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U.S. Solid USS-HFIH00001 Manual

High-frequency induction heater
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HIGH-FREQUENCY
INDUCTION HEATER
This manual shall be made available to all users of this high-frequency induction
heater. To ensure the best results and maximum durability of this U.S. SOLID LLC
(here after U.S. SOLID or The Company) product, read and follow all instructions
carefully. Failure to do so may lead to serious bodily injury and catastrophic
damage to the heater, supplies, or surrounding area. All safety suggestions must be
followed closely and precautions must be taken to guarantee this heater is only
used by qualified personnel who have understood this guide.
Version 3.0 ©2022 U.S. SOLID LLC. All rights reserved

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Summary of Contents for U.S. Solid USS-HFIH00001

  • Page 1 This manual shall be made available to all users of this high-frequency induction heater. To ensure the best results and maximum durability of this U.S. SOLID LLC (here after U.S. SOLID or The Company) product, read and follow all instructions carefully.

  • Page 2: Table Of Contents

    Contents I. Specifications................3 II. Operating Principles...............4 III. Getting Started..............5 IV. Safety Instructions..............6 V. Installation................8 VI. Operation................9 VII. Principles of Induction Coil..........10 VIII. Front Panel in Auto Mode..........12 IX. Operation in Auto Mode.............14 X. Front Panel in Manual Mode..........15 XI. Operation in Manual Mode..........16 XII.

  • Page 3: Specifications

    I. Specifications Non-handheld Output Power Turns Ratio Power Supply Handheld Type Type Single Phase 16:1 USS-HFIH00001 USS-HFIH00015 110V or 220V 15kW Single Phase 16:2 USS-HFIH00011 110V or 220V Three Phase 18:1 USS-HFIH00003 USS-HFIH00016 380V or 480V 25kW Three Phase 18:2...

  • Page 4: Operating Principles

    II.Operating Principles Induction heating is a contact-free heating process which uses high-frequency electricity to generate heat. When an alternating current (AC) flows through the coil while a workpiece is positioned inside, an electromagnetic field is generated. Once the current alternates (i.e., changes) direction, the direction of the electromagnetic field also changes.

  • Page 5: Getting Started

    Changes in technology happen often and rapidly, which is why our team at U.S. SOLID reserves the right to modify the specifications and procedures for this high-frequency induction heater immediately and without notice.

  • Page 6: Safety Instructions

    IV.Safety Instructions  This machine should only be operated by adults who have read and fully understood this manual.  When operating this machine, remove all metal items such as rings and watches from hands and arms. Metal exposure in the coil may cause heating and result in serious bodily harm.
  • Page 7  Avoid high-power operation without load and running under no-load conditions for an extended period.  The host device and extension device are connected using cable quick connectors.  Proper matching of the turns between the host device and extension device is necessary for optimal heating effects.

  • Page 8: Installation

    V.Installation When first receiving the induction heating machine, be careful when removing the machine from its box. This product is a heavy piece of equipment. The machine comes with one assembled coil, and one piece of copper tubing to create your own coil.

  • Page 9: Operation

    VI. Operation  Ensure all installation work has been completed.  Turn on the cooling water.  Close the external power switch, close the air switch at the back of the equipment, and close the front panel power switch.  Adjust the shape of the sensor to fit the heating requirements of the workpiece. ...

  • Page 10: Principles Of Induction Coil

    VII. Principles of Induction Coil  Use copper tubes with a wall thickness greater than 1mm, copper tubes with a diameter larger than Φ8, or square copper tubes to wind the induction coil. If the copper tube is too small or too long, its resistance heat will be significant, leading to the burning of the induction heater or heating the cooling water to boiling, accompanied by a bubbling sound, which should be avoided as much as possible.
  • Page 11 between the induction coil and the workpiece. If the gap is already large, reduce the number of turns in the induction coil.  For flat heating of workpieces that are difficult to place inside the induction coil or for heating non-magnetic metal materials (such as copper, aluminum), different shapes of magnetic conductors (ferrite magnetic cores) can be used to greatly increase the equipment's power output.

  • Page 12: Front Panel In Auto Mode

    VIII. Front Panel in Auto Mode ①Heat Indicator: When lit, the machine is heating the workpiece. ②Retaining Indicator: When lit, heat is retained using the current set by the Retain Power Adjustment Knob. ③Cooling Indicator: When lit, current is no longer running through the coil, allowing for the workpiece to cool down.
  • Page 13 be controlled using the pedal instead of the Start/Stop Buttons on the machine. ⑦Power Switch: Turns the machine on or off. ⑧Auto/Manual Switch: Switches the working mode between automatic and manual. ⑨Start/Stop Buttons: Starts or stops the working process when the pedal is not connected.

  • Page 14: Operation In Auto Mode

    IX.Operation in Auto Mode When the machine is in automatic mode, heating of the workpiece will be controlled by setting the Heating Time, Retaining Time, and Cooling Time. These numbers can be between zero and 99 seconds. Once your desired times are set, simply press the Start Button and insert the workpiece.

  • Page 15: Front Panel In Manual Mode

    X.Front Panel in Manual Mode ⑦Warning Lights (Over Volt, Over Temp, Over Current, Water Lack, and Phase Fail): When one of these lights turns on, the machine will cease operating. Different lights indicate different issues. Either too much voltage or current is running, the machine is overheating, the water pressure to the machine is not high enough, or the phase power is failing.

  • Page 16: Operation In Manual Mode

    XI.Operation in Manual Mode Adjust the Heat Power Adjustment Knob to the desired level, then press the pedal to energize the coil. Insert your workpiece into the coil to begin heating. The further the Heat Power Adjustment Knob is turned clockwise, the hotter your workpiece will get. Step 1: Flip the On/Off Switch to turn on the heater.

  • Page 17: Other Factors

    XIII. Other Factors In actual use, many factors will determine the speed and temperature of the heating process. While the adjustment knobs do control current, the heating power also depends on the material of the workpiece, the thickness of the workpiece, the shape of the coil, the number of turns in the coil, and the area of the turns within the coil.

  • Page 18: Troubleshooting

    XV. Troubleshooting Problem:  Over Temperature Light comes on. Causes: Machine overheated.  Water is too hot.  Solutions: Allow the machine time to cool off, then restart.  Ensure the water temperature is less than 40°C (104°F) before it enters ...
  • Page 19 Problem:  The machine will not power on. Causes: The circuit breaker is tripped.  The fuse is blown.  The connections between the power supply and the machine are loose.  The outlet does not have power.  Solutions: Reset the circuit breaker.
  • Page 20 Contact Website: https://ussolid.com/ Email: service@ussolid.com...

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