Related Manuals for CyClone CYG-B48V-100A
Summary of Contents for CyClone CYG-B48V-100A
- Page 1 Lithium Iron Phosphate (LiFePO4) Battery CYG-B48V-100A User Manual Version 1.0 July 2024...
- Page 2 support@cyclonegear.com cyclonegear.com 866.258.0258...
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Page 3: Table Of Contents
Contents Chapter 1：Safety Precautions ....................1 1.1 Operational Safety ...................... 1 1.2 Electrical Safety ......................1 1.3 Battery Safety ......................1 Chapter 2：Product Description ....................2 2.1 Product Overview ....................... 2 2.2 Specifications ......................2 2.3 Dimensions ......................... 3 2.4 Product Manual ......................3 2.4.1 Operation Panel Description ................ - Page 4 4.6 Anti-Theft ......................... 20 4.7 Equipment Removal ....................20 Chapter 5： System Maintenance ..................221 5.1 Routine Maintenance ....................221 5.2 Alarm ……………………………………………………………………………………….22 Chapter 6: Contact Information…….……………………………………………………………22 Chapter 7: Warranty…….………………………………………………………………………..23 support@cyclonegear.com cyclonegear.com 866.258.0258...
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Page 5: Chapter 1：Safety Precautions
In case of fire use type D foam or CO2 fire extinguisher. Clean the battery only with a dry, clean cloth. If the battery comes into contact with a liquid, discontinue use and contact Cyclone. Please refer to section 6 for contact information, and section 7 for warranty specifications. -
Page 6: Chapter 2：Product Description
Cyclone uses a LiFePO4 battery which is long lasting as compared to the standard lead battery and it is safer to use. The system has a nominal capacity of 100Ah and a nominal output of 51.2V DC (100Ah / 51.2V DC). -
Page 7: Dimensions
Cooling Natural cooling Power External Ports Communication 2x RS485 + 1x RS232 2*RS485 + Dry-contact DO1, DO2 DO1: Normally open, closes when RS232 the protection action is triggered; DO2: Normally open, closes when the protection action or alarm is triggered Panel Color RAL9005 Black 2.3 Dimensions (mm) -
Page 8: Operation Panel Description
2.4.1 Operation Panel Description Item Function Remark Side Loops Used to pull or push the unit into the cabinet or rack. Mounting Hole Mounting hole when placing the battery module into the rack Ground Hole Ground hole Power Connector Power input and output Status Displays battery module capacity and Indicator... -
Page 9: Status Display Introduction
2.4.2 Status Display Introduction Item Function Operation indicator Faulty indicator Capacity indicator ➢ Capacity indicator Status Charge Discharge Capacity indicator L4● L3● L2● L1● L4● L2● L1● ● 0～25% flash2 25～50% flash2 Capacity （%） 50～75% flash2 75～100% flash2 Flash（flash 3） Operated indicator●... -
Page 10: Operation Mode
Temperature, overcurrent The battery module will stop and failure charging and shutdown protection Normal flash3 Indicate according to capacity Alarm flash3 flash3 Under voltage Stop discharge protection Temperature, Discharge overcurrent short circuit, Stop discharge reverse connection and failure protection Failure Stop charge, discharge ➢... -
Page 11: Discharging Mode
temperature are within the rechargeable range, the BMS will begin the charging process. When the charging current reaches the effective charging current, the product will enter charging mode. In this mode, both the charging and discharging functions are enabled. Current Limiting Protection: •... -
Page 12: Power On Wake-Up Operation
2.5.6 Power on wake-up operation When the system is in a low power consumption mode (sleep mode) and any of the following conditions are met, the system will exit sleep mode and begin normal operation mode: • A charger with output voltage greater than 48V is connected to the unit. •... -
Page 13: Chapter 3: Product Installation Instructions
Requirements for Installation Personnel Installation personnel must possess basic safety and electrical operation knowledge. Cyclone assumes no responsibility for any damage to individuals or equipment caused by installation personnel failing to operate in accordance with the requirements of this article. -
Page 14: Installation Tool
Step 2: Carefully unpack the outer box and conduct a visual inspection of the product for any signs of damage, scratches, or deformation. If any defects are found, promptly report them to Cyclone. 3.3.2 Battery Box Installation Unit：mm... -
Page 15: Cable Installation
Battery box tray M6 mounting screw Battery box front panel 3.4 Cable Installation 3.4.1 Power And Grounding Cable Installation ➢ Installation of grounding wire. Before using, first connect the battery pack to the M6 terminals for grounding, as shown in the figure below: Use M6 screws to connect the grounding wire ➢... - Page 16 ➢ Parallel Use of the Battery Pack • The P+ and P- terminals of the battery box are connected to the positive and negative bus bars respectively through the external bus outside the battery box. • The standby power of a single product is ≤ 4.8kW. •...
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Page 17: Communication Cable Installation
3.4.2 Communication Cable Installation The battery pack panel has various communication ports: the RS232 or RS485 interface is used for communication with the upper computer, and the RS485 port is used for multi-machine parallel communication. ➢ Communication interface and pin definition： RS232—6Pin RS485—8Pin RJ11... -
Page 18: Installation Inspection
3.5 Installation Inspection Check Mounting Screws and Cable Fasteners: • Ensure all screws are tightened and secure, especially those with electrical connections. • Verify that flat washers and spring washers are installed correctly. Verify Power Cable Installation: • Confirm that the power cable of the battery box is installed correctly. If cables are reversed this can lead to the battery being damaged. -
Page 19: Chapter 4：System Test
Chapter 4：System Test Testing personnel must possess basic safety and electrical operation knowledge, and read and understand the instructions in this manual before testing or servicing the bettery module. The testing process involves live operations. Stand on dry insulation during operation and avoid wearing metal objects such as watches and necklaces. -
Page 20: Communication Settings
4.3 Communication Settings It is highly recommended that the default settings are not changed. Doing so can cause damage to the battery module and void the warranty ➢ Open the "BmsTools.exe" software program. The BMS application can be found at support.cyclonegear.com. -
Page 21: Power-On Debugging
4.5 Power-On Debugging Once a connection is established and parameter settings are completed, the product can be debugged and put into operation. 4.6 Anti-Theft 4.6.1 Description of Anti-Theft Function Mode ➢ Gyroscope Anti-Theft Function: After the battery anti-theft function is activated, if the battery tilt angle exceeds 60°... - Page 22 • Instructions for Releasing the Anti-Theft Protection States After the battery triggers the anti-theft function, the charging and discharging MOS on the main page will be in the off state. To release the anti-theft protection, click "System Configuration" and then click "Unlock Protect"...
- Page 23 When the anti-theft function is activated, and it is decided that it is not needed you can disable this feature. On the System Configuration tab on the BMS, the Anti-Theft function, click the “r "Disable" button. Anti-theft protection is now disabled. •...
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Page 24: Equipment Removal
4.7 Equipment Removal If the product requires maintenance, first cut off the power or load. Press the RESET button on the battery box panel for 3 seconds and then release it. The battery box will shut down before you remove any device or cable. -
Page 25: Chapter 5：System Maintenance
If the backup time significantly shortens quickly while in use, the cell voltages may be unbalanced. Contact Cyclone for technical support and further guidance. Regular Regularly check all connectors to ensure they are tight. If any are loose, retighten them Maintenance promptly. - Page 26 Let the system stand for more than 3 be charged or High temperature hours at room discharged temperature When reporting fault information to Cyclone, please provide the following details: • product model • machine batch number • fault occurrence date •...
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Page 27: Chapter 6：Contact Information
Chapter 6：Contact Information Web: cyclonegear.com E-mail: support@cyclonegear.com Phone: 866.258.0258 support@cyclonegear.com cyclonegear.com 866.258.0258... -
Page 28: Chapter 7：Warranty Policy
Cyclone. Cyclone warrants to the buyer as follows: 1. Warranty Period Product Warranty: The Product warranty period is 5 years from the date of delivery from Cyclone, according to the invoice date. Capacity Performance Warranty: Cyclone warrants that the Product retains 80% of Usable Energy for 5 years from the invoice date under the following conditions: a) Operating ambient temperature: 50°F to 113°F (10°C to 45°C) - Page 29 6. Non-Applicability of Warranty Claim In case a warranty claim is reported and found to be invalid, the costs incurred by Cyclone or Cyclone Authorized Service Partner due to this non-applicability of the warranty claim shall be covered by the End User.
- Page 30 Cyclone Authorized Service Partner can determine whether such defects can be cured or not. For the avoidance of doubt, in no event will Cyclone be liable for service out of warranty, and this Clause 9 will not constitute a promise by Cyclone to provide such service out of warranty.
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