Pioneer KEH-P4010R X1M/EW Service Manual
Multi-cd control high power cassette player with rds tuner
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Also See for KEH-P4010R X1M/EW:
- Operation manual (20 pages) ,
- Installation manual (6 pages) ,
- Operation manual (100 pages)
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Service
Manual
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
KEH-P4010R
www.DataSheet4U.com
KEH-P4010RB
KEH-P4013R
- This service manual should be used together with the following manual(s):
Model No.
CX-1011
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST .......................2
4. PCB CONNECTION DIAGRAM ................................20
5. ELECTRICAL PARTS LIST ........................................28
6. ADJUSTMENT..........................................................32
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE INC.
PIONEER EUROPE NV
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
Order No.
Mech. Module Remarks
CRT2406
3L
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
KEH-P4010R/X1M/EW
X1M/EW
Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
7. GENERAL INFORMATION .......................................33
7.1 DIAGNOSIS ........................................................33
7.1.1 DISASSEMBLY .........................................33
7.2 PARTS .................................................................35
7.2.1 IC................................................................35
7.2.2 DISPLAY ....................................................40
7.3 OPERATIONAL FLOW CHART ...........................41
8. OPERATIONS AND SPECIFICATIONS.....................42
X1M/EW
K-ZZD. OCT. 2000 Printed in Japan
ORDER NO.
CRT2582
X1M/EW
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Table of Contents
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Summary of Contents for Pioneer KEH-P4010R X1M/EW
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Page 1: Table Of Contents
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2000 K-ZZD. OCT. 2000 Printed in Japan... -
Page 2: Safety Information
KEH-P4010R,P4010RB,P4013R 1. SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. - Page 3 KEH-P4010R,P4010RB,P4013R NOTE: - Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List. ∇ mark on the product are used for disassembly. - Screws adjacent to (1) PACKING SECTION PARTS LIST Mark No. Description Part No.
- Page 4 KEH-P4010R,P4010RB,P4013R 2.2 EXTERIOR www.DataSheet4U.com...
- Page 5 KEH-P4010R,P4010RB,P4013R (1) EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BSZ26P050FMC 36 Button(SOURCE) CAC6851 2 Screw BSZ30P050FMC 37 Spring CBH2210 3 Screw BSZ30P200FMC 38 Cover See Contrast table(2) 4 Cord Assy CDE6514 39 Keyboard Unit See Contrast table(2) 5 Fuse(10A)
- Page 6 KEH-P4010R,P4010RB,P4013R (2) CONTRAST TABLE KEH-P4010R/X1M/EW, KEH-P4013R/X1M/EW and KEH-P4010RB/X1M/EW are constructed the same except for the following: Part No. Mark No. Symbol and Description KEH-P4010R/X1M/EW KEH-P4013R/X1M/EW KEH-P4010RB/X1M/EW 10 Tuner Amp Unit CWM7331 CWM7332 CWM7333 28 Detach Grille Assy CXB6176 CXB6177 CXB6178 30 Button CAC5789 CAC5929...
- Page 7 KEH-P4010R,P4010RB,P4013R 2.3 CASSETTE MECHANISM MODULE www.DataSheet4U.com...
- Page 8 KEH-P4010R,P4010RB,P4013R - CASSETTE MECHANISM MODULE SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BSZ20P040FMC 31 Lever ENV1551 2 Washer CBF1037 32 Flywheel ENV1554 3 Washer CBG1003 33 Gathering PCB ENX1068 4 Screw EBA1028 34 Switch(S1,S2) ESG1007 5 Screw...
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Page 9: Block Diagram And Schematic Diagram
KEH-P4010R,P4010RB,P4013R 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM TUNER AMP UNIT FM/AM TUNER UNIT FM/AM 1ST IF 10.7MHz MPXREF 41kHz CN401 AMRF T51 Q51 CF51 CF52 CF53 ANTENNA AMDET Q472 Q703 AMANT JACK TUNER Lch L ch IC 2 FM MPX Q952 R ch LDET... - Page 10 KEH-P4010R,P4010RB,P4013R 3.3 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. TUNER AMP UNIT ANTENNA JACK Large size SCH diagram FM/AM TUNER UNIT FM(100%) 400Hz : -15.5dBs AM(30%) 400Hz : -26.0dBs Guide page...
- Page 11 KEH-P4010R,P4010RB,P4013R : 6.6dBs SOURCE SELECTOR, : -2.9dBs MUTE IP-BUS : 10.3dBs ELECTRONIC VOLUME TAPE : -3.8dBs REAR OUTPUT TAPE : -4.6dBs www.DataSheet4U.com POWER AMP TAPE : 22.2dBs SYSTEM MUTE >CEK1136 8.4V REGULATOR 600µH OFF MUTE 5V REGULATOR ACC SENSE POWER SWITCH BACK LIGHT SWITCH BACK UP SENSE BACK...
- Page 12 KEH-P4010R,P4010RB,P4013R www.DataSheet4U.com...
- Page 13 KEH-P4010R,P4010RB,P4013R www.DataSheet4U.com...
- Page 14 KEH-P4010R,P4010RB,P4013R www.DataSheet4U.com...
- Page 15 KEH-P4010R,P4010RB,P4013R www.DataSheet4U.com...
- Page 16 KEH-P4010R,P4010RB,P4013R 3.3 KEYBOARD UNIT www.DataSheet4U.com 4.97MHz LCD DRIVER, KEY CONTROLLER...
- Page 17 KEH-P4010R,P4010RB,P4013R KEYBOARD UNIT KEH-P4010R/X1M/EW KEH-P4013R/X1M/EW KEH-P4010RB/X1M/EW D1811-1818 SML210PT SML210DT SML210VT IL1801,1802 CEL1651 CEL1638 CEL1662 LCD1902 CAW1634 CAW1634 CAW1618 R1810,1813,1816 www.DataSheet4U.com IL1801,1802 : 14V 40mA 7MHz LOCAL/BSM...
- Page 18 KEH-P4010R,P4010RB,P4013R 3.4 CASSETTE MECHANISM MODULE DECK UNIT CN252 C256 www.DataSheet4U.com Rev-L Rev-R NF1(R) MUTE 120/70 Vref1 IC251 ser/REP RIN(L) Fwd-R HA12229F RIN(R) MSOUT C405 R033 Fwd-L R404 270K MSDET FIN(R) C404 Vref2 EQ AMP R403 FIN(L) MAOUT MSGV(R) NFI(L) HEAD ASSY EXA1592 TEST TAPE NCT-150...
- Page 19 KEH-P4010R,P4010RB,P4013R M1 MOTOR UNIT (MAIN MOTOR) EXA1491 CN255 CN256 REEL SENSE CN253 EGN1 EGN1004 R373 MODE www.DataSheet4U.com ESG1007 MECHANISM DRIVER load S1 LOAD ESG1007 REEL SENSE CN254 MOTOR UNIT (SUB MOTOR) VCC2 EXA1580 R374 C356 SWITCHES: REEL SENSE PCB C355 S1:LOAD SWITCH..EJECT-PLAY S2:MODE SWITCH....ON-OFF The underlined indicates the switch position.
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Page 20: Pcb Connection Diagram
KEH-P4010R,P4010RB,P4013R 4. PCB CONNECTION DIAGRAM TUNER AMP UNIT CORD ASSY 4.1 TUNER AMP UNIT NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic dia- gram. - Page 21 KEH-P4010R,P4010RB,P4013R CORD SIDE A IP-BUS INPUT REAR OUTPUT ANTENNA JACK www.DataSheet4U.com FRONT CN251...
- Page 22 KEH-P4010R,P4010RB,P4013R TUNER AMP UNIT www.DataSheet4U.com...
- Page 23 KEH-P4010R,P4010RB,P4013R SIDE B www.DataSheet4U.com...
- Page 24 KEH-P4010R,P4010RB,P4013R 4.2 KEYBOARD UNIT SIDE A www.DataSheet4U.com...
- Page 25 KEH-P4010R,P4010RB,P4013R SIDE B www.DataSheet4U.com...
- Page 26 KEH-P4010R,P4010RB,P4013R 4.4 CASSETTE MECHANISM MODULE SIDE A DECK UNIT CN602 CN251 www.DataSheet4U.com CN271 DECK UNIT SIDE B HEAD ASSY IC,Q VR302 CN254 CN255 CN253 IC351 CN252 IC251 Q351 Q352 VR301 CN256 CN256...
- Page 27 KEH-P4010R,P4010RB,P4013R REEL SENSE PCB LOAD MODE CN256 CN253 EGN1 REEL SENSE www.DataSheet4U.com...
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Page 28: Electrical Parts List
KEH-P4010R,P4010RB,P4013R 5. ELECTRICAL PARTS LIST NOTES: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS..) CKS.., CCS.., CSZS..=====Circuit Symbol and No.===Part Name Part No. - Page 29 KEH-P4010R,P4010RB,P4013R =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/16S272J RD1/4PU222J RS1/16S272J RS1/16S0R0J RS1/16S162J RD1/4PU472J RS1/16S162J RS1/16S222J RD1/4PU222J RD1/4PU222J RD1/4PU222J RD1/4PU102J RS1/16S681J RD1/4PU102J RS1/16S473J RD1/4PU102J RS1/16S681J RD1/4PU681J RD1/4PU473J RS1/16S225J RS1/16S681J RS1/16S102J...
- Page 30 KEH-P4010R,P4010RB,P4013R =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- CKSRYB104K16 Unit Number : CWM7343 CEJA100M16 (KEH-P4010R/X1M/EW) CEJA470M10 Unit Name : Keyboard Unit CKSRYB104K16 CKSQYB474K16 MISCELLANEOUS CKSQYB474K16 IC 1901 PD6340A CKSQYB474K16 1811...
- Page 31 KEH-P4010R,P4010RB,P4013R =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- 1851 NSSW440-9159 1814 RS1/16S181J 1901 Diode MA152WK 1815 RS1/16S181J 1902 Diode MA152WA 1816 RS1/16S181J 1901 Ceramic Resonator 4.97MHz CSS1422 1817 RS1/16S181J 1801...
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Page 32: Adjustment
KEH-P4010R,P4010RB,P4013R =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- CKSRYB103K50 CKSRYB392K50 CKSRYB334K10 CKSRYB223K25 CKSRYB103K50 CKSRYB333K16 Unit Number : Unit Name : REEL SENSE PCB Switch(LOAD) ESG1007 Switch(MODE) ESG1007 Photo-reflector EGN1004 Miscellaneous Parts List www.DataSheet4U.com Motor Unit(MAIN) EXA1491 Motor Unit(SUB) EXA1580 Head Assy EXA1592... -
Page 33: General Information
KEH-P4010R,P4010RB,P4013R 7 GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 DISASSEMBLY Removing the Case (not shown) 1. Remove the two screws. Cassette Mechanism Module 2. Remove the Case. Removing the Cassette Mechanism Module (Fig.1) Remove the four screws and then remove the Cassette Mechanism Module. www.DataSheet4U.com Removing the Panel Assy (Fig.1) Disconnect the two stoppers and then remove the... -
Page 34: Connector Function Description34
KEH-P4010R,P4010RB,P4013R 7.1.2 CONNECTOR FUNCTION DESCRIPTION ANTENNA JACK IP-BUS IN www.DataSheet4U.com 1. B.REMOTE 1. BUS+ REAR OUTPUT 2. ACC 2. GND 3. FR- OUTPUT 3. GND 4. FR+ OUTPUT 4. NC 5. FL- OUTPUT 5. BUS- 6. FL+ OUTPUT 6. GND 7. -
Page 35: Parts
KEH-P4010R,P4010RB,P4013R 7.2 PARTS 7.2.1 IC - Pin Functions (PE5197A) Pin No. Pin Name Format Function and Operation Station detector input FM stereo input ADPW A/D converter power supply output AVSS A/D converter GND mute System mute output TELLIN Telephone mute input AVREF1 A/D converter reference voltage KYDT... - Page 36 KEH-P4010R,P4010RB,P4013R Pin No. Pin Name Format Function and Operation rdslk RDS LK signal input reset Reset input ldet PLL lock sense input FROM clock output dsens Grille detach sense input FROM data input asens ACC power sense input bsens Back up power sense input Power supply Crystal oscillator connection pin Crystal oscillator connection pin...
- Page 37 KEH-P4010R,P4010RB,P4013R - Pin Functions (PD6340A) Pin No. Pin Name Function and Operation SEG4-0 LCD segment output COM3-0 LCD common output VLCD LCD drive power supply 11-14 KST3-0 Key strobe output 15,16 KDT0,1 Key data input (analogue input) Remote control reception DPDT Display data input Not used...
- Page 38 KEH-P4010R,P4010RB,P4013R S-80834ANY www.DataSheet4U.com HA12229F MUTE ON/off NFI(R) 120/70 Vref1 MUTE ON/off ser/REP RIN(L) for/REV RIN(R) MSOUT MSDET FIN(R) Vref2 MUTE ON/off MAOUT FIN(L) MSGv(R) NFI(L)
- Page 39 KEH-P4010R,P4010RB,P4013R - FM/AM Tuner Unit FM/AM TUNER UNIT FM/AM 1ST IF 10.7MHz MPXREF 41kHz AMRF T51 Q51 CF51 CF52 CF53 AMDET AMANT L ch IC 2 FM MPX R ch ANT ADJ COMP MIXER, IF AMP, DET. LDET FMANT RFGND FMRF CF202 IC 3...
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Page 40: Display
KEH-P4010R,P4010RB,P4013R 7.2.2 DISPLAY - CAW1634(KEH-P4010R/X1M/EW, KEH-P4013R/X1M/EW), CAW1618(KEH-P4010RB/X1M/EW) www.DataSheet4U.com... -
Page 41: Operational Flow Chart
KEH-P4010R,P4010RB,P4013R 7.3 OPERATIONAL FROW CHART Power ON VDD=5V Pin 68 bsens Pin 66 www.DataSheet4U.com BSENS=L asens Pin 65 ASENS=L dsens Pin 63 DSENS=L ADPW←H Pin 3 IPPW←H Pin 21 Starts communication with Grille microcomputer. 300ms swvdd←L Pin 19 300ms In case of the above signal, the communication Source keys with Grille microcomputer may fail. -
Page 42: Operations And Specifications
KEH-P4010R,P4010RB,P4013R 8. OPERATIONS AND SPECIFICATIONS 8.1 OPERATIONS Head Unit LOCAL/BSM button +/– buttons EJECT button EQ button Cassette door www.DataSheet4U.com AUDIO button BAND button Detach button Buttons 1–6 TA button 5/∞/2/3 buttons SOURCE button PTY button... - Page 43 KEH-P4010R,P4010RB,P4013R www.DataSheet4U.com...
- Page 44 KEH-P4010R,P4010RB,P4013R www.DataSheet4U.com...
- Page 45 KEH-P4010R,P4010RB,P4013R www.DataSheet4U.com...
- Page 46 KEH-P4010R,P4010RB,P4013R 8.2 SPECIFICATIONS General FM tuner Power source ..14.4 V DC (10.8 – 15.1 V allowable) Frequency range ........87.5 – 108 MHz Grounding system ........Negative type Usable sensitivity ....9 dBf (0.8 µV/75 Ω, mono, S/N: 30 dB) Max.