Related Manuals for DINAMIC OIL S15-8 FH
Summary of Contents for DINAMIC OIL S15-8 FH
- Page 1 Manual of use and maintenance S15-8 FH Translation of the original manual Winch code: 92 16 00 00 FD Edition: 06/2013 Manual code: M151 rev0 del 01/10/2012 1/28...
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Page 2: Table Of Contents
Index 1 – GENERAL INFORMATIONS ............................4 1.1 – Manufacturer’s identification data ........................4 1.2 – Winch identification data ............................4 1.3 – Using this instruction manual ..........................4 1.4 – Exclusion of responsibility ............................ 4 1.5 – Instructions for technical assistance ........................5 1.6 –... - Page 3 7.2 – Maintenance schedule ............................21 7.3 – Cable .................................. 21 7.4 – Lubrication ................................22 7.5 – Cleaning operations ............................24 7.6 – Scrapping and disposal ............................24 8 – PROBLEMS AND SOLUTIONS ..........................25 8.1 – Troubleshooting ..............................25 9 –...
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Page 4: General Informations
1.1 – Manufacturer’s identification data the operator to familiarize and correctly use the winch (also simply described as “the machine”, although ac- DINAMIC OIL S.p.a. cording to Directive 2006/42/CE, the winch has been Via Togliatti, 15 classified as partly completed machine). -
Page 5: Instructions For Technical Assistance
Under this warranty, any defective pieces must be sent to CAUTION !!! Dinamic Oil S.p.a. which will examine them so as to de- The information and procedures indicated by this symbol termine their cause. which are not strictly respected may result in minor per- sonal injuries or damages to the machine. -
Page 6: Tecnical Informations
2 – TECNICAL INFORMATIONS 2.5 – Environmental conditions 2.1 – Main parts and general winch descrip- Room temperature for a proper use: - 10°C; + 40°C. tion 2.6 – Safety devices Valve for stopping and controlling the lowering - Legend Fluid controlled, mounted directly on the hydraulic motor, A = Hydraulic motor this part is essential for the safe functioning of the winch. -
Page 7: Overall Dimensions
2.10 – Overall dimensions 1/2” BSP 1/4” BSP V2 (A) = Hoisting line: D = Drain line: 1/2” BSP 3/8” BSP V1 (B) = Lowering line: P = Lubrication oil plug: 7/28... -
Page 8: Technical Data
2.11 – Technical data Hydraulic motor: SAUER DANFOSS OMTS Motor displacement: 160 cm³ 45/15 L/1’ Maximum and minimun oil flow: Maximum counterpressure on the return line: 5 bar Hoisting pressure: 145 bar static torque of 74 daNm Negative brake: (with back pressure of 1 bar) Minimun brake release pressure: 25 bar Secondary safety brake:... -
Page 9: Safety
3 – SAFETY 3.1 – General safety instructions - Read this manual carefully before attempting installation, use and maintenance operations. - The user must be familiar with applicable safety rules and use modes of both the operating machine and the winch installed, as he is responsible for his own safety as well as for any other person present near the machine working ar- - All the operators must be suitably trained to use, adjust and operate of both the operating machine and the winch in- stalled. -
Page 10: Transporting, Handling And Installation
4 – TRANSPORTING, HANDLING AND INSTALLATION 4.1 – Packing the machine 4.2 – Handling - Storage The packing of the machine is done according to the Use suitable means of transport to hoist and move the agreements made with the Customer, taking into account packed unit, taking into account the type of packing. -
Page 11: Winch Movement
4.3 – Winch movement For the hoisting procedures, strap the winch using two belts, which must be wrapped around the ends of the drum (fig. A), or hook it on at the indicated points (fig. B) if present. 4.4 – Assembly on base plate - Make sure that the surface the winch will be fastened to is rigid enough and even. -
Page 12: Installation
4.5 – Installation 4.5.1 – Warnings 4.5.2 – Hydraulic system ATTENTION !!! Winch installation and post-installation checks must be carried out according to the applicable rules in the coun- try where the machine is used. Before assembly, make sure the winding direction of the rope corresponds to the one indicated by the arrow ap- The distributor, therefore, must have an open centre (fig. -
Page 13: Hydraulic Diagram
4.6 – Hydraulic diagram - Hydraulic diagram for winch without accessories = Lowering line = Open centre valve = Hoisting line = Relief valve = Connection to brake = Connection of drainage unit 13/28... - Page 14 - Hydraulic diagram for winch with limit switch-electrical cable press (if present) = Lowering line Discharge activation solenoid valve n.o = Hoisting line Resetting microswitch = Connection to brake Upwards stroke limit micro-switch = Connection of drainage unit Downwards stroke limit microswitch = Open centre valve = Fuse = Relief valve...
- Page 15 - Hydraulic diagram for winch with cable press - hydraulic limit switch (if present) = Lowering line = Open centre valve = Hoisting line = Relief valve = Connection to brake Lower stroke limit hydraulic valve = Connection of drainage unit 15/28...
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Page 16: Checks
4.7 – Checks - Check the pressure in the return line of the circuit - Make sure the control distributor has the gate open This measurement should be made by disconnecting the two tubes from the valve and connecting them with a “T” connection that may be linked to a pressure gauge with a maximum scale of 60 bar. -
Page 17: Cable Mounting
4.8 – Cable mounting Installing cable with thimble - Installing cable with clamps ATTENTION !!! ATTENTION !!! The winding direction of the rope must correspond to the The winding direction of the rope must correspond to the drum rotation direction indicated by the arrow. drum rotation direction indicated by the arrow. -
Page 18: Pulleys
4.9 – Pulleys - Legend - Diameter choice according to gear class Depth of the sheave groove Drums Pulleys Classification of mechanism = D/d = C/d Angle between sides of the sheave 11,2 12,5 Nominal diameter of the rope 12,5 14,0 14,0 16,0... -
Page 19: Information About Adjustments
5 – INFORMATION ABOUT ADJUSTMENTS 5.1 – Adjustments Calibrating the cable press limit switch (if present) Information Carry out the operation with the rope completely unwound. 1) Insert a shim “A” with the same diameter of the rope under the roller end. 2) Loosen screw “B”. -
Page 20: Start Up Information
6 – START UP INFORMATION 6.1 – Start up - Safety instructions DANGER !!! Before the intervention it is necessary to warn, with signs or other suitable means, that it is forbidden to get close and stay in the danger zone due to the presence of suspended loads. A danger warning plate, notifying the danger constituted by running cables that wrap around pulleys and drum, must be placed on the machine. -
Page 21: Maintenance Information
7 – MAINTENANCE INFORMATION 7.1 – Warning ATTENTION !!! Make sure the machine on which the winch is installed is stopped and cannot be started during maintenance activities. 7.2 – Maintenance schedule Frequency Operation Chap. Of the manual 8 hours 250 hours 500 hours ●... -
Page 22: Lubrication
7.4 – Lubrication 7.4.1 – Oil level check and replacement 7.4.2 - Oil level check and replacement (winches series NP - NPA - A - S - SE - SW - SF) (winches series serie SR - SWR - SFR) Information Information Do not waste drain oil into the environment but collect it... - Page 23 7.4.3 - Oil level check and replacement 7.4.4 - Oil level check and replacement (winches series S - SE) (winches series SRD - SWD - WDD) Information Do not waste drain oil into the environment but collect it and send it to authorized centres for disposal. In case of low oil level, top up through plug “A”...
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Page 24: Cleaning Operations
7.4.5 – 7.5 – Cleaning operations Gearbox lubrication grease (winches series P) ATTENTION !!! Clean the winch with products meeting the applicable laws. When washing with liquid under pressure do not direct the jet on electrical equipment to avoid damage. 7.6 –... -
Page 25: Problems And Solutions
8 – PROBLEMS AND SOLUTIONS 8.1 – Troubleshooting In the event of the winch malfunctioning, please refer to the table below to identify the cause of the problem and pos- sible remedy. If the problem persists refer to a manufacturer’s authorized workshop. Fault Possible cause Remedy... -
Page 26: Parts Replacement
9 – PARTS REPLACEMENT 9.1 – Cable replacement The cable must always be replaced when: - it has a significant number of broken strands (approximately 10%); - its is permanently warped (reduction in the section, dented, squashed, etc.); - the lead coating on the cable lug is damaged. - Removing cable with thimble - Removing cable with clamps 1) Completely unwind the rope. -
Page 27: Analysis Of The Residual Risks
10 – ANALYSIS OF THE RESIDUAL RISKS Directive Note 2006/42/CE Description Comment Attached I To be understood by the customer during 1.3.4 Risks due to surfaces, edges or angles installation operator protection from risks due to surface edges or corners Are to be considered by the customer to pro- 1.3.7 Risks related to moving parts... -
Page 28: Notes
11 – NOTES 28/28...
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