96% two stage variable speed gas-fired residential multi-position gas furnaces (4 pages)
Summary of Contents for York Y92E Series
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Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces York International Corporation, 5005 6154201-UIM-B-1224 York Drive, Norman, OK 73069 Supersedes: 6154201-UIM-A-0824 2024-12-20 Johnson Controls Ducted Systems...
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Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
High-altitude pressure switch conversion....................32 Checking the furnace gas input rate and manifold gas pressure............33 Electrical power connections........................34 Connecting the supply voltage......................35 Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Control circuit fuse..........................72 Blower door safety switch........................72 Rollout switch controls........................72 Pressure switches..........................73 Limit controls............................73 Normal operation and diagnostics......................73 Heat staging time..........................74 Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Diagnostic fault code storage and retrieval..................78 Fault code retrieval..........................79 Replacement parts............................80 Replacement part contact information.....................81 Wiring diagrams............................. 82 Start-up sheet..............................83 Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Understand and pay particular attention to the signal words DANGER, WARNING, or CAUTION, as well as the NOTICE, Important, and Note alerts. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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All manuals and warranty information must be given to the user or left near the Indoor Unit. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Only discharge combustion products outdoors. Only connect the furnace to an approved vent system, as specified in this manual. • Test for gas leaks as specified in this manual. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Do not use the top return bend of the heat exchangers as lifting points as the tubes may shift out of position. Important: The doors must remain on the furnace when moving or lifting the furnace during installation. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Paper bags, boxes or other paper products. Never operate the furnace with the blower door removed. To do so could result in serious personal injury and/or equipment damage. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
United States: Section 9.3 of the NFGC, air for Combustion and Ventilation • Canada: Part 8 of NSCNGPIC, Venting Systems and Air Supply for Appliances Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
(30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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248 CMR 5.08(2)(a)1 through 4. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
WARNING Liquid anti-freeze will cause damage to internal plastic parts of this furnace. Do not attempt to winterize the furnace using liquid anti-freeze. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
The duct system must complete a path for heated or cooled air to circulate through the air conditioning and heating equipment, and to and from the conditioned space. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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This condition can result in premature heat exchanger failure, which can result in personal injury, property damage, or death. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
1. Attach the supply plenum to the furnace outlet. Use an approved, flexible duct connector on all installations. 2. Ensure that you seal the connection to prevent air leakage. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Follow the instructions supplied with the indoor coil cabinet for installing the cabinet to the duct connector. • Plug intake and vent pipe holes in the bottom panel and move the grommet to the required vent side exit. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Mount the indoor coil on the supply side of the furnace as shown in Figure 5 Figure 8. Refer to the installation instructions provided with each indoor coil. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Figure 5: Vertical upflow applications with furnaces Figure 6: Vertical downflow applications with furnaces Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Refer to the instructions supplied with the duct connector for correct installation. See the separate accessory parts list at the end of these instructions for the approved accessory duct connectors. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Important: It is possible to install this furnace in a horizontal position on either side as shown Figure 9. Do not install this furnace on its back. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
See Figure 11 for details and additional information. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
S1-37348991001 internal vent kit 21.0 in. • S1-37348992001 internal vent kit 24.5 in. Note: There is no kit available for A width cabinet models. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Figure 12: Downflow venting Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Locate the L shaped corner locators. These indicate the size of the cutout to be made in the furnace side panel. Figure 14: Side return cutout markings Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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The use of straps or supports is required to support the weight of the external filter box. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Important: Plan the gas supply routing before determining the correct gas pipe entry. Use 90° conventional elbows and short pipe nipples to enter through the cabinet access holes. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Placing a wrench to the body of the gas valve will damage the valve causing improper operation and/or the valve to leak. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
A high altitude pressure switch kit may be required. Use the correct kit for the furnace input rate and size. For more information, refer to the Technical Guide for the high altitude kit number or Table Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
2. Adjust the gas input rate and manifold gas pressure if required by following the procedures in Adjusting the inlet and manifold gas pressure. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Wire size and overcurrent protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. • Install the furnace so that the electrical components are protected from water. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Reposition on the opposite side of the furnace and fasten using the holes provided. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Figure 18: Standard ECM furnace and single-stage HP Figure 19: Standard ECM furnace and multi-stage HP Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Note: In applications using a heat pump, the room thermostat must manage fossil fuel operation. Figure 20: Standard ECM furnace and single-stage AC Figure 21: Standard ECM furnace and premium multi-stage AC Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
For all 40k, 60k, and 80k input furnaces, the main drain is plumbed through the casing right-side opening when viewed from the front of the furnace. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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A loop has been added to the pressure switch vacuum hose. However, ensure that all pressure switch hoses are routed so that they prevent any condensate from entering the pressure switch. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
WARNING Liquid anti-freeze will cause damage to internal plastic parts of this furnace. Do not attempt to winterize the furnace using liquid anti-freeze. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Figure 23: Upflow configuration Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Figure 24: Downflow configuration Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Figure 25: Horizontal left configuration Figure 26: Horizontal right configuration Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Spears Manufacturing LabWaste(R) series. Short radius (plumbing or pressure) elbows are not allowed for venting. The standard dimensions of the acceptable elbows are shown in Figure Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
For other PolyPro pipe and fitting part numbers, go to http://www.duravent.com. Centrotherm InnoFlue • Adapter to air intake coupling - ISAGL0202 • Adapter to draft inducer blower - ISAAL0202 Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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7801 ft to 10100 ft (kBtu/hr) 40A10 60B12 80B12 80C16 100C16 — — 100C20 — — 120D20 — — — — Figure 27: Elbow dimensions Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
This is less than the 65 ft maximum equivalent length of 2 in. pipe allowed for that model and is therefore acceptable. Alternatively, using 3 in. pipe and standard elbows, the total equivalent length is: Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Important: The vent must be installed with the minimum required clearances, and must comply with local codes and requirements. Vent clearances Figure 28: Home layout Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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For clearance above paved sidewalk or paved driveway located on public property, a vent must not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Locate the termination where it is not affected by wind gusts, light snow, airborne leaves, or susceptible to recirculation of flue gases. • Locate the termination where it cannot be damaged or exposed to flying stones, balls, and similar. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Proper venting installation (of both intake and exhaust) and sealing any equipment air leaks that might contact the intake pipe will help reduce condensation. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
The combustion air side of the single-pipe configuration shown in Figure 29 Figure 37 referred to in these instructions as ambient combustion air supply. Follow the instructions for Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
• The condensate drain lines must not pass through unconditioned spaces where the temperature can fall below freezing. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
See Figure 38 for attic and crawl space termination. Only the combustion air intake may terminate in the attic. The vent must terminate outside. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Attach the supplied intake coupling and 18 in. (46 cm) of pipe to the furnace to prevent accidental blockage of the combustion air intake. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Rooms communicating directly with the space containing the appliances are considered part of the unconfined space, if doors have openings or louvers. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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The following must be considered to obtain adequate air for combustion and ventilation in confined spaces. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
The blocking effects of louvers, grilles, and screens must be given consideration in calculating the free area. If the free area of a specific louver or grille is not known, see Table Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
A crawl space combustion air installation consists of a straight pipe from the PVC coupling on the burner box that extends into the crawl space and terminates with a 1/4 in. (6.4 mm) mesh screen and no elbows. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Installation Code (latest editions). If the vent system must be resized, follow the appropriate tables in Appendix G of the above codes or for this appliance. Figure 38: Attic and crawl space combustion air termination Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
The furnace must be isolated from the gas supply piping system by closing the equipment shut-off valve during any pressure testing of the gas supply system. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Do not bottom out gas valve regulator adjusting screw. This can result in unregulated manifold pressure and result in excess overfire and heat exchanger failures. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Size of test dial revolution revolution 1 ft 2 ft 5 ft 1 ft 2 ft 5 ft 1800 1636 1500 1385 1286 1200 1125 1059 1000 Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
OFF and turn the electrical supply switch to OFF. Remove the flexible tubing from the gas valve pressure tap and tighten the pressure tap plug using the 3/32 in. (2.4 mm) hex head wrench. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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(out), using a slotted screwdriver, to decrease the input rate. Adjust the screw clockwise (in) to increase the input rate. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Failure to follow this warning could result in personal injury, death, and/or property damage. Reinstall the manifold pressure tap plug-in gas valve to prevent gas leak. Figure 39: Reading gas pressure - Manifold pressure U tube connection Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
In certain circumstances, it may be necessary to move the continuous fan speed to a different speed tap. However, doing so results in higher than normal electrical energy usage and electric utility bills. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Place the unused motor lead on the park terminal. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Figure 40: Furnace control board NOTICE The control board Communicating Control connection is not currently supported. Do not connect anything to this connector. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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Airflow expressed in standard cubic feet per minute (SCFM) • Motor voltage at 115 V • Do not use shaded values as heating speeds. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Corrective action is required. These are manual reset controls that must be reset before operation can continue. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Table 18: DIP switch settings for continuous fan speed DIP switch setting Continuous fan speed Low COOL Hi COOL Low Heat Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
If the problem has not been corrected the furnace again lockouts after three retries. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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10 or on. Figure 41 shows all switches in the 1 or ON positions. Figure 41: Blower delay DIP switches - factory setting Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Do not try to repair controls. Replace defective controls with UPG Source 1 Parts. Never adjust pressure switch to allow furnace operation. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
The control enters a hard lockout. Cycle the power off and on to reset the control after the problem has been corrected. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
If more than five error codes have occurred, only the five most recent are retained. The furnace control board has a LAST ERROR button, which is used to retrieve error codes. This function only Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
If there are no fault codes in memory, the LED flashes green twice. To clear the fault code memory, press and hold the SW button until the LED flashes rapid green. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
Johnson Controls Ducted Systems Consumer Relations 5005 York Drive Norman, OK 73069 Third-Party Trademarks Notice: For information about third-party trademarks, refer to the relevant company websites. Installation Manual: Y92E Series - Condensing Two-Stage Standard ECM Multi-position Gas Furnaces Johnson Controls Ducted Systems...
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