Sealey VS2044 Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear eye
instruction protection
manual
1. SAFETY
WARNING! Ensure all Health and Safety, local authority, and general workshop practice regulations are strictly adhered to when using
‰
product.
Compression tests on diesel engines should be conducted when the engine is cold.
9
Maintain tools in good and clean condition for best and safest performance. DO NOT use test kit if damaged.
9
Wear approved eye protection. A full range of personal safety equipment is available from your Sealey stockist.
9
Wear suitable clothing to avoid snagging. Do not wear jewellery and tie back long hair.
9
Use proper ventilation and avoid breathing in exhaust fumes.
9
Keep a fire extinguisher to hand.
9
Fuel delivery must be prevented by either operating the engine stop lever or disconnecting fuel pump solenoid.
9
Ensure you keep tester at arms length when relieving pressure to avoid personal injury.
9
Protect your hands from burns as quick release coupling and adaptors may become hot during use.
9
Account for all tools and parts being used and do not leave them in, on or near the engine after use.
9
DO NOT remove the compression test equipment while engine is being cranked.
8
IMPORTANT: Always refer to the vehicle manufacturer's service instructions, or proprietary manual to establish the current procedure
and data. These instructions for use are provided as a guide only.
2. INTRODUCTION
The extensive range of glow plug and injector adaptors enable this kit to cover the vast majority of car, van, truck, bus, agricultural and marine
diesel engines. Supplied in storage case with preformed liner and foam filled lid.
3. SPECIFICATION
Model No: .................................................................. VS2044
Contents: Glow Plug Adaptors; Alfa Romeo, BMW, Chrysler, Daewoo,
Fiat, Ford, Hyundai, Isuzu, Land Rover, LDV, Mazda, Mercedes,
Mitsubishi, Nissan, PSA, Renault, Saab, Suzuki, Toyota, VAG,
Vauxhall/Opel, Volvo Diesel Engines, Injector Adaptors; M20, M22,
M24 & Ford Stanadyne Injectors plus Clamp-On Injectors
Weight: ........................................................................ 4.13kg
4. CONTENTS
Refer to attached Parts List for identification of components.
5. OPERATION
5.1. DIESEL ENGINE COMPRESSION TEST KITS
VS2042/01 Compression Tester is at the centre of the Sealey Diesel
Engine Compression Test range. It comprises a quality dual scale
pressure gauge (0-70 bar/0-1000psi), Re-test valve (pressure relief
valve), hose assembly with straight connecting coupler and a swivel
90° coupler elbow providing an alternative connection onto the
adaptors.
The Adaptor Range comprises Dummy Glowplug and Dummy
Injector Adaptors.
All adaptors connect to the Tester via a quick coupler system.
5.2. DIESEL ENGINE COMPRESSION TESTING - GENERAL
WARNING! When carrying out a cranking test, engine fuel delivery
‰
must be prevented by either operating the engine stop lever or
disconnecting the fuel pump solenoid.
The engine MUST NOT be allowed to 'fire' or damage could
result to the tester, particularly the non-return valves.
© Jack Sealey Limited
DIESEL ENGINE MASTER COMPRESSION TEST
KIT
VS2044
MODEL NO:
Original Language Version
VS2044 Issue:3 (4) 18/11/24