Pioneer KEH-P7035 Service Manual

Multi-cd control high power cassette player with fm/am tuner
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Service
Manual
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER
KEH-P7035
- This service manual should be used together with the following manual(s):
Model No.
CX-1011
- Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
TE
L 13942296513
www
For details, refer to "Important symbols for good services".
.
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC.
PIONEER EUROPE NV
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2003
http://www.xiaoyu163.com
Order No. Mech. Module
CRT2406
3L
x
ao
u163
y
i
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
http://www.xiaoyu163.com
2 9
8
KEH-P7035/XN/ES
Remarks
Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
Q Q
3
6 7
1 3
1 5
co
.
9 4
2 8
ORDER NO.
CRT3016
XN/ES
0 5
8
2 9
9 4
2 8
m
K-ZZB. JAN. 2003 Printed in Japan
9 9
9 9

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Summary of Contents for Pioneer KEH-P7035

  • Page 1 PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2003 K-ZZB. JAN. 2003 Printed in Japan http://www.xiaoyu163.com...
  • Page 2: Safety Information

    By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 3: Table Of Contents

    3.4 CASSETTE MECHANISM MODULE....20 7.4 CLEANING ............43 4. PCB CONNECTION DIAGRAM ........22 8. OPERATIONS............44 4.1 TUNER AMP UNIT ..........22 4.2 PANEL UNIT ............26 4.3 KEYBOARD UNIT ..........27 4.4 DECK UNIT ............28 4.5 SENSOR UNIT ............29 L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 4: Specifications

    3 7 63 1515 0 1 SPECIFICATIONS L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 5: Exploded Views And Parts List

    CHP2663 7 Polyethylene Bag CEG-127 20 Protector CHP2664 8 Screw CRZ50P090FTC u163 9 Screw TRZ50P080FTC - Owner's Manual, Installation Manual Part No. Language CRD3737 English, Spanish, Portuguese(B) CRD3738 Arabic, Traditional Chinese CRD3739 English, Spanish, Portuguese(B), Arabic, Traditional Chinese KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 6: Exterior

    3 7 63 1515 0 2.2 EXTERIOR L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 7 Cassette Mechanism Module 41 Screw BPZ20P060FTC 91 Panel Unit (Service) CXC1695 42 Screw BPZ20P100FZK 43 Knob CAA2755 44 Button(OPEN) CAC7728 45 Button(SELECT) CAC7733 u163 46 Button(ATT/DISP) CAC7737 47 Button(AUDIO/FUNC) CAC7738 48 Button(1-6) CAC7750 49 Button(CLK) CAC7751 50 Spring CBH2654 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 8: Cassette Mechanism Module

    3 7 63 1515 0 2.3 CASSETTE MECHANISM MODULE For grease application, refer to the service manual for CX-1011 (CRT2406). L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 9 36 Plug(CN251) CKS3540 37 Gathering PCB ENX1067 38 Motor Unit(M1) EXA1621 39 Motor EXM1034 40 Head Assy(HD1) EXA1589 41 Motor Unit(M2) EXA1580 42 Screw BMZ20P022FMC 43 Bracket ENC1528 44 Chassis Unit EXA1615 u163 45 Pinch Holder Unit EXA1608 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 10: Block Diagram And Schematic Diagram

    MOTOR Q102 IC 601(2/2) STBY,CM,SC1,SC2,ES,POS, IC351 PD5829A PA2020A MSIN,DIRO,PLAY,NR,RIMUTE XOUT CN255 MTLSW MAIN LOAD LOADSW MOTOR CN253 FLPILM CN256 Q101 EJTIN REEL SENSE S101 S102 S103 LOAD MODE 70µs SENSOR UNIT 35 36 u163 IC 801 TC7SET08FU Q852 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 11 REMOTE CONTROL S801 u163 SENSOR DPDT OEL CONTROLLER/ DSENSE SW KEY CONTROLLER OEL UNIT IC 1940 KYDT KYDT IC1970 IC1971 KTDT PD5706B DC/DC CONVERTER OEL DATA 4,16 SET08FU Q851 Q852 IC 851 OELB NJM2360M CN1951 CN1950 Q1960 Q1961 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 12: Overall Connection Diagram(Guide Page)

    IP-BUS: +2.2 TAPE:-11.2 Therefore, when replacing, be sure to use parts of identical designation. L 13942296513 FM(100%):-19.5dBs AM(30%):-30.0dBs TUNER 3.3V REG. SYSTEM CON EJECT u163 PANEL UNIT DC/DC CONVERTER KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 13 L ch E-VOL > 0.5dBs 1.0dBs 2.2dBs 1.2dBs L 13942296513 POWER AMP FM:+2.6dBs AM: -5.9dBs IP-BUS:+9.3dBs TAPE:-4.1dBs > 390µH CEK1208 SYS 8.4V REG. BACKUP RESET B.REM RL— FL— RR— FR— ONTROLLER FM:+28.6dBs AM:+20.1dBs IP-BUS:+35.3dBs TAPE:+21.9dBs TEL MUTE u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 14 3 7 63 1515 0 L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 15 3 7 63 1515 0 L 13942296513 DSENSE SW u163 CN1901 FM/AM TUNER UNIT KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 16 3 7 63 1515 0 L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 17 3 7 63 1515 0 L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 18: Keyboard Unit

    3.3 KEYBOARD UNIT 3 7 63 1515 0 VOLUME REMOTE CONTROL SENSOR 3.3V REGULATOR CN1951 L 13942296513 CSG1160 CSG1160 CSG1160 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 19 For resistors and capacitors in the circuit diagrams, their resistance values or capacitance values are expressed in codes: Ex. *Resistors Code Practical value 12k ohms 10k ohms *Capacitors Code Practical value 0.01uF 101/10 u163 100uF/10V OEL UNIT MXS8017 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 20: Cassette Mechanism Module

    No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. -8.24dBs±1dB CN701 Decimal points for resistor u163 and capacitor fixed values are expressed as : ← ← 0.022 R022 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 21 S101 LOAD ESG1007 SENSOR UNIT C405 R033 R404 270K CN254 L 13942296513 MOTOR UNIT (SUB MOTOR) VCC2 EXA1580 R374 C356 C355 SWITCHES: SENSOR UNIT S101:LOAD SWITCH..EJECT-PLAY S102:MODE SWITCH....ON-OFF S103:70µs SWITCH....ON-OFF N701 The underlined indicates the switch position. u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 22: Pcb Connection Diagram

    For further information for respective destinations, be sure CORD ASSY to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams IP-BUS Capacitor Connector SIDE A 11 10 9 SIDE B Chip Part P.C.Board L 13942296513 u163 DSENSE KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 23 3 7 63 1515 0 SIDE A IC,Q PRE OUT ANTENNA L 13942296513 u163 CN251 FRONT CN1950 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 24 3 7 63 1515 0 TUNER AMP UNIT IC,Q L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 25 3 7 63 1515 0 SIDE B L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 26: Panel Unit

    3 7 63 1515 0 4.2 PANEL UNIT SIDE A PANEL UNIT CN1901 EJECT L 13942296513 SIDE B PANEL UNIT CN801 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 27: Keyboard Unit

    4.3 KEYBOARD UNIT 3 7 63 1515 0 SIDE A SIDE B KEYBOARD UNIT KEYBOARD UNIT L 13942296513 CN1951 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 28: Deck Unit

    3 7 63 1515 0 4.4 DECK UNIT DECK UNIT SIDE A CN701 CN251 C271 L 13942296513 SIDE B DECK UNIT HEAD ASSY IC,Q VR302 CN254 CN255 CN253 IC351 CN252 IC251 Q351 Q352 VR301 u163 CN256 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 29: Sensor Unit

    3 7 63 1515 0 4.5 SENSOR UNIT SENSOR UNIT S101 LOAD S103 70µs S102 MODE CN256 Q101 REEL SENSE CN253 L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 30: Electrical Parts List

    Diode Network DA204U RS1/16S222J Diode Network DA204U RS1/16S103J Diode DAN202U RS1/16S562J Diode DAP202U RS1/16S332J Diode DAN202U RS1/16S150J Diode DAP202U RS1/16S181J Diode HZS11L(A1) u163 RS1/16S181J Diode HZS9L(C3) RS1/16S223J Diode RB411D RS1/16S223J Diode 1SR139-400 RS1/16S102J Diode 1SR139-400 RS1/16S102J Diode 1SR139-400 RS1/16S104J KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 31 CKSRYB104K16 RS1/16S104J CKSRYB104K16 RAB4C102J CKSRYB104K16 RAB4C102J RAB4C102J CKSRYB104K16 CKSRYB474K10 RS1/16S102J CKSRYB474K10 RS1/16S681J CCSRCH101J50 RS1/16S473J CCSRCH101J50 RS1/16S473J RS1/16S473J CKSRYB103K50 CKSRYB104K16 RS1/16S473J CEJQ470M10 RS1/16S473J CEJQNP1R0M50 RS1/16S681J CEJQNP1R0M50 u163 RS1/16S104J RS1/16S222J CEJQ1R0M50 CEJQ1R0M50 RS1/16S561J CEJQ1R0M50 RS1/16S104J CEJQ1R0M50 RS1/16S223J CEJQNP4R7M16 RS1/16S332J RS1/16S1R0J KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 32 Push Switch CSG1112 CKSRYB103K50 1918 Push Switch CSG1160 CKSRYB473K25 1919 Push Switch CSG1160 CEJQ470M16 4.7µF CCG1111 1920 Push Switch CSG1112 1921 Push Switch CSG1112 CEAL100M25 VR 1970 Semi-fixed 20kΩ(B) CCP1231 CCSRCH331J50 OEL Unit MXS8017 CEAL330M25 u163 CKSRYB104K16 CEJQ101M10 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 33 RAB4C102J CKSRYB391K50 2001 RS1/16S103J CKSRYB103K50 CAPACITORS CKSRYB103K50 1µF/50V ECH0002 1908 CKSYF106Z10 CKSRYB104K16 1909 CSZSR4R7M16 CKSRYB104K16 1910 CSZSR4R7M10 CKSRYB104K16 1940 CKSRYB103K50 1941 CKSRYB473K25 CKSRYB104K16 CKSRYB104K16 1942 CKSRYB103K50 u163 CKSQYB224K25 1943 CKSRYB103K50 CKSRYB392K50 1944 CSZSR4R7M10 CKSRYB103K50 1972 CKSRYB104K16 1973 CKSRYB104K25 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 34: Adjustment

    TUNER AMP UNIT CN701 DECK UNIT VR302 VR301 Pin2 Pin3 CN251 L-CH R-CH Meter DOLBY B NR ADJUSTMENT Test Tape Adjustment Point Adjustment Method (Switch Position) u163 NCT-150 VR301(Lch),VR302(Rch) mV Meter : –8.24dBm±1dB (400Hz,200nwb/m) (DOLBY NR Switch : OFF) KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 35: Oel Adjustment

    3 7 63 1515 0 6.2 OEL ADJUSTMENT Adjustment point KEYBOARD UNIT (SIDE B) L 13942296513 Digital Multi-Meter VR1970 <When the OEL Unit has been replaced> u163 1. Use VR1970 to adjust the resistance between TP1 and TP3 to 4.5 kΩ. KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 36: General Information

    Grille Assy Fig.1 Removing the Tuner Amp Unit (Fig.2) Remove the screw. Remove the three screws. Straight the tabs at three locations indicated. Remove the screw and then remove the Tuner Amp Unit. u163 Tuner Amp Unit Fig.2 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 37: Connector Function Description

    7. FL- 7. BUS L+ INPUT 8. RL- 8. ASENB 9. TEL 9. BUS R+ INPUT 10. NC 10. BUS R- INPUT 11. B.REM 11. BUS L- INPUT 12. ILM 13. NC 14. ACC 15. B.UP 16. GND u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 38 TAPE : Stand-by input terminal TAPE : Capstan motor control output TAPE : Sub motor control output 1 DALMON For consumption current decease output u163 Not used TUNPCE2 TUNER : Chip enable output 2 TUNPCE TUNER : Chip enable output Not used KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 39 TUNER : PLL IC data output TUNPCK TUNER : PLL IC clock output L 13942296513 *PD5829A IC's marked by * are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction. u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 40 3 7 63 1515 0 *S-80835CNMC-B8U *NJM2391DL1-33 VD D O UT VREF V R E F Thermal Over current Shutdown protector L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 41 Ground of audio block 23 L ch O L channel output FM stereo “ L-ch” signal output or AM audio output 24 R ch O R channel output FM stereo “ R-ch” signal output or AM audio output u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 42: Operational Flow Chart

    In case of the above signal, the communication Source keys with Grille microcomputer may fail. operative If the time interval is not 300msec, the oscillator may be defective. Source ON SYSPW←H u163 Pin 1 Completes power-on operation.(After that, proceed to each source operation.) KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 43: Cleaning

    7.4 CLEANING Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools: Portions to be cleaned Cleaning tools Cassette heads Pinch rollers Cleaning paper : GED-008 Capstans L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 44: Operations

    3 7 63 1515 0 8. OPERATIONS L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 45 3 7 63 1515 0 L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 46 3 7 63 1515 0 L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 47 1. Attach the holders to both sides of the front panel. CXX1645 Holder CXX1644 Holder 2. Replace the front panel to the unit. 3. Flip the holders into upright positions. L 13942296513 4. Fix the front panel to the unit using fixing screws. CXX1646 Fixing screw u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...
  • Page 48 - CONNECTION DIAGRAM 3 7 63 1515 0 L 13942296513 u163 KEH-P7035/XN/ES http://www.xiaoyu163.com...

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