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Summary of Contents for Redgum 32000
- Page 1 RedGum 32000 SUPER HDV Lifter-Splitter Assembly Instructions Assembled by : ________________ Checked: ________________ Dealer: ________________ Date: ________________ Assembly Manual RedGum Super HDV Splitter Page 1 VLS-0523 Rev 0...
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Page 2: Important Safety Information
Important Safety Information These Assembly instructions are in reference to the RedGum 32000 SUPER HDV Lifter- Splitter only. You will require the following item to safely assembly this machine. • A clear space free of dust and with a solid floor such and concrete or wood. - Page 3 Honda engine fuel Assembly tools Funnel to add 20l Hydraulic oil Note: As of March 2023 there is missing 2 x 19mm nut and bolts for the 2 Cylinder supports. Assembly Manual RedGum Super HDV Splitter Page 3 VLS-0523 Rev 0...
- Page 4 Assembly RedGum 32000 SUPER HDV Lifter-Splitter Step 1: The Crate Place crate in open space and prepare to assemble the SUPER HDV Lifter-Splitter. Make sure there is enough space to open the crate and access all sides. Eliminate any tripping hazards.
- Page 5 Unfold the 4 sides of the crate. Watch for any parts moving unexpectedly during this step. Take caution with nail and staples from the packing crate. Assembly Manual RedGum Super HDV Splitter Page 5 VLS-0523 Rev 0...
- Page 6 There will be some movement in the bolts fastening the oil tank and axe head frame. See Photo Below. Assembly Manual RedGum Super HDV Splitter Page 6 VLS-0523 Rev 0...
- Page 7 Assembly Manual RedGum Super HDV Splitter Page 7 VLS-0523 Rev 0...
- Page 8 M10 x 25mm to fasten the inner of each mud guard (Note: The bolts face away from the tyre side and the reflectors should face the same direction as the sticker on the tank, to the rear). Assembly Manual RedGum Super HDV Splitter Page 8 VLS-0523 Rev 0...
- Page 9 Step 6: Wheels Fit both wheels to the tank and secure with cotter pin supplied. Secure dust caps onto the wheels. Note bearings are pre greased. Tire pressures should be 30psi. Assembly Manual RedGum Super HDV Splitter Page 9 VLS-0523 Rev 0...
- Page 10 Secure the main base of the lifter-splitter, use lifting equipment to lift the unit to the upright position. A lifting device capable of 300Kgs is required. Lift from eyelet in main frame using a suitable gantry or similar. Assembly Manual RedGum Super HDV Splitter Page 10 VLS-0523 Rev 0...
- Page 11 Note: Ensure assembly is stable by keeping the lifting equipment attached until the Y frame is attached. Assembly Manual RedGum Super HDV Splitter Page 11 VLS-0523 Rev 0...
- Page 12 Attached the Y frame to the main base frame whilst suspended and fit 2 x M12 x 90mm bolts supplied (Note: Do not fasten yet, complete first Step 11 and then fasten bolts.) Assembly Manual RedGum Super HDV Splitter Page 12...
- Page 13 Step 9b: Install oil Filter Oil the O-ring of the filter and screw oil filter on after the housing have been secured. Tighten by hand to a firm fit. Assembly Manual RedGum Super HDV Splitter Page 13 VLS-0523 Rev 0...
- Page 14 Ensure the plastic caps are in place on the cylinder inlet / outlet as there maybe some oil in he system and the caps prevent oil spills on the floor. Assembly Manual RedGum Super HDV Splitter Page 14 VLS-0523 Rev 0...
- Page 15 Use cotter pin supplied to secure the pin. Note: Potential hand/finger injury: Avoid placing fingers in pinch point zones. Move the Axe Head up to align the holes to insert the bottom Hydraulic Cylinder pin Assembly Manual RedGum Super HDV Splitter Page 15 VLS-0523 Rev 0...
- Page 16 (Toolbox) must be fitted on the side of the oil tank cap. Fasten bolts of y-frame and support brackets to complete the process. Tighten all bolts on the Y frame and the support brackets. Y Frame Bolts both sides Y Frame Bolts both sides Assembly Manual RedGum Super HDV Splitter Page 16 VLS-0523 Rev 0...
- Page 17 Take small black guard off the pump spider gear casing. Step 12b: Spacer and Keyway Instal spacer and key onto the engine output shaft and fit spider coupling onto keyway. Assembly Manual RedGum Super HDV Splitter Page 17 VLS-0523 Rev 0...
- Page 18 The engine will use approximately, 600ml 10w30 oil and 91 Octane fuel. Insert and tighten the 4 x 13mm mounting bolts. Note: Retighten these bolts after having run the engine for a few minutes. Assembly Manual RedGum Super HDV Splitter Page 18 VLS-0523 Rev 0...
- Page 19 Secure valve control Unit with only 1 x bolt on top of RH corner. This is done to allow easy access to fitment and tightening of all 4 hoses. Particularly the inner hose marked in the following photo. Assembly Manual RedGum Super HDV Splitter Page 19 VLS-0523 Rev 0...
- Page 20 It is recommended to use thread tape on these connections to prevent oil leaks. Step 15c: Connecting hoses to control unit Secure the valve Control Unit once the inside hose has been attached with 4 x Phillips M8 x 25mm bolts supplied. Assembly Manual RedGum Super HDV Splitter Page 20 VLS-0523 Rev 0...
- Page 21 Step 15d: Connecting hoses to control unit Secure Hose C on valve block to Hose D on the cylinder. Assembly Manual RedGum Super HDV Splitter Page 21 VLS-0523 Rev 0...
- Page 22 Step 15e: Connecting hoses to control unit Secure Hose E on valve block to Hose F on the cylinder. Step 15f: Connecting hoses to control unit Secure Hose G to Hose H on the Filter. Assembly Manual RedGum Super HDV Splitter Page 22 VLS-0523 Rev 0...
- Page 23 Step 16: Lifting Plate Install lifting plate and secure pins and counterweight cable. Fold the lifting plate up and secure with safety chain. Assembly Manual RedGum Super HDV Splitter Page 23 VLS-0523 Rev 0...
- Page 24 It is recommended to use a non perforated cap for this stage. Turn off the engine and fill the hydraulic tank with the remaining ¼ tank of oil left in the drum. Assembly Manual RedGum Super HDV Splitter Page 24 VLS-0523 Rev 0...
- Page 25 The holes are slotted for adjustment. Make sure the axe assembly can move freely up and down before fastening these bolts. Extra clearance is desirable as this will prevent axe binding, shuddering & wearing during operation. Assembly Manual RedGum Super HDV Splitter Page 25 VLS-0523 Rev 0...
- Page 26 It maybe necessary to loosen the 4 bolts at the base of the axe head and the 2 bolts on the support struts either side. Make adjustments with a suitable jack or assistant. Ensure work table is level and tighten all bolts. Assembly Manual RedGum Super HDV Splitter Page 26 VLS-0523 Rev 0...
- Page 27 Use touch up paint if there are any places where paint has been rubbed off Ensure the hoses are positioned properly and use a cable tie to secure if required. Complete Paperwork and deliver. Assembly Manual RedGum Super HDV Splitter Page 27 VLS-0523 Rev 0...
- Page 28 RedGum 32000 SUPER HDV Vertical Lifter Illustrated Parts Listing (IPL) Assembly Manual RedGum Super HDV Splitter Page 28 VLS-0523 Rev 0...
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Page 29: Parts Drawing & Parts List
Parts Drawing & Parts List Assembly Manual RedGum Super HDV Splitter Page 29 VLS-0523 Rev 0... - Page 30 Pulling Rod WLFL-14 Pulling Rod WLFL-15 Cylinder Guard WLFL-16 Pin Shaft WLFL-17 Cylinder WLFL-18 Pin Shaft GB/T91-2000 Cotter Pin d 5×50 WLFL-19 Wedge WLFL-20 Brace GB/T5783-2000 Hex Bolt M12×35 Assembly Manual RedGum Super HDV Splitter Page 30 VLS-0523 Rev 0...
- Page 31 Hex Lock Nut M8 WLFL-39 Wood Tray Support WLFL-40 Cover Plate GB/T5782-2000 Hex Bolt M12×60 / 8.8 WLFL-41 Beam WLFL-42 Valve Right Angle Connector WLFL-43 Oil Return Hose Right Angle Connector Assembly Manual RedGum Super HDV Splitter Page 31 VLS-0523 Rev 0...
- Page 32 Hex Bolt M10×25 / 8.8 WLFL-58 Filler Plug WLFL-59 Oil Inlet Hose WLFL-60 Oil Return Hose WLFL-61 Cylinder Hose B2 WLFL-62 Cylinder Hose B4 Transport Chain & Hook Carabiner Assembly Manual RedGum Super HDV Splitter Page 32 VLS-0523 Rev 0...
- Page 33 Assembly Manual RedGum Super HDV Splitter Page 33 VLS-0523 Rev 0...
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