibility limits page 1.2 1.3 Expected use page 1.3...

  • Page 4: Table Of Contents

    GIMA D 700 5.7 Replacement of the heating element page 5.9 5.8 Replacement of the sealing jaws page 5.12 5.9 Replacement of the line fuses page 5.12 5.10 Replacement of the battery page 5.12 5.11 Replacement of the motoreducer page 5.13 5.12 Speed control...
  • Page 5 1.1 Use and safekeeping of this manual We thank you for the trust you put in us by buying our heat-sealer serie Gima D 700. We are sure that, following correctly the instructions in this manual, you will find the quality of this product worth of appreciation.

  • Page 6: Expected Use

    - partial or total non compliance with the instructions - exceptional events 1.3 Expected use The Gima D 700 is a continuous heat-sealer for closing hermetically sterilization pouches with chirurgical instruments and disposables made with multilayered envelopes like polyester / polyethylene, or other multilayered envelopes bags like paper/polyethylene, aluminium/polyethylene, etc.

  • Page 7: Technical Characteristics

     Environmental working conditions: Temperature: from 5°C to 40°C (from 41°F to 104°F) Humidity relative: 30% - 95% (without condensation) Gima S.p.a. reserves the right to modify the machines they construct without any obligation respect to those previously supplied 1.5 Transport and moving We suggest to use the original packing during the transport.

  • Page 8: Safety Rules

    GIMA D 700 To avoid damage when unpacking and for subsequent movements, act only below the basement. The heat-sealer can be damaged if lifted or moved using other parts such as casing, conveyors, etc. 1.6 Safety rules WARNING THE OPERATOR MUST BE PROPERLY TRAINED AND HAVE FULL KNOWLEDGE OF THE CONTENTS OF THIS MANUAL Before electrical wiring, check if the data on the identification plate (pict.1.2)
  • Page 9 GIMA D 700  Do not operate with the heat sealer in environments with risk of fire or explosion.  Do not use the heat-sealer in packaging of inflammable, corrosive or explosive substances or in any case with dangerous products for the operator.

  • Page 10: Installation

    GIMA D 700 2. INSTRUCTIONS FOR USE 2.1 Installation The equipment can be used in any working environment that is dry and without excessive dust, according to the chap.1.6 Place the sealer on a work surface, leaving an enough large space in front of it for the bags to run over and on the sides the space for the introduction and exit of the bags from the machine.

  • Page 11: Connecting To External Devices

    GIMA D 700 Respecting the chapter 1.6, insert the plug of the main power supply (n.4-pict.2.3) into the single phase socket with protected earth from a anti-eletrical shock magnetothermic switch, after checking that the data of the plate are the same of the power supply net.
  • Page 12 GIMA D 700 After that the sealer does an autodiagnostic on the main components and evaluates the sealing paramerters values. In case there is any alarm situation, the dilpay will show the relative bad functioning (see chap.3); for ex. the low temperature alarm:...
  • Page 13 GIMA D 700 After switching on the machine (see par.2.5) and reaching the set sealing temperature, the machine is ready to do the first seal. When introducing the first pouch into the sealing machine through the infeed guide the motor will automatically start running and the pouch will be feeded into the machine.

  • Page 14: Control Panel

    GIMA D 700 3. CONTROL PANEL In this section will be described the panel commands, which can be done by the operator to manage the working adjustments and the desired machine configuration. The command panel allows the operator to visualize, set and/or modify the sealing temperature parameters.
  • Page 15 GIMA D 700 3.2 Operative visualizations When starting the machine (see par.2.5) the display visualizes the firmware version and the software elaborates a diagnostic of the machine. Once completed, in case of no alarms or immediately after stopping the alarm, the view concerning the sealing temperature is visualized: T = 1 7 5 °...

  • Page 16: Operating Settings

    GIMA D 700 dove: T = 1 6 0 ° C è la temperatura reale di saldatura sul display compare la scritta “ T “ solo se la tracciabilità è attiva è la stringa di stampa che scorre sul display 3.3 Operating settings...
  • Page 17 GIMA D 700 To cancel the single character it is necessary to select the BLANK in the desired position By pushing keys Up and/or Down the characters will change quickly; by pushing once the key the change will be slow.
  • Page 18 GIMA D 700 By pushing the SET button it will be possible, using the UP and / or DOWN button, to set "YES" (print active) or "NO" (print OFF); press the SET button to confirm or F to exit the selection.
  • Page 19 GIMA D 700 Table of print symbols PRINTING SYMBOL Production Date Expire Date Batch Operator °C Sealing Temperature ( °C ) Sealing Pressure ( N ) Sealing Speed ( m/min ) Traceability code ( identification number of heat sealer +...
  • Page 20 GIMA D 700 On the next page of the traceability file with the description of the individual columns Using the UP and / or DOWN button, it is possible to activate the saving of the first descriptive line (YES) or deactivate it (NO); press the SET key to confirm or F to exit the selection.

  • Page 21: Expiry Date

    GIMA D 700 By pressing the SET button it will be possible, using the UP and / or DOWN button, to set "YES" (printing now active) or "NO" (printing now deactivated); press the SET button to confirm or F to exit the selection.
  • Page 22 GIMA D 700 On the next screen you can set the number of MONTHS (minimum: 1, maximum: 99 months) or DAYS (minimum: 1, maximum: 999 days). E X P . T . M O N T . I) Operator’s name O P E R A T O R Operator’s name is a string composed by max 8 alphanumeric...
  • Page 23 GIMA D 700 L O W Low Strength, below the inferior Push SET to reset alarm and Y E S F O R C E limit check cause H I G H High Speed, beyond the superior Push SET for 3 sec to reset alarm...
  • Page 24 GIMA D 700 Trace_N. machine_yyyymmdd.txt yyyymmdd : year manth day For example if machine N. is equal to 02, the file name is TRACE_02_20160225.txt When a pouch is sealed and only after print phase, in the traceability file a data record is created with all the information concerning the pouch, including blocking alarms eventually arisen during the sealing of the pouch itself.
  • Page 25 GIMA D 700 EXAMPLE TRACEABILITY FILE with column description enabled: Date Hour Firmware Id.sealer Id pouch T (°C) S (m/min) F (N) Batch Oper. Alarm 27/04/2015 15.50.43 1.01 14 _14GL 102.9 L1505R Kevin 27/04/2015 15.50.53 1.01 14 _14HL 10.0 104.7...
  • Page 26 (*)Gima S.p.a. takes no responsability for the given data reliability. For other materials or in case of troubles in finding the correct temperature, please send Gima S.p.a. a sampling of bags to allow comparative tests and calculate the relevant adjustment values.
  • Page 27 GIMA D 700 indicated limits, act as described in par. 5.5 to restore the original set value. If the modification exceedes the tolerance limits for the good functioning the machine shows the correspondant alarm on the display; check the cause.

  • Page 28: Emergency Stop

    GIMA D 700 4.4 Normal stop of the heat sealer To switch off the heat sealer press the main GREEN luminous switch (n.3-pict.1.1) to the position “ O ” (off). With the exception of emergency situations, do not stop the machine during the running of one or more pouches in the sealing area.
  • Page 29 GIMA D 700 pict.4.1 pict.4.2 1 Upper cover 6 Infeed photocell 2 Screw upper cover 3 Frame Space for insertion ink 4 Frontal cover cartridge 5 Screw frontal cover B Sealing bar pict.4.3 pict.4.4 4 Printing head 7 Ink cartridge...
  • Page 30 GIMA D 700 openness: the screws (n.2-pict.4.1) will be screwed to the frame machine (n.3-pict.4.1). IF THE SEALER IS OFF FROM FEW TIME, TO AVOID BURNS NOT TOUCH SEALBARS (pos. B-pict.4.2). Insert the ink cartridge (n.7-pict.4.4) inside the print area (pos.A-pict.4.2) Position the ink cartridge on the guide (n.9-pict.4.4): keep it tilted slightly to the rear of...
  • Page 31 GIMA D 700 4.6.2 Extraction of the ink ribbon case To take out the ink cartridge, follow the instructions here below: Switch off the sealer acting on the main switch (n.3-pict.1.1) and disconnect the power cable (n.2-pict.1.1). Loosen the 2 screws (n.2-pict.4.1) and turn the upper cover (n.1-pict.4.1) until its total openness: the screws (n.2-pict.4.1) will be screwed to the machine frame (n.3-pict.4.1).
  • Page 32 GIMA D 700 Switch off the sealer acting on the main switch (n.3-pict.1.1) and disconnect the power cable (n.2-pict.1.1). Loosen the 2 screws (n.2-pict.4.1) and turn the upper cover (n.1-pict.4.1) until his total openness: the screws (n.2-pict.4.1) will be screwed to the frame machine (n.3-pict.4.1).
  • Page 33 GIMA D 700 pict.4.5 pict.4.6 1 Rotation screw motor reducer 2 Motor reducer Upper locking screw motor reducer 1 Upper motor pulley 2 Reverse Lever pict.4.7 4.7.2 Machine Restore to the correct functioning After leaving free the bag, before restarting the machine, do as follows: Be sure that there are no bag pieces into the sealing area Restore the sealing pressure if modified (see par.
  • Page 34 GIMA D 700 Plug the power cord (n.3-pict 1.1) Now the machine is ready to restart. 4.8 Pouches expulsion If there is activated an alarm that blocks the transport of the pouches into the machine, holding down the key Up the motor of the sealing machine will start for their expulsion;...

  • Page 35: Maintenance

    GIMA D 700 MAINTENANCE THE MAINTENANCE OF THE SEALER MUST BE MADE ONLY BY QUALIFIED TECHNICIANS, WHO MUST HAVE READ THE INSTRUCTIONS IN THIS MANUAL. BEFORE ANY OPERATION, TURN OFF THE MACHINES WILL TAKE THE SWITCH (n.3-fig.1.1) BY POSITION O (OFF) AND DISCONNECT THE POWER CORD (n.2-pict.1.1).
  • Page 36 GIMA D 700 them with a soft band or with a small plastic or wooden stick. Do not use any metal objects, which could damage irreparably it. 1 Pressure wheel 2 Pressure wheel grooves pict.5.2 SEALING JAWS Check periodically that the surfaces (in PTFE made) of the sealing jaws (n.1 and n.2-pict.5.3) in contact with the pouches are clean without any rest of pouches;...

  • Page 37: Conveyor Belts

    GIMA D 700 CONVEYOR BELTS We suggest to put a thin layer of silicone grease on the conveyor belts, in order to facilitate the sliding in the guide rails and pulleys. Keep the straps "dry" or non-lubricated, could cause friction and squeaks during operation of the machine.
  • Page 38 GIMA D 700 5.3.3 Electrical protection by microswtiches (n.1-pict.5.5), which interrupt the electrical circuit of the machine when you open the upper cover. In the electrical diagram of the machine, the microswitches are placed immediately downstream of the line fuses.
  • Page 39 GIMA D 700 during the mounting operation of the new probe strew the sensible terminal with conductor paste 7. close upper cover of the machine 1 Ring temperature probe 2 Wire temperature probe 3 Terminal temperature probe pict.5.6 5.5 Sealing pressure With the machine on, using the data on the display (see par.3.2) you can...
  • Page 40 GIMA D 700 Any pressure increase must be limited to not damage the counter wheel ring (n.3- pict.5.7) and the motor . 5.5.2 Replacement pressure spring If you need to replace the pressure spring (n.1-pict.5.7), do as follows: 1) open the frontal cover as described in par.5.1.
  • Page 41 GIMA D 700 1 Motoreducer Upper screw Locking motoreducer 3 Support motoreducer pict.5.8 pict.5.9 1 Pin upper pulley Upper transport bar 11 Print pulley 2 Upper pulley Pin upper pulley 12 Lower transport belt 3 Plug upper bar Upper motor pulley...
  • Page 42 GIMA D 700 After loosening the upper screw lock (n.2-pict.5.8) and the screw rotation (n.14- pict.5.9), disconnect the motoreducer unit (n.1-pict.5.8) by rotating in the direction of the arrow the arrow fig.5.8 disengage the motor reducer (n.1-pict.5.9) turning it anticlockwise (see arrow in pict.5.7)
  • Page 43 GIMA D 700 Insert the upper transport belt (n.5-pict.5.9) first of all on the upper motor pulley (n.2- pict.5.9), then on the upper conduct pulley (n.2-pict.5.9) Stretch the upper trasport belt and fixing the lower pivot lower conduct pulley (n.1- pict.5.9) with the relative screw...
  • Page 44 GIMA D 700 unscrew the two guide pins (n.1 and n.4-pict.5.14) remove from the machine the assemby jaws+heating element (n.2-pict.5.14) 2. REPLACEMENT OF THE UPPER HEATING ELEMENT insert the new heating element in the upper sealing jaw in such a way that it is completely contained into the jaw seat.
  • Page 45 GIMA D 700 fig.5.10 1 Screw of the upper ground 4 Safety thermostat cable 2 Lower locknut 5 Screw of the lower ground cable 3 Upper adjusting nut pict.5.11 (pos.4-pict.5.10) pict.5.12 (pos.1-pict.5.10) pict.5.13 (pos.5-fpict.5.10) 1 Spacer washers 1 No-head screw...

  • Page 46: Replacement Of The Sealing Jaws Page

    GIMA D 700 5.8 Replacement of the sealing jaws The replacement of the sealing jaws is necessary only in case of worn out of the surface coating. For the replacement procedure act as described in the par.5.7 Do the same operations described in paragraph 5.7 without disconnecting the cables of the the terminal heating element.

  • Page 47: Replacement Of The Motoreducer Page

    GIMA D 700 necessary to replace it. The keeeping data battery has to be replaced with the machine switched off. This is important in order to avoid any damages on the main board (pict. 5.16) Do as follows: open the upper cover and the front cover following as described in par.5.1 remove the battery insert the new battery keeping the symbol “+”...

  • Page 48: Speed Control

    GIMA D 700 replace everything with a new - Put the new motor unit-motor support paying attention to the engaging between the teeth of gears - Connect the terminals of the motor power cables and those of the ground cable - Close the upper cover and the frontal cover of the machine 5.12 Speed control...
  • Page 49 GIMA D 700 unscrew the screw pressure (n.2-pict.5.19) and remove it from the load cell (n.5- pict.5.19) unscrew the two nuts (n.1-pict.5.18) at the bottom of the machine frame; these nuts lock the load cell at the frame. open the upper cover and the frontal cover of the machine as described in par.5.1 unscrew the lower screw (n.14-pict.5.9) and the upper screw (n.2-pict.5.8) locking the...

  • Page 50: Infeed Photocell Calibration Page

    GIMA D 700 5.14 Infeed photocell calibration The motor of the sealer should be running even when no pouches are inserted into or, on the contrary, should not start; in these cases it is necessary to do the infeed photocell calibration (n.5-fig.5.14).

  • Page 51: Printing Head

    GIMA D 700 pict.5.20 pict.5.21 2 Counter print roller 2 Print wire zone 3 Printing head PRINTING HEAD Keep clean the print wire zone (n.2-pict.5.21) and the surface of the counter print roller (n.2-pict.5.21), to avoid the rest of ink.
  • Page 52 GIMA D 700 there is not a ink surplus accumulation on the ink-ribbon visibile part the ink-ribbon is not worn out (tear and/or fringe) the ink-ribbon is correctly driven by the machine transmission 5.18 cap5_GB Gima D700...

  • Page 53: Electric Scheme

    GIMA D 700 6. ELECTRIC SCHEME 6.1 Electric scheme 230V – 50/60Hz 230V – 50/60Hz Legend blue color thermocouple cable main board blue color cable battery main board motoreducer 230Vac terminal board line fuses 3,15AF main switch fan - 230Vac main switch lamp motor fuse –...
  • Page 54 GIMA D 700 6.1 Electric scheme 115V –50/60Hz 115V – 50/60Hz Legend blue color thermocouple cable main board blue color cable battery main board motoreducer 115Vac terminal board line fuses 6,3AF main switch fan - 115Vac main switch lamp motor fuse – 3,15AT black color cable heating element fuse –...

  • Page 55: Warranty Terms And Spare Parts

    The warranty is also void if the customer does not comply with the form of payment established even once. For the parts not manufactured by Gima S.p.a., the warranty is conditioned by the one provided by the supplier. For the duration of the warranty too, if the heat-sealer is subject to any intervention by our personnel outside our seat, the manufacturer will charge work-hour and transportation fee.

  • Page 56: Problems And Solutions

    GIMA D 700 8. PROBLEMS & SOLUTIONS Here below you will find the possible troubles that can occur during the normal functioning of the sealer and for each one the possible solution. In case you cannot solve the troubles with these instructions, put in contact with our dealer or with us directly.
  • Page 57 “ faston ” to the motor reducer are correctly inserted d) verify that the led switches on (par.5.12) when a pouch is in-feeded; on the contrary put in contact with your dealer or directly with Gima S.p.a. Pouches jam, at the exit: a) Follows the instructions into the par.
  • Page 58 GIMA D 700 8.4 Alarms If an alarm message appears on the display of the machine, go to the paragraph 3.4 and follow the instructions about how to solve it. Printer - The print characters are not very marked on the welded envelope:...

  • Page 59: Working Plane

    GIMA D 700 9. ACCESSORIES 9.1 Working plane The working plane is an accessory, which makes easier the pouches sliding during sealing operation. APPLICATION OF WORKING PLANE TO THE SEALER To applicate the working plane to the sealing machine, it is necessary to introduce the cavity (n.1-pict.9.1) on the backside of the plane into the two screws on the front cover n.5-...
  • Page 63 Fabbricante / Manufacturer / Constructeur / Hersteller Gandus Saldatrici s.r.l socio unico Via Milano, 5 – 20010 CORNAREDO - ITALY Tel +390293194.1 – Fax +390293568803 info@gandus.it – www.gandus.it...

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