Sens SuperTorque 8ZR Getting Started

Getting Started
Rigid Floor Mounting
Common configurations shown below, multiple options available
Note - configuration options include optional internal BCS-120, optional internal BBS-4800, and
optional DC disconnects.
TOP SIDE UP
10.6"
12.4"
Connections
Common configurations shown below, multiple options available.
8ZR may contain multiple 8Z battery banks. See unit labeling for bank assignments.
CAUTION: always disconnect batteries before service
REMOVE PANELS TO
CONNECT STARTER CABLES
AND ACCESS ADDITIONAL
CONNECTIONS
BCS-120 Connections - optional
The Battery Control System (BCS-120) is an optional add-on
available for this unit. The BCS-120 delivers power from two
isolated 8Z banks to DC loads, such as the engine control panel
and ancillary DC loads. The BCS-120 also delivers power from
one alternator input to two isolated 8Z banks.
For all BCS connections: 14-2AWG is recommended, tighten to
12lb-in.
IMPORTANT: ENSURE
MOUNTING HARDWARE IS
ENGINEERED FOR THE WEIGHT
AND LOCAL SEISMIC
REQUIREMENTS
Mounting holes sized for
31.8"
1/2 inch hardware
33.3"
ONE DISPLAY AND AC SOURCE
100 - 240VAC
DISCONNECT PER
8Z BANK
CONNECT SENS SETUP
UTILITY TO USB
CONFIGURE
CONNECT STARTER
REMOVE PLUGGABLE
CABLES /
TERMINAL BLOCK TO INSTALL
(1 0AWG min
ALARM WIRES
wires using ring lugs, M8
to 2lb-in, rated 30V AC/DC, 2A, see
fasteners, 13mm socket
label for factory alarm assignments)
wrench, tighten to 60lb-in)
SuperTorque 8ZR
Integrated Engine Starting System
THIS PRODUCT COVERED BY ONE OR MORE PATENTS: WWW.SENS-USA.COM/PATENTS
12.4"
FIELD CONNECTIONS
(up to 3 AC connections,
14-10AWG, tighten to 10lb-in)
L1 L2/N
50/60HZ
FACTORY CONNECTIONS
CONNECT TCP/IP MODBUS
NETWORK CABLE TO RJ45
CONNECTOR
TO
ALARM CONNECT
OR J1939
TO RJ45 CONNECTOR
(28-16AWG, tighten
+D1 (A), pin 2: –D0 (B), pin 3:
COM, pin 4: Shield)
CONNECTIONS FOR DC LIGHTS,
OR AUXILIARY DC OUTPUT
DC LOAD/ENGINE PANEL CONNECTION
ALTERNATOR CONNECTION POINT
BREAKERS FOR BATTERY BANKS
AND DC AUX/LIGHTS
800-742-2326 / 303-678-7500 /
60.8"
31.8"
10.6"
REMOVE PANEL
TO CONNECT
DC (+): CONNECT TO
STARTER
(4/0AWG
recommended using ring lugs,
M10 fasteners, 17mm socket
wrench, tighten to 70lb-in)
DC (–): INTERNALLY
CONNECTED TO CHASSIS
(4/0AWG recommended using
ring lugs, M10 fasteners, 17mm
socket wrench, tighten to 70lb-in)
ONE DISPLAY AND
DISCONNECT PER
8Z BANK
RS-485 MODBUS
NETWORK CABLE
(pin 1:
PRE-CONNECTED BATTERY
CONNECTION POINTS
Need Help?
CONTACT SENS CUSTOMER SERVICE:
service@sens-usa.com
27.5"
OPTIONAL BATTERY
DISCONNECTS