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Smile G2 S5/B5 - Training Program
AlphaESS
Course Name:
2.S5 : Generation 2 – S5 & B5 Installation
Date: 16/09/2023

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Summary of Contents for AlphaESS Smile G2 S5

  • Page 1 Smile G2 S5/B5 - Training Program AlphaESS Course Name: 2.S5 : Generation 2 – S5 & B5 Installation Date: 16/09/2023...
  • Page 2: Table Of Contents

    CONTENTS Introduction Specifications Wiring and Installation Commissioning Lights and Indicators Traps & Time-wasters...
  • Page 3: Introduction

    Introduction Smile G2 S5/B5...
  • Page 4 G2-B5 VS G2-S5 The only difference between the G2-B5 and G2-S5 is: - G2-B5 can only work as an AC coupled solution while - G2-S5 can work as both DC and AC-coupled solution. Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 5 • Combined 68kg (Inverter + Built-in Battery ) • LFP Batteries • 48v Batteries • Single or 3-phase installs (Single phase inverter) • UPS backup (less than 20ms to transfer to backup) • Easy Installation and expansion! Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 6 Introduction • Up to 6 Battery Modules in Parallel. (including built in battery – total 30.24kWh) • 5.04kWh each (4.79kWh Usable) AlphaESS Your Smart Energy...
  • Page 7: Specifications

    Specifications Smile G2 S5/B5...
  • Page 8 52.5A DC 52.5A DC current IP Rating IP65 IP65 Rated Output Power 5kW ac 5kW ac Rated Backup 5kW ac 5kW ac Smile Rated input Power Max input Current 30.4A 30.4A S5/B5 Short Circuit current 2900A 2900A AlphaESS Your Smart Energy...
  • Page 9 SPECIFICATIONS Filling out that Short Circuit Current Label: 2900 AlphaESS Your Smart Energy...
  • Page 10: Wiring And Installation

    Wiring & Installation Smile G2 S5/B5...
  • Page 11 WIRING & INSTALLATION Stuff you already know: DC-Coupled, AC-Coupled or, DC-Coupled surprise surprise, you can do both. We call that a “Hybrid Install” Note: G2-B5 can only be AC coupled. Smile G2 S5/B5 AC-Coupled AlphaESS Your Smart Energy...
  • Page 12: Manual Handling

    WIRING & INSTALLATION Manual Handling AlphaESS Your Smart Energy...
  • Page 13 Do not mount on north degrades batteries or west facing walls unless they are fully shaded at all times ⎼ East and south should Smile also be shaded or S5/B5 limited to never more than an hour of sun AlphaESS Your Smart Energy...
  • Page 14 AS5139 does not define an other “appliance” should be “appliance” so be aware that different inspectors have had within this exclusion zone. different interpretations. Some inspectors in NSW even consider PV Smile G2 Inverters to be “not associated” S5/B5 AlphaESS Your Smart Energy...
  • Page 15 WIRING & INSTALLATION Location for the Install (inverted inverter) haha 300mm Clearance BUT AS5139 takes priority. Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 16 & plug use quality fasteners arrangements. suited to the wall/floor material. AnkaScrews by Ramset have been praised by many of our installers for ease of use and for their strength. AlphaESS Your Smart Energy...
  • Page 17 AWAY when you drill so you don’t get drill debris all over it. Drill 6 mounting holes in the wall. We supply decent plugs and screws for those wall Smile G2 S5/B5 mounts. We also recommend Ramset Anka screws for masonry mounting. AlphaESS Your Smart Energy...
  • Page 18 Hold the G2 S5/B5 by the handles and lift onto the mounting bracket. Screw the M6 screws to secure the mounting bracket Smile G2 and G2 S5/B5 . S5/B5 Hang the battery breaker cover then tighten. AlphaESS Your Smart Energy...
  • Page 19 WIRING & INSTALLATION Now get to the connections! EARTHING On the left side of the smile G2 S5/B5 , there is an external grounding connection, connect the earth wire with the ground point. Smile G2 Use single-core outdoor copper cable with conductor cross section...
  • Page 20 Connect to the Backup/Grid power cable In Australia & NZ, the Neutral of the backup circuit needs to connect back to the main Neutral of the house – The MEN link must always be preserved Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 21 BMS port on the Inverter Connect the Meter or CTs. For meters; connect via Smile G2 Meter/Grid CT port. For CT direct connections S5/B5 connect via Meter/Grid CT Port for Grid CT and PV-CT port for PV-CT. AlphaESS Your Smart Energy...
  • Page 22 CT cables to the Grid CT and PV CT respectively. the CT cables ed Grid CT must connect to the Grid CT, and the CT cable marked Smile G2 to the PV CT. S5/B5 The RJ45 ports are all marked fairly clearly. AlphaESS Your Smart Energy...
  • Page 23 WIRING & INSTALLATION CTs & Meter The G2 - B5/S5 can use direct CT connections or for multi- phase installations can use the DTSU666 meter CT Arrows ALWAYS Smile G2 point towards the S5/B5 TOASTER AlphaESS Your Smart Energy...
  • Page 24: Programming The Meter

    – If you have the meter on the Din Rail it’ll look opposite to if you wire the CTs while the meter is horizontal. Trust me! DTSU666 Meter: Password: 701 Address: 1 Baud: 9600 J1 & J2 – set to Zero Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 25 WIRING & INSTALLATION Wiring Diagram with DTSU666 METER CT connections are well marked CT Arrows ALWAYS point How to Set Meter Address: towards the TOASTER Smile G2 SMILE-T10-HV S5/B5 AlphaESS Your Smart Energy...
  • Page 26 3. Use a Multimeter to test the Polarity of the PV panels/cables before connecting them to the smile 5 Smile G2 4. PV wire used for these connectors must be 4-6mm S5/B5 5. Make sure the open voltage of the PV strings does not exceed the max. DC input voltage (550Vdc) AlphaESS Your Smart Energy...
  • Page 27 Knowing that we’ll mostly be ignored here and you’ll likely use that damned Dongle…. Smile G2 Connect the Wifi Dongle into the Wifi Port and secure the screws to ensure the connection is S5/B5 sealed. Don’t overtighten or you might crack the plastic housing of the dongle. AlphaESS Your Smart Energy...
  • Page 28 WIRING & INSTALLATION Cover The G2 S5/B5 cover is fairly simple to attach. 1. Hang and tighten the cable cover 2. Insert the cover as per the arrow directions and tighten the screw by hand. Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 29 Connect the wall bracket to the bottom of the G2 S5/B5 unit then mark the holes for drilling. After drilling the holes, reattach the wall mounts Insert the battery pack and tighten the connections between wall mount and battery pack. Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 30 Connect the Negative terminals. Connect the BMS Communication Cable. Assemble and connect front and side cover onto the battery and insert the rubber plugs Don’t Forget to move the terminal resistor to the last battery! Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 31 Neutral to preserve the MEN link. If you do not add this link, Backup circuits such as lights may not be Earthed and RCDs on the backup circuit will not Smile G2 function correctly. S5/B5 AlphaESS Your Smart Energy...
  • Page 32 (usually lights and kitchen). Adding a changeover switch allow the homeowner to flick the backup loads back to Grid Supply, reducing the urgency of a Smile G2 repair. S5/B5 AlphaESS Your Smart Energy...
  • Page 33: Commissioning

    Commissioning Smile G2 S5/B5...
  • Page 34 Left Side of the Inverter Press the Silver start button. With Multiple batteries, you need to press each battery start button within 5 seconds of the last! Be quick. Switch on the AC then DC Isolator. Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 35 Turn on the Kettle or your trusty hair dryer and watch the LOADS. The Load should increase by 2.0-2.5kW for a Kettle. Check that the Battery is discharging to meet the loads. Smile G2 S5/B5 If all testing looks OK, turn it all back on. AlphaESS Your Smart Energy...
  • Page 36 Commissioning via the COMMISSIONING App or Portal AlphaESS Your Smart Energy...
  • Page 37 COMMISSIONING Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 38 When selecting safety standard, must always observe the locally applicable standards, directives and as well as the properties of the PV system (e.g. PV system size, grid- connection point). AlphaESS Your Smart Energy...
  • Page 39 Lights & Indicators Smile G2 S5/B5...
  • Page 40: Lights And Indicators

    LIGHTS AND INDICATORS LED Indicators - Inverter Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 41 LIGHTS AND INDICATORS LED Indicators - Battery These lights display the approximate State of Charge Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 42 Traps and Timewasters Smile G2 S5/B5...
  • Page 43: Traps & Time-Wasters

    Multi-Master error when expanding Battery: If the Red ring light flashes once every 3 seconds - After shutting down the battery system, please restart all batteries within 30s. Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 44 Generators yet. Never use an Impact Driver to screw into a Tapped Hole. Impact Drivers more easily lead to stripped threads, stripped heads, crossed threads or, worst of all, snapped screw heads. Smile G2 S5/B5 AlphaESS Your Smart Energy...
  • Page 45 CTs are not on crossed phases too…. And, if it rains, you can Smile G2 style whatever is left of your hair before you head home. Add a breath mint and you’ll be onto a winner. S5/B5 AlphaESS Your Smart Energy...
  • Page 46 Side of the main board services persons entering the property more easily! Also – Replace existing Labels at a property if you notice that they are faded, unreadable or non-compliant! AlphaESS Your Smart Energy...
  • Page 47 PRINT THIS OUT Recommendation: PRINT THIS DOCUMENT PRINT ME OUT Use it as a fast reference guide in your first few installs. Add notes, sketches and comments but keep it handy. AlphaESS Your Smart Energy...
  • Page 48 EXAM & CONTACT Contact Us Need Help: It’s Exam Time! techsupport@alphaess.au Ph: 02 9000 7676 Congratulations on getting through that training, but to get your Alpha Authorised Technician (AAT) number and your CDP points, you need to complete the exam.

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