Pioneer KEH-M8117ZT X1B/EW Service Manual
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Pioneer KEH-M8117ZT X1B/EW Service Manual

Pioneer KEH-M8117ZT X1B/EW Service Manual

Fm/am cassette deck
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Service
Manual
FM/AM CASSETTE DECK
KEH-M8117
VEHICLE
DESTINATION
AVENSIS
GREAT BRITAIN January 2001
- This service manual should be used together with the following manual(s):
Model
Order No. Mech. Module
KEH-M1006ZT/X1B/EW CRT2464
CX-631
CRT1640
EXPLODED VIEWS AND PARTS LIST
PACKING(Page 3)
- PACKING SECTION PARTS LIST
Mark No. Symbol and Description KEH-M1006ZT/X1B/EW KEH-M8117ZT/X1B/EW
*
4 Battery
5 Polyethylene Bag
6 Carton
7 Contain Box
8 Protector
9 Protector
10 Remote Control Unit
EXTERIOR(Page 4)
- EXTERIOR SECTION PARTS LIST
Mark No. Symbol and Description KEH-M1006ZT/X1B/EW KEH-M8117ZT/X1B/EW
8 Remote Control Unit
9 Cover
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE INC.
PIONEER EUROPE NV
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
All manuals and user guides at all-guides.com
TOYOTA
PRODUCED AFTER
Remarks
2L
Cassette Mech. Module:Mech. Description, Disassembly
Part No.
CEX1030
UEG1279
UHA2416
UHL4021
UHP2248
UHP2249
CXB4201
Part No.
CXB4201
CNS4948
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PART No.
ID No.
86120-YY030
T8401
* : Non spare part
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
ORDER NO.
CRT2640
ZT
X1B/EW
PIONEER MODEL No.
KEH-M8117ZT/X1B/EW
K-ZZS. DEC. 2000 Printed in Japan

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Summary of Contents for Pioneer KEH-M8117ZT X1B/EW

  • Page 1 PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2000 K-ZZS. DEC. 2000 Printed in Japan...

  • Page 2: Table Of Contents

    PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2000 K-ZZB. MAY 2000 Printed in Japan...

  • Page 3: Safety Information

    All manuals and user guides at all-guides.com KEH-M1006ZT - Service Precautions 3. When operating with large output power, the heat 1. During disassembly, be sure to turn the power off sink becomes very hot. Be careful not to touch it. since an internal IC might be destroyed when a connector is plugged or unplugged.

  • Page 4: Exploded Views And Parts List

    All manuals and user guides at all-guides.com KEH-M1006ZT 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING NOTE: - Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List. ∇ mark on the product are used for disassembly. - Screws adjacent to - PACKING SECTION PARTS LIST Mark No.
  • Page 5 All manuals and user guides at all-guides.com KEH-M1006ZT 2.2 EXTERIOR...
  • Page 6 All manuals and user guides at all-guides.com KEH-M1006ZT - EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BMZ26P050FMC 31 Cushion CNM6632 2 Screw BMZ26P180FMC 32 Lighting Conductor CNV5835 3 Screw BMZ30P060FMC 33 Lens CNV6093 4 Case CNB2460...

  • Page 7: Cassette Mechanism Module

    All manuals and user guides at all-guides.com KEH-M1006ZT 2.3 CASSETTE MECHANISM MODULE...
  • Page 8 All manuals and user guides at all-guides.com KEH-M1006ZT - CASSETTE MECHANISM MODULE SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BSZ20P040FMC 31 Gear ENV1347 2 Washer CBF1037 32 Collar ENV1508 3 Washer CBF1038 33 Gear ENV1350 4 Washer...

  • Page 9: Block Diagram And Schematic Diagram

    All manuals and user guides at all-guides.com KEH-M1006ZT 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM TUNER AMP ASSY FM/AM TUNER UNIT FM FRONT END FM/AM 1ST IF 10.7MHz CN551 CF52 CF52 T31 Q31 CF51 9 10 Q201 Q202 IC 1 IC 2 PA4023B...
  • Page 10 All manuals and user guides at all-guides.com KEH-M1006ZT RDS MUTE E-VOL POWER IC Q301 Q302 Q304 Q303 TUNER Lch TULin FRNToutL IC 301 IC 351 TAPELin SN761029DL TDA7385 AUXinL+ AUXinL- REARoutL MUTE Q352 Q353 Q305 CN801 AUX L- AUX L+ TAPE Lch 59 58 Q823...

  • Page 11: Overall Connection Diagram(Guide Page)

    All manuals and user guides at all-guides.com KEH-M1006ZT 3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. TUNER AMP ASSY Large size CN551 SCH diagram UN551 Guide page Detailed page...
  • Page 12 All manuals and user guides at all-guides.com KEH-M1006ZT ELECTRIC VOLUME POWER IC OUTPUT BALANCE RDS MUTE -6dBs TAPE -12.5dBs FM/AM -29dBs CN801 5V REGULATOR RESET IC C826 1500P AMP+ CN802 CN803 PE5186A 6.3A +2dBs SYSTEM CONTROLLER AVC-LAN DRIVER CN851 CN901 ILL DRIVER KEYBOARD UNIT DOLBY NR...
  • Page 13 All manuals and user guides at all-guides.com KEH-M1006ZT...
  • Page 14 All manuals and user guides at all-guides.com KEH-M1006ZT...
  • Page 15 All manuals and user guides at all-guides.com KEH-M1006ZT...
  • Page 16 All manuals and user guides at all-guides.com KEH-M1006ZT...
  • Page 17 All manuals and user guides at all-guides.com KEH-M1006ZT 3.3 FM/AM TUNER UNIT FM/AM TUNER UN...
  • Page 18 All manuals and user guides at all-guides.com KEH-M1006ZT ER UNIT...
  • Page 19 All manuals and user guides at all-guides.com KEH-M1006ZT 3.4 CASSETTE MECHANISM MODULE DECK UNIT Rev-L Rev-R Fwd-R Fwd-L CN341...
  • Page 20 All manuals and user guides at all-guides.com KEH-M1006ZT PCB UNIT EXA1499 EXA1382 REEL PCB SWITCHES: PCB UNIT S1:LOAD SWITCH..EJECT-PLAY S2:70µs SWITCH....ON-OFF The underlined indicates the switch position.

  • Page 21: Pcb Connection Diagram

    All manuals and user guides at all-guides.com KEH-M1006ZT 4. PCB CONNECTION DIAGRAM 4.1 TUNER AMP ASSY NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.
  • Page 22 All manuals and user guides at all-guides.com KEH-M1006ZT SIDE A CN251 FRONT CN901...
  • Page 23 All manuals and user guides at all-guides.com KEH-M1006ZT TUNER AMP ASSY...
  • Page 24 All manuals and user guides at all-guides.com KEH-M1006ZT SIDE B...
  • Page 25 All manuals and user guides at all-guides.com KEH-M1006ZT 4.2 FM/AM TUNER UNIT SIDE A...
  • Page 26 All manuals and user guides at all-guides.com KEH-M1006ZT SIDE B...
  • Page 27 All manuals and user guides at all-guides.com KEH-M1006ZT 4.3 KEYBOARD UNIT SIDE A SIDE B CN851...
  • Page 28 All manuals and user guides at all-guides.com KEH-M1006ZT 4.4 CASSETTE MECHANISM MODULE SIDE A DECK UNIT IC,Q ADJ VR302 IC351 IC251 HEAD ASSY Q351 Q352 VR301 SIDE B DECK UNIT CN341...
  • Page 29 All manuals and user guides at all-guides.com KEH-M1006ZT PCB UNIT SIDE A SIDE B PCB UNIT CN253 REEL PCB...

  • Page 30: Electrical Parts List

    All manuals and user guides at all-guides.com KEH-M1006ZT 5. ELECTRICAL PARTS LIST NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS..) CKS.., CCS.., CSZS..
  • Page 31 All manuals and user guides at all-guides.com KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/10S682J RS1/10S681J RS1/10S682J RS1/10S473J RS1/10S472J RS1/10S681J RS1/10S472J RS1/10S473J RS1/10S682J RS1/10S681J RS1/10S682J RS1/10S473J RS1/10S472J RS1/10S102J RS1/10S472J...
  • Page 32 All manuals and user guides at all-guides.com KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/10S102J CFTNA224J50 RS1/10S393J CFTNA224J50 RS1/10S222J CFTNA224J50 RS1/10S473J CKSQYB332K50 RS1/8S0R0J CKSQYB332K50 RS1/8S0R0J CKSQYB103K50 RS1/10S102J CEJA1R0M50 RS1/10S102J...
  • Page 33 All manuals and user guides at all-guides.com KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- CEJA100M16 Unit Number : CWE1466 CKSQYB102K50 Unit Name : FM/AM Tuner Unit CKSQYB103K50 CKSQYB103K50 MISCELLANEOUS...
  • Page 34 All manuals and user guides at all-guides.com KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/16S271J CKSRYB223K25 RS1/16S560J CKSRYB103K25 RS1/16S102J CCSRCH470J50 RS1/16S823J CKSQYB223K25 RS1/16S392J CKSQYB104K16 RS1/16S393J CKSRYB472K50 RS1/16S272J CEJA330M10 RS1/16S682J...
  • Page 35 All manuals and user guides at all-guides.com KEH-M1006ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- Unit Number : UWM6944 RS1/8S0R0J RS1/8S0R0J Unit Name : Keyboard Unit RS1/16S472J RS1/16S163J MISCELLANEOUS RS1/16S823J...

  • Page 36: Adjustment

    All manuals and user guides at all-guides.com KEH-M1006ZT 6. ADJUSTMENT - Connection Diagram +13.2V DC Regulated Power Supply 4kΩ Oscilloscope mV Meter (1) 4kΩ RR– RL– Antenna Jack FM/AM TUNER UNIT (TOP VIEW) Pin26 TUNER AMP ASSY Pin 19 DC V Meter(1) Pin14 Pin13...
  • Page 37 All manuals and user guides at all-guides.com KEH-M1006ZT FM ADJUSTMENT Modulation M:MONO MOD., 400Hz 30%(22.5kHz Dev.) or 400Hz 100%(75kHz Dev.) S:STEREO MOD., 1kHz, L or R=30%(20.25kHz+7.5kHz Dev.) NOTE:Before proceeding to further adjustments after switching power ON, let the tuner run for ten minutes to allow the circuits to stabilize.

  • Page 38: General Information

    All manuals and user guides at all-guides.com KEH-M1006ZT 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SERVICE MODE 1. Entering the mode Input "H" to the SMODE terminal when the microcomputer resets. (Set the RESET terminal to "L," while inputting "H" to the SMODE terminal.) 2.

  • Page 39: Disassembly

    All manuals and user guides at all-guides.com KEH-M1006ZT 7.1.2 DISASSEMBLY Removing the Cassette Mechanism Module(not shown) 1. Remove the four screws. 2. Remove the connector and then remove the Cassette Mechanism Module. Removing the Grille Assy(not shown) 1. Disengage the stopper at four locations and then remove the Grille Assy. Removing the Heat Sink(Fig.1) Heat Sink Remove the three screws.

  • Page 40: Connector Function Description

    All manuals and user guides at all-guides.com KEH-M1006ZT 7.1.3 CONNECTOR FUNCTION DESCRIPTION ANTENNA JACK...
  • Page 41 All manuals and user guides at all-guides.com KEH-M1006ZT 7.2 IC - Pin Functions(PD6217B) Pin No. Pin Name Format Function and Operation PLL communications clock output PLL communications data output PLL communications data input Signal level input Noise level input MDSENS Demodulation detection input SOUND Detuning sense composite signal input...
  • Page 42 All manuals and user guides at all-guides.com KEH-M1006ZT - Pin Functions(PE5186A) Pin No. Pin Name Format Function and Operation Not used AVSS Not used SWVDD Not used AVREF1 Stereo input Station detect input Not used PLL data input PLL data output PLL clock output PLL enable output Not used...
  • Page 43 All manuals and user guides at all-guides.com KEH-M1006ZT Pin No. Pin Name Format Function and Operation BSEN Back up sense input ISEN Illumination sense input EJECT Tape eject sense input REMOT Remote control input MUTEIN External mute input Power supply Oscillator output Oscillator input Not used...

  • Page 44: System Block Diagram

    All manuals and user guides at all-guides.com KEH-M1006ZT 7.3 SYSTEM BLOCK DIAGRAM AUDIO SYSTEM DISPLAY UNIT (OTHER COMPANY) SOURCE UNIT (OTHER COMPANY) AVC-LAN AVC-LAN KEH-M1006ZT/X1B/EW FOUR SPEAKERS...

  • Page 45: Operations And Specifications

    All manuals and user guides at all-guides.com KEH-M1006ZT 8. OPERATIONS AND SPECIFICATIONS 8.1 OPERATIONS Listening to the Radio No operations. (All are operated with the display unit.) MANUAL TUNING (Short push) SEEK TUNING (Long push) Listening to the Tape EJECT DIRECTION DIRECTION MUSIC SCAN...

  • Page 46: Specifications

    All manuals and user guides at all-guides.com KEH-M1006ZT 8.2 SPECIFICATIONS Power source..........13.2V±0.26V DC FM tuner Grounding system........Negative type Frequency...........87.5–108.0 MHz S/N ..............50dB or more Dimensions .......180(W) 50(H) 165(D)mm Distortion............1.5% or less Weight..............1.160kg IF interference ..........89dB or more Electrode dark current ........5mA or less Image interference........55dB or more Amplifier AM tuner...

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